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Vnq0688-vanquish Install Manual.qxd

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AUTOMATIC IN-FLOOR CLEANING & CIRCULATING SYSTEM INSTALLATION MANUAL U.S. Patent No.: 4,114,206, 4,939,797, 5,135,579, 5,251,343, 5,265,631 Notice to Installers: Read and follow these instructions. Give these instructions to the facility owner. Follow all codes and regulations that apply to the design, installation and use of suction outlet fittings. VNQ0688 004-027-8714-00 REV042809 295 East Corporate Place • Suite 100 • Chandler, AZ 85225 Toll Free: 1.800.621.5886 • Phone: 480.893.7607 • Fax: 480.753.3397 [email protected] • www.1Paramount.com FORWARD The Paramount Vanquish IN-FLOOR CLEANING SYSTEM is the culmination of years of extensive testing and engineering which provides your customers with the most advanced and trouble-free system available. The information contained in this manual is intended to answer some of the most common questions associated with the installation of the System. We urge you to take time to review it thoroughly. If you have any questions call Toll Free 1.800.621.5886 or visit www.1Paramount.com IMPORTANT NOTICE 2 The Paramount In-Floor Systems and the Paramount Automatic Active Main Drain/ MDX Anti-Entrapment Debris Drain® are protected patented products and the "methods and installation" of said products are patented. An installer of these products must be trained and licensed by Paramount. This manual and documents contained within-have been copyrighted and any reproductions are illegal without the written permission of Paramount Pool and Spa Systems. TABLE OF CONTENTS VANQUISH SYSTEM PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESIGN & LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 PLUMBING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17 PRESSURE TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 BODY CUT-IN AND NOZZLE INSTALLATION. . . . . . . . . . . . . . . . . . . . 19 START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-24 WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26 TROUBLE-SHOOTING & START-UP PROCEDURES . . . . . . . . . 27-28 BILL OF MATERIALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31 REVISED 8/98, 8/01, 4/03, 4/05, 2/07 VANQUISH SYSTEM PARTS PARTS INCLUDED IN STANDARD KIT #006-577-6332-XX (Kit w/ Canister #006-577-6334-XX) Quantity 1 3 3 3 6 6 1 1 Part 6 Port Water Valve 2” Rotating Nozzles Bodies 2" 90O Elbow Aquadaptor II Threaded Wall plate escutcheon Installation Tool 2 MDX Anti-Entrapment Debris Drain OPTIONAL KITS Canister - Metric Canister Single Head Kit #004-152-4510-00 #004-152-4506-01 white lid #004-152-4506-02 gray lid #004-152-4506-03 beige lid #006-577-6030-XX Pump Requirements (Single Pump) SDX MDX2 1 DESIGN & LAYOUT 1. 2. 3. 4. 5. Pump Requirements Selecting Proper Pump Size Determine GPM and Ft./Hd. requirements from Specification Chart below. Refer to manufacturer's pump curve of equipment you use. Compare Part # and Model #. Do not rely on horsepower. Most manufacturers make both full-rated and up-rated pumps. This also relates to low and high service factors. Most pump curves will show Total Head in Feet on the left side vertically. Gallons per Minute are indicated horizontally across the page. Draw an X where the two lines intersect. This will give you the pump required. In-floor System Specification Chart MIN. FILTER 4.9 Sand 48 Sq.Ft. D.E. 200 Sq.Ft. Cart. SINGLE PUMP +50 GPM @ 70 TDH Filter / Cleaner Pump No Multi-Port Filter Valves Bypass On Heater * Any time the equipment is more than 50 ft. away from skimmer, special engineering is required. Submit a copy of the proposed plan indicating the specific information to Paramount Pool & Spa Systems. * GPM stated are the requirements of the in-floor system. Additional equipment such as chlorine generators, spa overflows, etc., require more water flow. Adjust pump GPM requirements accordingly. FILTER REQUIREMENTS Selecting Proper Filter Size When selecting filter sizes, if the filter requirements fall in between available sizes, select the next larger filter. Refer to Equipment Spec Chart for required rate. NOTE: Filter rates in excess of 20 GPM per sq. ft. can cause channeling of the filter bed. NOTE: Excess flow rates can cause the fibers of a cartridge to become impacted. 2 DESIGN & LAYOUT (Continued) FROM SKIMMER FROM MAIN DRAIN BALANCING VALVE BALANCING VALVE PUMP CHECK VALVE FILTER BACKWASHING VALVE CHECK VALVE 1” BYPASS LINE IMPORTANT MANUAL 1” BYPASS LINE HEATER WATER VALVE HEATERS When installing a heater on the pool, a 1" BY-PASS TO PARTIALLY DIRECT WATER AROUND THE HEATER IS NECESSARY. This allows part of the water through the heater for heating but limits the head loss created when all the water is directed through the heater. THE IN-FLOOR SYSTEM WILL NOT FUNCTION PROPERLY WITHOUT THIS BY-PASS. SOLAR SYSTEMS Paramount recommends solar systems be operated independently with a booster pump, separate suction, and returns, or as shown below with a secondary booster pump, and the in-floor system valve installed after the solar and heater pack. Down Jets The "down jets" are specially designed return fittings that fit into standard 1½” threaded sockets. The down jets provide better control of water flow as opposed to conventional wall returns. The down jets are positioned at the back and side walls of deep-end pools. The Down Jets Provide Several Functions: • Create a circular flow influence pattern towards main drain for debris removal • Clean out dead areas 3 DESIGN & LAYOUT (Continued) Dimensioned Nozzle Placement Drawing After the nozzle placement has been determined, a scaled drawing should be made with dimensions clearly indicated. The dimensioned drawing should be the plumber's guide and part of the superintendent's checklist to insure proper placement. 