Transcript
Translation of the Original Operating Manual RA 050 D 0,76 / D 1,5 / D3 / D4
GERMANY
2013-03-18 RA 050
GBR
Ringler Apparatebau GmbH Robert-Bosch-Straße 6–8 73550 Waldstetten [Germany]
Fon +49 (0)7171-94 888-0 Fax +49 (0)7171-94 888-28
[email protected] www.ringler-gmbh.de
Copyright Copyright by Ringler GmbH Robert-Bosch-Straße 6-8 73550 Waldstetten GERMANY
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1
Safety Instructions ................................................................................................................................. 6 1.1 Terms ................................................................................................................................................. 6 1.1.1 Operation ....................................................................................................................................... 6 1.1.2 Maintenance .................................................................................................................................. 6 1.1.3 Qualified Staff ................................................................................................................................ 6 1.2 Symbols ............................................................................................................................................. 6 1.3 General safety information................................................................................................................. 8
2
Delivery, internal transportation, unpacking ....................................................................................... 9 2.1 Delivery .............................................................................................................................................. 9 2.2 Internal transportation ........................................................................................................................ 9 2.2.1 Dimensions and weight .................................................................................................................. 9 2.3 Unpacking .......................................................................................................................................... 9 2.4 Packaging material ............................................................................................................................ 9 2.5 Storage conditions ........................................................................................................................... 10 2.5.1 Information for storage ................................................................................................................. 10
3
Appliance description ..........................................................................................................................11 3.1 Intended Use ................................................................................................................................... 11 3.1.1 Dust class "L" ............................................................................................................................... 11 3.1.2 Dust class "M" .............................................................................................................................. 11 3.2 Non-Intended Use ............................................................................................................................ 12 3.2.1 Dust class "L" ............................................................................................................................... 12 3.2.2 Dust class "M" .............................................................................................................................. 12
4
Layout and function .............................................................................................................................13 4.1 Main dimensions .............................................................................................................................. 13 4.1.1 RA 050 D 0.76 / D 1.5 / D 3.0 RA 050 D 4.0 ............................................................................ 13 4.2 Technical Data ................................................................................................................................. 13 4.3 Technical Data RA-D-Drive units ................................................................................................... 13 4.3.1 Permissible voltage range D1,5 / D3 ........................................................................................... 14 4.3.2 Permissible voltage range D4 / D5,5: .......................................................................................... 14 4.4 Ambient conditions .......................................................................................................................... 14
5
Main components .................................................................................................................................15 5.1 Components RA 050 ....................................................................................................................... 15 5.2 Function description RA device ....................................................................................................... 15
6
Initiation .................................................................................................................................................16 Assembly Instructions ...................................................................................................................... 16 Initial operation ................................................................................................................................ 16 Incorrect rotational direction ............................................................................................................ 16 Check the following before switching it on: ...................................................................................... 16
6.1 6.2 6.3 6.4 7
Operation ...............................................................................................................................................17 7.1 Operation ......................................................................................................................................... 17 7.1.1 ON / OFF switch Three-phase current ........................................................................................ 17 7.2 Suction process ............................................................................................................................... 17 7.3 Emptying the collecting tank ............................................................................................................ 18
8
Troubleshooting and fault elimination ...............................................................................................19 8.1 Safety instructions ........................................................................................................................... 19
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8.2 9
Initial fault elimination measures ..................................................................................................... 19
