Transcript
NIT No: PAT/CON/721/01 FOR
Tender for “Design and Consultancy for setting up Refrigration Plant (40 TR) for chilled water system for 20 KLPD ICE Cream plant at Phulwarisharif,Patna”.
VOLUME - 3
ENGINEERING PROJECTS (INDIA) LIMITED (A GOVT. OF INDIA ENTERPRISE)
Core-3, Scope Complex, 7, Lodhi Road, New Delhi-110003 TEL NO: 011-24361666 FAX NO. 011- 24363426
Annexure - II
Price Bid Name Of Work: Design & Consultancy for setting up Refrigeration Plant (40 TR) for chilled watersystem for Ice-Cream mix section complete for 20 KLPD Ice Cream Plant at Phulwarisharif, Patna NIT: PAT/CON/721/01 dated:18.03.2016
SI.NO
DESCRIPTION
1
2
A
Amount (Rs) to be quoted by the party for complete scope of work 7 In figures
8 In words
Design & Consultancy for setting up Refrigeration Plant for chilled wate system for Ice-Cream mix section complete for 20 KLPD Ice Cream Plant at Phulwarisharif, Patna as per brief description of items of BOQ enclosed at annexure 'A'
Signature and stamp of the authorized signatory
NIT No: PAT/CON/721/01 FOR
Tender for “Design and Consultancy for setting up Refrigration Plant (40 TR) for chilled water system for 20 KLPD ICE Cream plant at Phulwarisharif,Patna”.
VOLUME - 2
ENGINEERING PROJECTS (INDIA) LIMITED (A GOVT. OF INDIA ENTERPRISE)
Core-3, Scope Complex, 7, Lodhi Road, New Delhi-110003 TEL NO: 011-24361666 FAX NO. 011- 24363426
ENGINEERING PROJECTS (INDIA) LIMITED (A Govt. of India Enterprise)
ANNEXURE-A PROJECT: 20,000 LPD ICE-CREAM PLANT AT PATNA Description of complete work in EPI's scope as awarded by client to EPI - Design, Supply, Erection & Commissioning for Refrigeration Plant of Ice-Cream mix section including utilities services complete of 20 KLPD Ice Cream Plant at Patna on Turn Key basis”.
Note: The present tender is only for designing refrigeration system (40 TR) for Ice- Cream mix section at s. No 31,32,33 & 34 only). Complete scope has been given for reference only and for understanding to design the present scope of work in such a manner that it fits properly in the while system and is compatible. A. CONCENTRATE CHILLING AND STORAGE SECTION S.No. 1
Equipments
Capacity
Quantity
Unit
1,500 LPH
1
No.
5,000 lit
1
No.
2,000 LPH
1
No.
1
lot
1
Set
2
Nos.
PHE Chiller (Double section) To chill the concentrate from 45 deg C to 4 deg C using cooling water in 1st section and chilled water in 2nd section Make- TETRA PAK/GEA
2
Milk Concentrate Storage Tank MOC Inner vessel: AISI 304 2.5 mm thk Insulation : 100 mm Outer vessel: AISI 304 2 mm thk
3
Accessories: The tank shall have- SS manhole, CIP spray ball, Thermowel, connection for temperature transmitter, SS legs support with floor plate under legs, Inlet & Outlet nozzles, Sampling cock, Manual inlet/outlet butterfly valve also be provided. Concentrate transfer pump MOC:SS 304 Type Centrifugal pump in sanitary design & construction Make- LKM/IDMC/FRISTAM
4
Concentrate pipes, valves and fittings MOC: Ss 304 from Existing evaporator section to Ice cream section Make- APEX TUBES/TPI/CIPRIANI
5
Cooling Tower Type: Induced draught cooling tower made in FRP casing with water distribution system, fan & electric motor. Cooling tower is generally in FRP construction, having fixed spray nozzles; water distribution system and Poly Propylene fill pack for heat transfer. The cooling tower is fitted with a statically balanced axial flow fan having adjustable type aluminium alloy corrosion resistance blades. The cooling tower has air inlet louvers and supporting hardware / MS structures are galvanized for long life and to withstand wind load.
Suitable
Make- MIHIR/DELTA/PAHARPUR/SAMRAT 6
Cooling water pumps
6 Type: Monobloc
2
Nos.
1
lot
1
lot
Capacity
Quantity
Unit
1,000 lit
1
No.
1,000 LPH
1
No.