10 '5" Suction 3' - 11" MDX 4 3" '12 9' - 8" 7' - 7" nd 2 8' - 4" As stated earlier, proper nozzle location is critical. Should the pool's configuration change (i.e., step location, break location, overall dimension), the nozzle placement must also change. A revised plan must be drawn. Choose one nozzle to use as a starting point and indicate dimensions to outer walls. This will enable the plumbers to find location of first nozzle and then use triangulation to locate the remaining ones. 2' - DESIGN & LAYOUT (Continued) Vanquish CAD Layout Service Paramount's Electronic Imaging System Design Service has emerged as a vital component in providing Vanquish Dealers with 48-hour Vanquish system layout. PLEASE NOTE: Paramount desires to design your system for maximum performance with the least amount of product investment. If the layout returned does not represent the pool or the pool changes shape during construction, contact Paramount immediately to maintain cleaning guarantee. IT'S EASY TO USE THE 48-HOUR VANQUISH FAX SYSTEM 1. Fill out "Drawing Cover Sheet" (next page) 2. Provide a l/8"-l’ scale print of pool design including * Any floor transition and the shape * Main Drain location * Detailed drawing of steps, benches and swimouts * Location or distance of equipment from pool 3. FAX both copies to 480.893.7621. Please provide return fax number. If you do not have a fax, you may wish to use a mailbox or fax service. Please indicate if you are using a fax service so we may contact you on the return fax. 6'-1" - - - - DATE IN: DATE OUT: SHEET: FINISH: FAX: DRAWN BY: R OSMUN APPROVED BY: Order - - CONTACT: *Only one Skimmer to be used on a single pump system. *Heater must have bypass *No 1-1/2" multiport backwash valves - - CUSTOMER: ADDRESS: CITY: STATE: ZIP: 1'-10" 8'-0" SECONDARY SUCTION THIS DRAWING IS FOR PURPOSE OF IN-FLOOR LAYOUT ONLY NOTE: LOCATION OF CANISTER, SKIMMER AND SECOND POINT OF SUCTION IS OPTIONAL. ALL PERIMETER DIMENSIONSARE FROM FINISHED WALL 1' RADIUS SHALLOW END AND 5' DEEP END. 2'-2" STATE: MDX2 SECONDARY SUCTION ROTATING NOZZLE DOWNJET SKIMMER CANISTER A 8'-2" - S SECONDARY SUCTION 5 8'-8" 8'-1" 11' -0" DRAWING: COMPANY: CITY: 5 12'-11" 5'-9" 5 9'-9" 3'-7" M 1 6'-2" 2 8'-0" 9'-0" 2" 13'- 6 12'-4" B 2'-9" 4 5'-6" 3 A 4'-11" 6 6 P MDX2 MUST BE PLUMBED WITH A SECONDARY SUCTION B 8'-2" A E L 4'-10" MDX2 MUST BE PLUMBED WITH A SECONDARY SUCTION WATER FLOW 4'-10" A 1-6 7'-7" B 6 PORT 4'-10" PUMP 1 1 8 1 0 0 0 6 0 0 0 0 0 0 6 1 2 5 4 3 CANISTER MDX2 CANISTERS ROTATING NOZZLES 6-PORT VALVES 9-PORT VALVES 12-PORT VALVES 2-PORT 4-GEAR DOWNJETS AIRPORTS CLEAR O3 JETPACKS PARASCOPES SDX 2-PACKS NIAGARA WATERFALLS MIN.FILTER CART. 200 D.E. 48 SAND 4.9 HEATER 1/4" JET 3/8" JET 2 2 2 2 DOWNJETS DOWNJETS SKIMMER 1. 2. 3. 4. 5. 6. 1/2" JET 3/4" JET DRAWING - MDX2 AND SDX MUST BE INSTALLED IN ACCORDANCE WITH PARAMOUNTS WRITTEN INSTRUCTION MANUAL, AND IN CONFORMITY WITH APPLICABLE FEDERAL, STATE, LOCAL AND SWIMMING POOL INDUSTRY BUILDING AND SAFETY CODES. CIRCULATION/CLEANING SYSTEM 50 @ HD 70 PUMP G.P.M. 480.893.7607 fax: 480.893.7621 800.621.5886 [email protected] NOTE: Please contact Paramount for possibly providing you a layout book if you have an “off the shelf” pool package. Provide Paramount with the name of the pool package manufacturer to find out if one is available to you. 5 DESIGN & LAYOUT (Continued) DRAWING COVER SHEET Please Allow 2 Business Days For Layout 1.800.621.5886 1.480.893.7607 CAD FAX : 1.480.893.7621 www.1Paramount.com If You Would Like Information On E-mailing Drawings Please E-mail Us At : [email protected] Pool Builder Information *Company Pool Owner Information *Job Name *City *State Contact Name Address City State/Zip *Sales Person Tel Revison Fax What is Revised? Previous Drawing # : E-mail E L Length-Width Measurements, Breakline & MDX2 Location Must Be Shown On A Scaled Pool Drawing Pool Dimensions Square Feet Pool Depths X X P Distances In Feet: Surface Texture: Vinyl Other Check Boxes and Fill in Blanks Appropriate for your Cleaning System Number Of Skimmers On Pool (More than one skimmer will require an additional pump) Solar Heated (Requires booster pump) Seperate Pump for Cleaner MDX2 Debris Removal System S Debris Canister Airpor t Clear O3 A M Filter Pump Information Brand HP Cleaner Pump Information Brand HP How Shall Customer Service Handle Your Drawing Request? Pre-Gunite Order Complete Order Color Selections Wht - 01 Tpe - 04 Bge - 07 Gry - 02 Blu - 05 Lt Gry - 08 Blk - 03 Lt Blu - 06 Canister Lid: Wht - 01 Gry - 02 Bge - 07 Shipping Priority: Ground 2-Day 3-Day Next Day PM Next Day PM Will Call Nozzles & MDX2: SDX 2-Pack Quantity Niagara Waterfalls Quantity X Notes From Pool Builder: * Must Be Filled Out COMPLETELY and LEGIBLY To Receive Points For Incentive Trip 6 PAR0864 004-027-7946-00 12/08 PLUMBING DETAIL NOTICE: 18 inches of 2½" pipe is required to be connected to the center outlet of the MDX² Anti-Entrapment Drain®. After the 18 inches of 2½" pipe you may reduce to a smaller pipe size, although it is not recommended. Use of 2½" pipe throughout the suction side of the system is strongly encouraged for optimum performance. For your convenience, Paramount Pool & Spa Systems includes the 18 inches of 2½" pipe plus Tee with the MDX² Anti-Entrapment Debris Drain. To order separately, please see page 6 for the part number. MDX2 Anti-Entrapment Debris Drain STANDARD POOL DESIGN Dual Drain SDX 2 1/2" MINIMUM Design Flow Rate = 90 GPM Maximum GPM = 90 Velocity Through Cover Opening at 90 GPM = 1.368 FPS 2 1/2" X 18" 2 1/2" TEE For technical assistance call 1-800-621-5886 or contact your regional representative. 2" OR LARGER CIRCULATION LINE SECOND DRAIN ANY ORIENTATION 7 FLOW HEAD LOSS CURVE Flow vs Head Loss 2.50 Head Loss (inHg) 2.00 1.50 1.00 0.50 0.00 40 30 50 60 70 80 90 100 110 120 130 140 150 Flow (GPM) MDX² INSTALLATION WITH CANISTER WITHOUT CANISTER Installation Method 1: VACUUM BREAKER (VENT TO AIR) TO PUMP SDX 2ND SUCTION OUTLET 2" MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) VACUUM BREAKER (VENT TO AIR) WATERLINE 2 1/2" 5 FT. MIN. 5 1/2 FT. MAX SDX 2ND SUCTION OUTLET TO PUMP 2 1/2" X 18" 2 1/2" METHOD 1 WITH CANISTER, WITH VENT 2" 2 1/2" MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2 1/2" X 18" 2 1/2" METHOD 1 WITHOUT CANISTER, WITH VENT WATERLINE 5 FT. MIN. 5 1/2 FT. MAX. Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) 2 1/2" TO PUMP SDX 2ND SUCTION OUTLET SDX 2ND SUCTION OUTLET 2 1/2" MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) TO PUMP 2 1/2" X 18" 2 1/2" Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2 1/2" X 18" METHOD 1 WITHOUT CANISTER, WITHOUT VENT METHOD 1 WITH CANISTER, WITHOUT VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) For technical assistance call 1-800-621-5886 or contact your regional representative. 8 MDX² INSTALLATION WITH CANISTER WITHOUT CANISTER Installation Method 2: VACUUM BREAKER (VENT TO AIR) VACUUM BREAKER (VENT TO AIR) WATERLINE WATERLINE TO PUMP 5 FT. MIN. 5 1/2 FT. MAX 2" MDX2 MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) 2" MDX2 MDX2 TO PUMP PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) 2 1/2" X 18" Trunk line must be sized to meet maximum velocity 2 1/2" X 18" requirements for suction METHOD 2 CA WITH CANISTER, WITH VENT plumbing per local code. 2 1/2" 5 FT. MIN 5 1/2 FT. MAX 2 1/2" Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. METHOD 2 CA WITHOUT CANISTER, WITH VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) TO PUMP MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) MDX2 MDX2 TO PUMP 2 1/2" 2 1/2" X 18" METHOD 2 CA WITH CANISTER, WITHOUT VENT MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2 1/2" X 18" METHOD 2 CA WITHOUT CANISTER, WITHOUT VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) For technical assistance call 1-800-621-5886 or contact your regional representative. 9 Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. MDX² CALIFORNIA INSTALLATION WITH CANISTER WITHOUT CANISTER Installation Method 1 (California): VACUUM BREAKER (VENT TO AIR) VACUUM BREAKER (VENT TO AIR) WATERLINE 5 FT. MIN. 5 1/2 FT. MAX SDX 2ND SUCTION OUTLET SDX MDX2 TO PUMP 2 1/2" EQUAL SIZE AND LENGTH FROM TEE TO EACH DRAIN WATERLINE 5 FT. MIN. 5 1/2 FT. MAX. 2" 2ND SUCTION OUTLET 2" MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) TO PUMP PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2 1/2" EQUAL SIZE AND LENGTH FROM TEE TO EACH DRAIN METHOD 1 CA WITHOUT CANISTER, WITH VENT METHOD 1 CA WITH CANISTER, WITH VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) TO PUMP SDX Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2ND SUCTION OUTLET CALI F OR N IA MDX2 MDX2 TO PUMP PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) 2 1/2" Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. EQUAL SIZE AND LENGTH FROM TEE TO EACH DRAIN 2 1/2" EQUAL SIZE AND LENGTH FROM TEE TO EACH DRAIN METHOD 1 CA WITHOUT CANISTER, WITHOUT VENT METHOD 1 CA WITH CANISTER, WITHOUT VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) Installation Method 2 (California): VACUUM BREAKER (VENT TO AIR) VACUUM BREAKER (VENT TO AIR) WATERLINE WATERLINE TO PUMP 5 FT. MIN. 5 1/2 FT. MAX 2" 2" MDX2 MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) MDX2 MDX2 TO PUMP PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) 2 1/2" X 18" Trunk line must be sized to 2 1/2" meet maximum velocity 2 1/2" X 18" requirements for suction METHOD 2 CA WITH CANISTER, WITH VENT plumbing per local code. 5 FT. MIN 5 1/2 FT. MAX Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2 1/2" METHOD 2 CA WITHOUT CANISTER, WITH VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) TO PUMP MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) MDX2 MDX2 TO PUMP 2 1/2" 2 1/2" X 18" METHOD 2 CA WITH CANISTER, WITHOUT VENT MDX2 PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. 