2,000 kg/hr
1
No.
2,000 kg/hr
1
No.
2,000 lit
2
No.
MOC: CI Make- KIRLOSKAR/CROMPTON/JYOTI 7
Cooling water pipes, valves and fittings From new cooing tower to concentrate chiller Make- TATA /JINDAL//BDK/LEADER
8
Chilled water pipes, valves and fittings from existing refrigeration section to concentrate chiller Make- TATA /JINDAL//BDK/LEADER
B. S. No. 1.0
ICE CREAM MANUFACTURING SECTION Equipments Butter melting vat with Hot water generator MOC Inner vessel: AISI 304 3 mm thk Intermediate vessel: AISI 304 3 mm thk Outer vessel: AISI 304 2 mm thk It shall complete with Cover, Legs, Outlet (two way plug valve), Hot water generating set, Hot water balance tank, Hot water circulation pump, Hot water pipe network, Interconnecting pipes, valves and fittings for hot water circulation.
2.0
Molten Butter transfer pump Type: Positive displacement This shall be used for dosing of molten butter into the ice cream mix preparation tank/in hopper of turbo blender via the mix recirculation line. Make- ROTO PUMP/ UT PUMPS
3.0
Ice cream mix Preparation System MOC: SS 304 It shall consists of -Shear Blender -SS mixing tank (2.0 KL) -Self priming pump Make- TETRA PACK
4.0
Duplex type Filter MOC: AISI 304
5.0
Ice Mix Preparation Vat MOC of Inner Shell: 2.5 mm SS 304 MOC of Intermediate shell: Dimple jacket SS 304 Insulation: 100 mm, MOC of outer shell :1.6 mm SS 304
2,000 lit
2
No.
2,000 LPH
1
No.
500 lit
1
No.
100 LPH
1
No.
500 lit
3
Nos.
100 LPH
1
Nos.
2,000 LPH
1
No.
It shall consist of inlet & outlet nozzles, agitator (Marine type propeller) Shaft, One geared motor, manhole, spray hole, Connection for dial thermometer, connection for temperature transmitter, stainless steel legs support with floor plate under legs, sampling cock, inlet/Outlet butterfly valve. 6.0
Mix Transfer pump MOC:SS 304 Type centrifugal pump in sanitary design & construction Make- LKM/IDMC/FRISTAM
7.0
Chocolate melting Vat This vat shall be used for preparation of chocolate mass Design: Triple walled, insulated and welded construction of sanitary design. Accessories: - Leg supports - Inlet and outlet nozzles with butter fly valve - Agitator Sweeping type, - Gear motor - Dial thermometer - CIP spray ball
8.0
Chocolate Transfer pump MOC:SS 304 Type : Centrifugal pump in sanitary design & construction Make- LKM/IDMC/FRISTAM
9.0
Chocolate storage vat This vat shall be used for storage of chocolate mass Design: Triple walled, insulated and welded construction sanitary design. Accessories: - Leg supports - Inlet and outlet nozzles with butter fly valve - Agitator Sweeping type, - Gear motor - Dial thermometer - CIP spray ball
10.0
Chocolate Transfer pump MOC:SS 304 Type centrifugal pump in sanitary design & construction Make- LKM/IDMC/FRISTAM
11.0
Ice cream mix Homogenizer Product: Ice cream mix Product : Ice cream Homogenizing Stage : Two Maximum Working Pressure : 200 Bar Max Back Pressure : 5 bar Min in Feed Pressure Range : 4 ÷5 bar
Electrical Supply :3ph/415V/50Hz Auxiliary Circuits :24V DC Water Supply minimum : 2 bar Air Supply (Pneumatic) minimum : 6 bar Cleaning Temperature : <90°C Cleaning Time :30 min
2,000 LPH
1
No.
2,000 LPH
1
No.
2,000 LPH
1
No.
5,000 lit
3
No.
2,000 LPH
2
No.