2 1/2" X 18" METHOD 2 CA WITHOUT CANISTER, WITHOUT VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) For technical assistance call 1-800-621-5886 or contact your regional representative. 10 Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. MDX² FLORIDA INSTALLATION WITH CANISTER WITHOUT CANISTER Installation Method 1 (Florida): VACUUM BREAKER (VENT TO AIR) VACUUM BREAKER (VENT TO AIR) 2 1/2" TO PUMP SDX 2ND SUCTION OUTLET SDX 2ND SUCTION OUTLET 1 1/2" 1 1/2" PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) MDX2 2 1/2" X 18" PLUG 2 1/2" SIDE PORT (IF NOT USING HYDROSTAT, PLUG 2" PORT) TO PUMP 2 1/2" 2 1/2" Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. Trunk line must be sized to meet maximum velocity requirements for suction plumbing per local code. MDX2 2 1/2" X 18" 2 1/2" METHOD FL WITHOUT CANISTER, WITH VENT METHOD FL WITH CANISTER, WITH VENT *Note: Canister requires 1½” equalizer line through pool wall. (Not Shown) NOTE: As of March1, 2009 builders in Florida may use Installation Methods 1 and 2 on Page 2 and 3. FLOR I DA For technical assistance call 1-800-621-5886 or contact your regional representative. 11 PLUMBING DETAIL Plumbing: 2 1. Position the MDX Sump even with the finished depth of the pool, spa or basin (Fig. 1). Hydrostatic Fitting 2 The hydrostatic port inside the MDX Sump is equivalent to a 2" Threaded Female Adapter and a 2" 2 Slip Fitting Outside the MDX Sump. For nonhydrostatic installations, install the 2" plug provided. This port is for the purpose of a hydrostat only. If a hydrostat is not used, plug this port. Do not install any suction equipment (pump) to this port! Whichever pool base is used, the drain sump must be encased in concrete as shown to anchor it in place. (Fig. 1& 2) 2. Position the REQUIRED SDX High Flow Safety DrainTM on a sidewall of the pool below water level (if pool will be winterized, place it high enough to reach from the deck). Option: The SDX High Flow Safety DrainTM may be positioned on the floor a MINIMUM of three (3) feet away from any other Suction Outlet. Connect to tee in main suction line 2 18” from MDX Sump. Assemble the drain PRIOR TO ADDING WATER (See illustration on page 29 for reference): 1. Install the Funnel Assembly (No. 6) into the sump (No. 12) by pressing the flexible Funnel Adapter inside the center 2½" female threaded fitting. Press down and hold the Funnel Assembly to install screws. Pool Base Install: 2 Finish pool base even with upper edge of MDX sump. 2. Install the two (2) large screws (No. 5) in the Support (No. 7) with screwdriver security T25. Liner Install: 1. Make sure bottom gasket is in place before installing liner. 2. Set liner in pool and draw tight with vacuum. 3. Install top gasket, seal ring and 12 screws. 4. Cut out liner inside of sump. Be sure to trim liner right up to the inside diameter of seal ring. 3. Install the two (2) medium screws (No. 4) in the Funnel Assembly (No. 6), tightening them until the Funnel Assembly (No. 6) contacts the interior finish of the pool with screwdriver security T25. 4. Place the Anti-Vortex Cover (No. 2) on the Funnel Assembly (No. 6) and install the three (3) small screws (No. 1) with Phillips screwdriver. Fig. 2 Fig. 1 LINER POOL BASE CONCRETE FOOTING 12 PLUMBING DETAIL SDX Assembly (Fig. 3) Vinyl Cover Assembly (Fig. 3) 1. Select the installation location for the SDX drain. (Additional SDX drains may be used.) 1. Prior to installing the Vinyl Liner, apply adhesive to the non-ribbed side of the two notched gaskets. 2. Align the gaskets with the alignment tabs and screw holes, then press the gaskets onto the Bulkhead Fitting and the Bulkhead Support. 3. After installing the Vinyl Liner, align the SDX Vinyl/Fiberglass Support with the alignment tabs. Two located at the top and one tab is located at the bottomof the SDX Bulkhead Fitting. (Fig. 5) 2. For Steel Wall: Make one 4½" hole using a Greenlee® Standard Round Knockout Punch (Greenlee.com - Cat. No. 742BB / UPC No. 19978) For Plastic Wall: Cut one 4½" hole using a 4½" hole saw. For Concrete Wall: Embed one SDX Bulkhead fitting. Protect vinyl liner mounting surface from concrete and align the back of the flange with the interior surface to allow room for rolled foam around the fitting. Fig. 5 3. Install the SDX Bulkhead Fittings with the “UP” arrow located at the top. (Fig. 4) a. Discard the Solid Gasket used for fiberglass shells. b. Mount the SDX Bulkhead Fittings in the wall with the UP arrows at the top. c. Secure with the SDX Nut. (Not needed for concrete walls. Fig. 4 Tabs Up Arrow 4. Fig. 3 Shell Install five(5) self-tapping screws (Fig. 6) through the SDX Bulkhead Support with the T25 Security Screwdriver (Fig. 7). Secure the screws without over tightening. Fig. 7 Fig. 6 Notched Gaskets (Fits One-Way Only) Vinyl Liner 5. Cut the Vinyl Liner out of the center of the SDX Bulkhead Supports to expose the suction piping. 