Sterilization Temperature :140°C Sterilization Time :30 min It includes: Compression Block with: - chrome coated stainless steel pumping pistons - Satellit pump valves suitable for the product - sanitary design analog pressure gauge safety overpressure relief valve Homogenizing valve with: pneumatic adjustment of the pressure Special heavy duty cast - iron body housing transmission parts. Lubrication System forced type with electro pump, including pressure switch Transmission Drive with AC motor Frame with stainless steel removable panels Set of special tools. Make- APV Gaulin/Tetra Pack/GEA 12.0
Ice cream Mix Pasteurizer MOC : SS 304 It shall consists of Balance tank, feed pump, flow controller, PHE, Hot water generation system, control pane, flow diversion valve, Interconnecting pipes and fittings Make- APV /Tetra Pack/GEA
13.0
Milk Transfer pump MOC:SS 304 Type centrifugal pump in sanitary design & construction Make- LKM/IDMC/FRISTAM
14.0
Mix Ageing Vat Application: Storage/Ageing of ice cream mix Design: Triple wall vertical tank conical top and bottom, insulated Inner Shell SS 304, 3.0 mm thick, Intermediate shell SS 304 ,3.0 mm thk Insulation 100 mm Outer shell SS 304, 1.6 mm thick, Agitator: Sweeping type with gear motor Accessories: The tank shall have- SS manhole, spray ball, connection for dial thermometer, Connection for temperature transmitter, SS legs support with floor plate under legs, Inlet & Outlet nozzles, Sampling cock. Thermowel, Manual inlet/outlet butterfly valve also be provided.
15.0
Milk Transfer pump MOC:SS 304
15.0
2,000 LPH
2
No.
1,000 LPH
2
No.
6,000 pc/hr
1
No.
3,000 pc/hr
1
No.
Suitable for 1,00 LPH freez
2
No.
2 liter/ minute
2
No.
3
No.
3
No.
Type centrifugal pump in sanitary design & construction Make- LKM/IDMC/FRISTAM 16.0
Self contained continuous ice cream freezer at (-) 5 deg. C of ice cream suitable for 100% overrun with mix inlet at (+) 4 deg. C. SS 304 frame , ice cream hardness controller, hour meter, antifreeze protection device, variable frequency drive with indicator, with interlock and safety control devices Make- Tetra Pack/ Catta/Gram
17.0
Rotary ice cream cup filling machine •
A cup loading unit
•
A cup settling unit
• An ice cream filling unit • An ice cream decoration unit • A nuts adding unit • A chocolate/juice topping unit • A lid inserting unit • A lid pressing unit • A product discharging unit for cup with belt • Fully SS304 body (structure) Make- Tetra Pack 18.0
Inline ice cream cone filling machine •
A cone sleeve loading unit
•
A cone settling unit
•
A chocolate feeding unit
• A chocolate spaying unit • An ice cream filling unit with rotational filling mechanism • An ice cream decoration unit • A nuts adding unit • A chocolate/juice topping unit • A lid inserting unit • A lid pressing unit • A product discharging unit for cone Make- Tetra Pack/ Microm 19.0
Fruit Feeder Complete with S.S. hopper, rotary valve with three blades made from special nickel alloy, vertical mixer; vary speed frequency drives in S.S. execution. Make- SYNERGY / Standard
20.0
Ripple Machine Ripple machine is used for adding different flavors Ripple/ Syrup/ thick resin/ honey/ Strawberry crush upto 75 to 85 bricks & specific gravity 100 gm/20 min into flow of the ICE CREAM from continuous freezer.
Make- SYNERGY / Standard 21.0
SS working table MOC: SS 304
22.0
Flavor tank SS 304 vertical tank with conical bottom, trolley mounted , insulated, top open with SS loose cover having valve at outlet, with agitator
23.0
Refrigeration system for hardening tunnel It shall consist of
100 L
23.0
•
Refrigeration compressor
• Shell and tube type Condenser • Electric motor for compressor • Cooling tower • Cooling water pumps and Pipings • Liquid and gas cooler to cool the Ist Stage discharge and sub cool the Liquid for the Air Cooling Units Refrigerant valve fittings and control
Suitable
1
Set
12 x 12 x 2.6 mt
1
Set.
Suitable
2
Set.
16 x 14 x 2.6 mt
2
Set
2500-3000 sticks
1
No.
1
lot.
1
Set
1
lot.
1
Set.
• Refrigerant receiver • Pipe for ammonia line • Air cooling unit Consisting of Cooling coil made of MS precision tubes having excellent bonding with aluminium fins complete with axial flow fans • Weather proof fan motors and precoated galvanized steel sheet casing along with accumulator. • Electrical control panel Make- KIRLOSKAR/GEA 24.0
Prefabricated PUF insulated panel with door for hardening tunnel Temp. At -35 to -38 deg C
25.0
Refrigeration system with AHU for Ice cream Cold Room (Temp. At -20 deg C) It shall consist of • Refrigeration compressor • Air cooled condenser • Electric motor for compressor • Refrigerant valve fittings and control • Refrigerant receiver • SS pipe for ammonia line • Air cooling unit Consisting of Cooling coil made of MS precision tubes having excellent bonding with aluminium fins complete with axial flow fans weather proof fan motors and precoated galvanized steel sheet casing along with accumulator.