6. Align the SDX Cover with the SDX Support holes. 7. Install three(3) security screws through the SDX cover. Secure the screws without over tightening. 4. Connect the pipe to the secondary outlet of 2 the MDX . 5. If installing SDX as the vacuum vent in method #2, connect plumbing into tee in the main line as shown in the diagram on page 8. 13 PLUMBING DETAIL 2 SDX 14 PLUMBING DETAIL Plumbing Feed Lines / Body Using the dimensioned layout plan, drive a stake into the exact location of each nozzle. Please note that dimensions indicate from finish, not excavation. Allow for thickness of wall. Use Sch40 or equivalent pipe for all plumbing under the floor of the pool. Use 45-degree fittings instead of 90-degree fittings whenever possible or when practical. The feed lines are to be 1½" or 2" PVC. Paramount recommends the lines enter at the center of length of pool. Excavate a niche to the bottom of pool depth at this location. This large niche allows ample room for the feed lines. There are occasions when it may be advantageous to feed part of the lines in places other than the center. The lines feed the individual zones of nozzles. At each nozzle location, install a 2” 90-degree elbow. Glue the body into the elbow. PARAMOUNT DOES NOT RECOMMEND THE USAGE OF FLEX PVC PIPE FOR BODY FEED LINES. The Paramount Vinyl Body Requires the Installation of a Concrete Base Surrounding the Body as Illustrated Below. Whether the pool base is packed with vermiculaite or concrete, the vinyl body must be encased in concrete as shown. Plug all lines and pressure test to a minimum of 25 psi. Install the pressure-testing device at the equipment header. 15 PLUMBING DETAIL Plumbing (Equipment) 2" VALVE BASE PLUMBING GUIDE NOTICE: All pipe fittings MUST be staggered. (See pictures next page) All plumbing should be 2". The water valve is normally set 6" above water level in a convenient location poolside. This results in dramatic reduction in plumbing runs and increased cost savings. The center port of the bottom housing is the inlet to the valve. Cut all pipes square, this allows maximum gluing surface to the bottom housing. USE PRIMER AND GLUE ON BOTTOM HOUSING AND ON PVC PIPES. (IPS WELDON 2943 PRIMER and 1007 GLUE or 4052 GLUE or EQUIVALENT) Glue pipe all the way into the stop and allow at least 24 hours drying time before pressure test. To prevent glue damage to internal ribs always glue with he valve right side up. If not all six (6) ports are required, use one of the ports twice to feed one return line. The common ports should not be plumbed next to each other, always skip a port when double firing. The pipes from the water valve should be connected together underground. Gluing Instructions 1. Remove Clamp 8. Reposition o-ring in groove in the valve base. 2. Lift off dome (save 0-ring) 9. Replace dome and V-Clamp and tighten until snug. 3. Remove pressure gauge and T-handle from inside valve housing assembly. 10. Thread the pressure gauge to the top of the dome. DO NOT USE TEFLON TAPE 4. Pipes and valve base should be treated with primer. 11. Pressurize with pool plumbing (do not exceed 35 psi.) 5. Make sure pipes are glued all the way into the stop. Be careful not to allow glue to run into module area.* 12. Store the module assembly in a safe place and install after the pool has been started up. * 6. The center port is the inlet to the valve and should be approximately 3" longer than the perimeter pipes. 7. Allow 24 hour before pressure testing. 16 Pipes should be a minimum of 12" in length and should insure the valve be at least 6" above water level PLUMBING DETAIL Plumbing (Equipment) 2" VALVE BASE PLUMBING GUIDE NOTICE: All pipe fittings MUST be staggered. PARTS NEEDED FOR ASSEMBLY NOTICE: All pipe fittings MUST be staggered. PARTS NEEDED FOR ASSEMBLY OPTION ONE • • • • • • (3) 2"X12" PVC PIPE (port 2,4,6) (3) 2"X15" PVC PIPE (port 1,3,5) (1) 2"X18" PVC PIPE (port inlet) (4)2"X2 1/4" PVC PIPE (port 1,2,5,6) (11) 2" SLIP 90° ELBOWS Optional: replace (4) 90° elbows and (4) 2"x2 ¼" pipes with (4) spigot 90° elbows • Set in trench 15"deep X 19" wide NOTE: Stagger 3" min. Height of riser pipes may be adjusted as long as the 3" height differential between fittings is maintained. OPTION TWO • (2) 2"X12" PVC PIPE (port 3,6) • (2) 2"X15" PVC PIPE (port 2,4) • (2) 2"X18" PVC PIPE (port 1,5) • (1) 2"X21" PVC PIPE (port inlet) • (2) 2"X2 1/4" PVC PIPE (port 6) • (8) 2" SLIP 90° elbows • Optional: replace (2) 90° elbows and (2) 2”x2 ¼" pipes with (2) spigot 90° elbows (port 6) • Set in trench 19" deep X 12" wide IMPORTANT: PORT 1 AND 5 MUST BE SET AT 15° OFF CENTERLINE IN ORDER TO CLEAR 17 PLUMBING DETAIL Pressure Test-READ BEFORE INSTALLATION: New Style Test Plug: The 2 1/2” pressure test plugs (005-252-1611-00) use an o-ring to make the seal. Wrap once withTeflon tape to prevent plastic threads from binding. Insert plug into threaded socket. Set plug wrench on lug and tighten by hand until snug. Over tightening may cause parts to break. Pressure should remain on the system through construction until interior cleanup. 2" HYDROSTATIC PLUG 2 1/2" PLUG Notice: Release pressure on the system before removing plugs NOTE: A Nozzle Pressure Test Plug is available though Paramount if you need to pressure test system lines. Notice: Release pressure on the system before removing plugs Note: Cap all lines and pressure tested to a minimum of 35 psi. Install the pressure-testing device at the equipment header or on one of the stub-up pipes in the pool floor. Pressure should remain on system through construction. (004-552-1632-00) TO VENT LINE 18 PLUMBING DETAIL In-floor Cleaning Nozzle Installation Step 1: Pour concrete around the Vanquish body in a 12” x 12” area and trowel smooth with the flange on the body, and the finish level of the vermiculite. Be careful not to get concrete in the screw holes Step 2: Place one of the gaskets over the flange on the body being sure to line up the key. Some builders using heavier liners leave this gasket out and rely on the liner to be the bottom gasket. Step 3: Install the liner and make sure it is smoothed from the main drain out past the area of the body you are working on. Put the second gasket and top body flange over the body (with the liner uncut) between the two gaskets. Be sure to line up the gaskets and top flange ring with the raised key in the body. Step 4: Screw down the flange, gasket, liner, and bottom gasket to the body making sure to screw in an across from each other pattern. Step 5: Cut out the liner from the inside of the top hold down flange. Steps 6, 7, 8 and 9: Refer to pages 22-23 after blowing out all of the plumbing with the module installed in the water valve and the pool full of water and started up. During installation of the liner, top flange, and gaskets, a sealant may be used on the mating surfaces of the assembly. FLUSH ALL LINES PRIOR TO INSTALLATION OF CIRCULATION NOZZLES. 19 START-UP 1. Remove all pressure test plugs. 2. Install all baskets and lids. 20 START-UP Valve Installation Before installing the valve, start the pump and run without the module in place to clear any debris from the feed lines. The equipment needs to run for a minimum of ten minutes before installing the valve module. Install the valve module assembly next. Turn off the pump. Remove the V-clamp. Install the module assembly in the housing. There are guide pins on the module that will line up with the holes in the bottom housing. (Reuse the internal O-ring.) Place the Run/Pause knob selector in the run position. Replace the dome and V-clamp and tighten until snug. Lightly tap on V-clamp while tightening. Turn the pump on. 3 1 2 4 5 6 7 8 9 21 START-UP Floor Nozzles The rotating cleaning nozzles use ¾" or ½" jets (vinyl install), depending upon location and required cleaning distance. The ½" nozzle insert is installed at the factory, with the nozzle on the 3/4” side. On pool start-up, reference the system design detail sheet for the proper jets required for each zone. Prior to installation of the nozzles, install the water valve module and start equipment to flush out any remaining debris in the plumbing lines! 22 START-UP In-floor Cleaning Nozzle Installation As mentioned previously, the body is provided without the cleaning nozzle installed. Install the cleaning nozzles with the Vanquish Proffessional Nozzle Tool from outside the pool or a diver may install the nozzles. Place the nozzle assembly in the body. Turn counterclockwise until snug. INSTALLATION TOOL EQUIPMENT ADJUSTMENTS MAIN DRAIN SKIMMER Adjust the suction flow of the active main drain and skimmer lines so that 60% of the suction is from the main drain/canister. DOWN JETS The down jets are controlled by two circuits on Paramount’s water valve. 23 START-UP Down Jet Eyeballs Paramount supplies special "down jet" eyeballs that adapt to many of the common wall return sockets. The installation of these down jets is essential for the operation of the System. Down jets are generally positioned as indicated below or as indicated on the system design detail sheet. Deep-End Pattern Center-Depth Pattern SDX. MDX MDX. SDX NOTE THE DOWN JET EYEBALL. This special eyeball directs the flow of water down the sidewall towards the main drain. Based on the patterns shown in the diagrams above, this design will help push debris to the main drain. It is most beneficial that you show the pool owner each step of the start-up of the System. It is possible that swimmers could alter the system's positioning of the down jets, and gate valves. Providing the pool owner with the nozzle tool may prevent a future warranty call or complaint. PROPER POSITIONING OF DOWN JET EYEBALL 24 MDX² VINYL WINTERIZATION WITH CANISTER WITHOUT CANISTER If vacuum relief suction outlets are located below freeze line skip steps 1 and 2. 1. Remove grate from second suction and install a 13-¾ blow through plug and blow line to achieve airlock. 2. If 3rd suction line is installed remove grate, install a 13-¾ blow-through plug and blow line to achieve airlock. 3. Go to canister instructions step 1 - 4 below. 4. If vent tube is installed, install blow through plug and blow line to achieve airlock. Repeat vacuum out canister. Then complete canister step 5. If vacuum relief suction outlets are located below freeze line skip steps 1 and 2. 