26.0
Prefabricated PUF Insulated panel with door
27.0
Semi automatic inline sticking machine for Lolly
28.0
Instrumentation and Control panel
29.0
Electrical distribution system It shall consist of cables, cable trays and cabling from existing LT panel to MCC panel and from MCC panel to respective motors
30.0
SS Pipes, manual Valves and all necessary fittings SS tees, SS bends, SS reducers, SS adapters, SS clamps, and SS pipe supports with floor plates. The quantities shall be for a complete layout and Connect the Processing equipment.
31.0
Refrigeration plant For ice cream mix section It shall Consists of: • Refrigeration Compressor • Electric Motor For KC 4 Compressor • PHE Condenser • PHE Chiller • Cooling Tower
40 TR
• Cooling water Pump • Hot well & cold well Tank ( MOC:MS ) • Liquid Ammonia receiver • Surge drum separator with float valve • Glycol/Chilled water Transfer Pump
40 TR
1
Set.
Suitable
1
Set
Suitable
2
Nos.
1
Set
1
lot
1
lot
1
lot
1
lot
Capacity
Quantity
Unit
3,000 lit
1
No.
• Refrigeration Control Panel • MCC Panel • Cables, cable trays and cabling • Ammonia Pipes, valves & Fittings • Glycol Water Pipe, valves & Fittings • Cooling Water Pipe & Fittings • Compressor oil for first charge • First charge of Glycol food grade • Structure material • Insulation of Chilled water Tank and Cladding Make- GEA PHE & KC4 COMP/ Frick Make Compressor 32.0
Cooling Tower Type: Induced draught cooling tower made in FRP casing with water distribution system, fan & electric motor. Cooling tower is generally in FRP construction, having fixed spray nozzles; water distribution system and Poly Propylene fill pack for heat transfer. The cooling tower is fitted with a statically balanced axial flow fan having adjustable type aluminum alloy corrosion resistance blades. The cooling tower has air inlet louvers and supporting hardware / MS structures are galvanized for long life and to withstand wind load.
Make- MIHIR/PAHARPUR/ADVANCE/SAMRAT 33.0
Cooling water pumps Type: Monobloc MOC: CI Make- KIRLOSKAR/CROMPTON/JYOTI
34.0
Cooling water pipes, valves and fittings Make- Tata / Jindal
35.0
Utility Pipes, Valves and Fittings Make- Tata / Jindal
35.01
Steam Pipes, valves and fittings with insulation and cladding (from existing boiler to respective equipments) Make- Tata / Jindal
35.02
Chilled water pipes, valves and fittings with insulation and cladding(from new Refrigeration section to respective equipments) Make- Tata / Jindal
35.03
Compressed air pipes, valves and fittings (from existing compressor to respective equipments) Make- Tata / Jindal
35.04
Raw water/ Sot water pipes, valves and fittings (from existing raw water tank to respective equipments) Make- Tata / Jindal
C. CIP System (Single circuit) S. No. 1.0
Particulars Acid Tank Type: Vertical, cylindrical free standing on SS ball feet legs.
1.0
Inner: AISI 304 Insulation: Resin bonded fiber glass crown 150 Cladding: AISI 304.
3,000 lit
1
No.
3,000 lit
1
No.
3,000 lit
1
No.
20,000 Lit/hr
1
No.
20,000 Lit/hr
1
No.
20,000 Lit/hr
2
No.
20,000 Lit/hr
1
No.
3
Nos.
Ports & Fittings: Inlet, outlet, and drain, overflow vent, manway instrument bosses & all other std. fitting.
2.0
Instruments & controls: High, low level sensors, and temperature sensor Lye Tank Type: Vertical, cylindrical free standing on SS ball feet legs. Inner: AISI 304 Insulation: Resin bonded fiber glass crown 150 Cladding: AISI 304. Ports & Fittings: Inlet, outlet, and drain, overflow vent, manway instrument bosses & all other std. fitting.