1. Remove grate from second suction and install a 13-¾ blow through plug and blow line to achieve airlock. 2. If 3rd suction line is installed remove grate, install a 13-¾ blow-through plug and blow line to achieve airlock. 3. If vent line is installed in main suction line, plug vent line and install blow through plug in pump inlet and blow line to achieve airlock. 4. Lastly, blow vent line to achieve airlock. PARAMOUNT CANISTER WINTERIZATION 1. 2. 3. 4. 5. Remove outer lid, inner lid and basket, clean and dry off, and store in same area as modules Install and secure regular winterization plug in equalizer line of canister to pool at poolside. Install and secure Schrader plug or blow out plug from canister to main drain. Blow out and obtain air lock as previously described, if skimmer is tied into canister, repeat procedure to skimmer. Bottom port of canister to pump may require an extended pipe for ease of blowing out. Install and blow out line from canister to pump. Install and secure plug in pump. Using shop vac, remove all water from within canister components. Extension pipe can be removed and replaced with plug or Gizmo type container if Gizmo not used. Be sure to install device to absorb ice expansion in canister area. Failure to do this may result in potential ice freeze damage to canister. BALANCE LINE TEST PLUGS 2" GALV. SQ. HEAD TO MAIN DRAIN TO OPTIONAL SKIMMER OR VENT LINE USE STANDARD SKIMMER PLUG WRENCH Winterization anti-freeze is to be used as necessary or when required. Additional questions should be forwarded to Paramount’s corporate office at 800.621.5886. VENT TUBE WARNING LABELS (Figures 8 and 9) Included in each MDX² are two warning labels that need to be placed on the pool equipment if the pool is to be winterized and has a vent tube on any of the drains plumbed on the pool. Attach the smaller label to the vent pipe where it terminates to atmosphere. (See Fig. 8) Attach the larger label to the control panel next to the controller for the pump with the vent tube plumbed to it. (See Fig. 9) 25 WINTERIZING INSTRUCTIONS (Cont.) WATER VALVE 1. Turn off and drain out all pool equipment. 2. Remove valve lid or lids from valve(s). (See Fig. 1) 3. Remove module(s) from valve housing(s). Store module in dry clean area out of the winter elements for winter until reinstallation in spring. (See Fig. 2) 4. Remove any down jet returns in pool (threaded or slip) including down jet body for a secure fit of winterizing plug. Store with module(s). (See Fig. 3) 5. From valves to pool, place a Schrader plug or blow out plug as recommended 6. Install and secure Schrader or blow out plugs in all parts of valve(s) (except center feed port of second and multiple valves when multiple valves are being used). (See Fig. 4) 7. Proceed to blow out lines through Schrader or blow out plugs to pool. 8. While blowing out the in-floor nozzles, once a good amount of air has come through the nozzle, you have accomplished an air lock. (This procedure is similar to obtaining an air lock when blowing out the bottom drain in the pool.) 9. Blow out center port of first valve back to filter equipment and plug. (See Fig. 4) 10. While blowing out the down jets and while air is escaping through the in-wall hole, install and secure a regular winterizing plug. 11. Repeat until all ports are blown out. (See Fig. 4) 12. In cases where multiple valves are in use, blow out the feeder port of the first valve into the center port of the second or multiple valve(s), install, and secure plug. 13. When necessary, pool winter anti-freeze solution should be poured into each line. 14. Valve housing(s) should be wiped clean and dry of water, reinstall top lid and secure. (See Fig. 1) Fig. 1 Fig. 2 Fig. 3 #9 #6 #11 Fig. 4 2” Base 26 Fig. 5 TROUBLE-SHOOTING & START-UP PROCEDURES Before starting, you must have: 1. A copy of the pool plan. 2. A Vanquish nozzle install tool 3. A “good” pole Getting Started • Clear all suction plugs and let pumps run without the module in place for at least ten minutes. • Install module in water valve. Be sure to tap the band clamp when placing it around the lid on the water valve. • Let the valve cycle normally through all zones on the pool. • Lay out the pool plan on the deck. • Check the pool plan for the correct nozzle location. • Lay all the heads on the deck of the pool closest to their prospective locations. • Review the pool plan to determine the EXACT SIZE ORIFICE for each nozzle and place orifices in nozzles. Note: Installing the right size orifice in each nozzle is the key to proper operation. This is a must for the pool to clean properly. • • • • • • Blow out the debris by placing the Vanquish tool on top of the body. Allow flow to the zone to move on to the next zone then install the nozzle in the body. Water flowing out of the lines during installation may cause the o-ring to come off. Starting at the shallow end of the pool after the zone cycles install the top nozzle first. If there is more than one nozzle on the zone flush the transfer line between all other nozzles, installing one nozzle at a time. Once you have finished with one zone, proceed to the next zone, following the water valve as it cycles. Install each nozzle after the valve has cycled past and lines are clear of any debris. When all nozzles have been installed, check the pressure of each zone on the water valve. The pressure at each zone should be about the same. Install all of the down jets adjusting them to direct water down the wall of the pool. Adjust MAIN DRAIN LINE by setting the valve at the pump so the skimmer just begins to skim. Verify final pressure at the water valve and double check fixed adjustment. Note: Remember to flush out the line on each zone, installing one complete zone of heads at a time. Do not let valve cycle back to zones with heads installed as pool may become too cloudy to see the floor. 