3.0
Instruments & controls: High, low level sensors, and temperature sensor Hot water Tank Type: Vertical, cylindrical free standing on SS ball feet legs. Inner: AISI 304 Insulation: Resin bonded fiber glass crown 150 Cladding: AISI 304. Ports & Fittings: Inlet, outlet, and drain, overflow vent, manway instrument bosses & all other std. fitting. Instruments & controls: High, low level sensors, and temperature sensor
4.0
Duplex Filter for CIP Duty : For filtering of the cleaning liquid. MOC : AISI 304 Strainer : Perforated screen type Accessories: Necessary SS 3 way valves on the inlet and outlet etc.
5.0
CIP Supply pump Type: Centrifugal MOC: All wetted parts in SS 304
6.0
CIP Return pump Capacity: 25,000 Lit/hr Type: Self priming Centrifugal MOC: All wetted parts in SS 304
7.0
Plate heat exchanger (Heater for CIP) Application : To heat the solution from 60 deg C to 80 deg C Heating medium : Steam at suitable pressure. MOC : All Plates shall be of AISI 304. Gasket : Clip on type Necessary instruments and controls shall be provided, as required.
8.0
Flow Plate MOC: SS 304
9.0
SS 304 Pipes and Fittings
1
10.0
Pneumatic Valves
1
lot
11.0
Instrumentation and Control panel
1
Set
12.0
Ice- Cream hardening room, Walk-In-Type with PUF Panels, built in type air cooled condensing unit at -35 to – 38 deg C, ante-room having diffuser, refrigerant R-404 1
Set
1
Set
3
No.
1
Nos.
1
Lot
Area- 5000 CFT
lot
Make- Blue-Star/Celfrost/Carrier 13.0
Ice- Cream hardening room, Walk-In-Type with PUF Panels, built in type air cooled condensing unit at -25 with diffuser for 5000 L, refrigerant R-404 , Area- 15000 x 3 = 45000 CFT Make- Blue-Star/Celfrost/Carrier
14.0 15.0
Semi- Automatic Inline Sticking Machine for Lorry
2500-3000
Make- Panchal/ Standard
Sticks/Hr
Ice- Cream Cup and Cone Filling Machine, Fully automatic PLC 6000 Cups/h & controlled with provisions of nuts and fruits topping, Straight Through 3000 Make- Standard, PWS
16.0
Cones/h
Electrical Control Panel
Distribution cum Starter Panel, 1 No. Cubicles MS fabricated powder coated, dust proof, vermin Proof Incoming,100 Amps main switch,100 amps voltmeter, ammeter with selector switch Cables, cable Tray, Earthing
Lot
ENGINEERING PROJECTS (INDIA) LIMITED (A Govt. of India Enterprise)
Annexure - B PROJECT: 20,000 LPD ICE-CREAM PLANT AT PATNA Description: Brief Description of scope of work which is covered in the present tender
31.0
Refrigeration plant For ice cream mix section It shall Consists of: • Refrigeration Compressor • Electric Motor For KC 4 Compressor • PHE Condenser • PHE Chiller • Cooling Tower • Cooling water Pump • Hot well & cold well Tank ( MOC:MS ) • Liquid Ammonia receiver • Surge drum separator with float valve • Glycol/Chilled water Transfer Pump
40 TR
1
Set.
Suitable
1
Set
Suitable
2
Nos.
1
Set
• Refrigeration Control Panel • MCC Panel • Cables, cable trays and cabling • Ammonia Pipes, valves & Fittings • Glycol Water Pipe, valves & Fittings • Cooling Water Pipe & Fittings • Compressor oil for first charge • First charge of Glycol food grade • Structure material • Insulation of Chilled water Tank and Cladding Make- GEA PHE & KC4 COMP/ Frick Make Compressor 32.0
Cooling Tower Type: Induced draught cooling tower made in FRP casing with water distribution system, fan & electric motor. Cooling tower is generally in FRP construction, having fixed spray nozzles; water distribution system and Poly Propylene fill pack for heat transfer. The cooling tower is fitted with a statically balanced axial flow fan having adjustable type aluminum alloy corrosion resistance blades. The cooling tower has air inlet louvers and supporting hardware / MS structures are galvanized for long life and to withstand wind load.
Make- MIHIR/PAHARPUR/ADVANCE/SAMRAT 33.0
Cooling water pumps Type: Monobloc MOC: CI Make- KIRLOSKAR/CROMPTON/JYOTI
34.0
Cooling water pipes, valves and fittings Make- Tata / Jindal