27 TROUBLE-SHOOTING & START-UP PROCEDURES Read the gauge pressure on the top of the water valve or valves. The pressure reading should be 14 to 25 psi on each of the circuits. The pressure decreases for a short time while the valve is switching ports. 1. If the pressure is below 14 psi on all of the circuits, there might not be enough water flow to allow the water valve to operate properly. A. Clean the filter. B. Check the pump sizing. C. If there is a heater, make sure that it has a bypass on it. D. Check accessory lines like spa overflows, shear descents, fountains, aerators, and any other source of water being bypassed from the water valve. E. Check for obstructions between the pump and the water valve such as venturi for ozone or chlorine feeders. F. Check to see if one zone of nozzle (s) is staying up all the time. If a zone of nozzle(s) is stuck up, remove the module and wash by dipping in the pool or a bucket of water. Use a hose if you are careful not to spray high-pressure water into the module. Spraying high-pressure water into the module may unseat the diaphragm 2. If the pressure is high or low on one or more circuits. A. Check the nozzles on the circuits that are low for installation of the correct orifice; if there are two (2) nozzles on the line, they should have ½” orifices in them. B. If the pressure is high on any of the circuits. Check that line for rocks or other construction debris. Check that line for the correct nozzle size. 1 nozzle on a line = (1) ¾” 2 nozzle on a line = (2) ½” 28 WATER VALVE COMPONENTS Pause Assembly 005-302-3502-00 (includes screw, knob, o-ring, & pawl) Top 005-302-4300-03 BLK 005-302-4300-60 ALM Band Complete 005-302-3570-00 Nut Only 005-302-0640-00 Knob Only 005-302-3600-00 Module Assembly 004-302-4400-00 2 PORT 004-302-4408-00 6 PORT O-Ring 005-302-0100-00 6 Port Base 005-302-4002-03 2 PORT BLK 005-302-4002-60 2 PORT ALM 005-302-4032-03 6 PORT BLK 005-302-4032-60 6 PORT ALM 29 004-212-2210-XX MDX² ANTI-ENTRAPMENT DRAIN FOR VINYL POOLS Replace within 05 installed years 1 2 17 4 18 3 5 7 6 19 8 9 10 20 16 11 21 12 13 14 22 15 23 R1 24 Item Part Number *R1 N/A 1 005-252-0872-00 2 005-252-0892-00 3 005-252-2205-XX 4 005-252-0891-00 5 005-252-2207-00 6 005-252-0822-00 7 005-252-0834-00 8 005-252-2209-00 9 005-252-0818-00 10 005-252-1605-00 11 005-252-2044-00 12 005-252-2014-00 13 005-252-0010-00 14 006-202-6180-00 15 005-252-1611-00 16 004-172-2212-XX 17 005-252-0821-00 18 005-252-2086-XX 19 005-252-0816-00 20 005-252-2068-00 21 005-252-0072-00 22 005-252-2035-00 23 005-252-0074-00 24 005-252-2090-00 25* 005-252-0895-00 *N/A 004-252-5476-00 * Not Part of MDX² Description CAP not used Screw: No. 8X3/8” Security Head (12pk) Screw: No. 8X¾" Security Head (12 pk) MDX² Cover (XX=Color Code) Screw: No. 10X¾” Security Head (12pk) Upper Support (XX=Color Code) Screw: No. 10X1 7/8" Security Head (12 pk) Screw: 12 x 2-5/8" Security Head (12 pk) Lower Support Screw: 12-14 x 1 1/2" Vinyl Sump (12 pk) Plug 2" (6 pk) Seal Ring Sump Assembly - 2 1/2" Vinyl Gaskets (2 pk) Sump Adaptor Kit Required to Reduce Pipe Size Plug Pressure Test 2½” w/ O-Ring (4 pcs) SDX High Flow Safety Drain (2 pk) (XX=Color Code) Screw: 10 X 1 1/4 TORX W/PIN SS B (12 pcs) SDX Cover w/ Screws Vinyl/Fiberglass Screw: 12-14 x 1” B (12 pcs) SDX Support Vinyl/Fiberglass SDX Gasket Vinyl/Fiberglass (2 pk) SDX Bulkhead Vinyl/Fiberglass 2 1/2”/3” SDX Bulkhead Gasket Vinyl/Fiberglass (1 pk) SDX Bulkhead Nut T25 Security Screwdriver Plug Wrench WARNING: MDX² and SDX must be installed in accordance with Paramount's written instruction manual, and in conformity with applicable Federal, State, Local and Swimming pool industry building and safety codes. 30 25 NOZZLE COMPONENTS 1 9 2 3 4 5 6 7 8 10 Item Part Number Description 1 N/A Vanquish Escutcheon 2 N/A Vanquish Retainer closure 3 N/A Vanquish Main retainer CCH 4 005-577-3630-00 Vanquish Nozzle stem, includes 8, 9 5 N/A Vanquish Dowel Pin 6 005-577-0142-00 Vanquish O-ring 2-138 silicone, pkg 4 7 N/A Vanquish Rotating thrust washer 8 N/A Vanquish Rotating head spring 9 005-577-5602-00 Vanquish - 1/2” , 3/8”, 1/4” rotating nozzle inserts (3-pack) 10 004-577-5020-XX Vanquish Rotating Nozzle (XX designates color) 5 Item Part Number Description 1 005-577-0816-00 Screw (5) 2 005-577-4830-XX Top Ring (XX=Color Code) 3 005-577-0040-00 1/32 Gasket, 1/16 Gasket 4 004-577-4740-XX Body (XX=Color Code) 5 005-577-1124-00 Vanquish Body Cap 31 NOTES 32