Maintenance/Repair..............................................................................................................................20 9.1 Maintenance regulations .................................................................................................................. 20 9.2 Maintenance intervals table ............................................................................................................. 21 9.3 Cleaning ........................................................................................................................................... 21 9.4 Disassembly of the suction turbine .................................................................................................. 22 9.5 Removal of filter cartridge ................................................................................................................ 23 9.6 Circuit diagram for D 0.76 kW motor protection switch ................................................................... 24 9.7 Circuit diagram to D1,5 kW motor protection switch ....................................................................... 25 9.8 Circuit diagram to D3 motor protection switch ................................................................................. 26 9.9 Circuit diagram to D4 motor protection switch ................................................................................. 27 9.10 Warnings on the suction device ....................................................................................................... 27 9.11 Warning sign for devices in class "L" ............................................................................................... 27 9.11.1 Warning sign for devices in class "M" ...................................................................................... 27 9.11.2 Type sign ................................................................................................................................. 28 9.11.3 Measurement of the A-weighted sound pressure level ........................................................... 29 9.12 Wear parts list .................................................................................................................................. 30 9.13 Decommissioning, storage .............................................................................................................. 30
10
Disposal .................................................................................................................................................31
11
Spare Parts List ....................................................................................................................................32
12 Built-in extractor type RA 050 .............................................................................................................33 12.1 Built-in extractor type RA 050 .......................................................................................................... 33 12.2 Collection container type RA 50 (2101051) ..................................................................................... 34 12.3 Spare parts list collection container type RA 50 (2101051) ............................................................ 34 12.3.1 Pre-separator lid for collection container type RA 50 (2441031) ............................................. 35 12.4 Spare parts list pre-separator lid for collection container type RA 50 (textile), RA 51 .................... 35 12.4.1 Chassis type RA 50 (2200422) ................................................................................................ 36 12.5 Table chassis type RA 50 (2200422) .............................................................................................. 36 12.5.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z)................................................ 37 12.6 Spare Parts List Suction hose DN 40, all Types (2600484-Z)........................................................ 37 12.6.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 38 12.7 Spare Parts List Suction hose DN 50, all Types (2600398-Z)........................................................ 38 12.7.1 Accessories List ....................................................................................................................... 39 12.8 Component documentation.............................................................................................................. 39 13 Documentation for side-channel compressor ...................................................................................40 13.1 EEC-Declaration of Conformity ....................................................................................................... 40 14
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Index ......................................................................................................................................................41
Safety Instructions
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Safety Instructions 1
Safety Instructions
1.1 1.1.1
Terms Operation includes installation, initiation (placing at disposal for usage), operation (handling, connection, disconnection, etc.)
1.1.2
Maintenance includes control and attendance (inspections, revisions), maintenance and repair (detection of errors and their elimination).
1.1.3
Qualified Staff are employees authorised by the person responsible for the security of the installation to carry out the operations required in each case and who are able to recognise and avoid possible dangers by reason of their training, experience and instructions as well as their knowledge of relevant norms, prescriptions, accident-prevention rules and working conditions.
1.2
Symbols NOTICE Denotes information that does not relate to personal injuries. This information contains additional directions or general hints. CAUTION Dangerous situation, which could result in minor to moderate injury if it is not avoided. This information must be regarded strictly to avoid damages to the installation or environment! WARNING Dangerous situation, which could result in serious injury or death if it is not avoided. DANGER Dangerous situation, which will definitely result in serious injury or death if it is not avoided. Significance of the Operating Manual This Operating Manual is part of the supplied product. The Operating Manual remains valid throughout the product's lifetime, provided that no technical changes are made. If the product is sold, the Operating Manual must be handed over to the next owner or user. This information must be read before first commissioning.
WARNING - Read the instructions before using the machine
CE marking The CE marking means "Communautés Européennes". It is the external symbol which states that a product fulfils the requirements imposed on the manufacturer by the European
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Safety Instructions Community. Only use with safety shoes (acc. to EN ISO 20345)
Only use with work gloves
Respiratory protection (EN 149:2001)
Use protective clothing (acc. to EN 13982-1)
Use protective glasses (acc. to DIN EN 166 1349-BT)
Before starting work remove the plug from the wall socket!
Disconnect before starting work
While operating electrical machines, certain parts of them are inevitable alive dangerously or under mechanical stress.
Hand injury warning sign!
Recycling symbol This information must be observed in order to preserve the environment!
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Safety Instructions 1.3
General safety information WARNING Due to their electrical and mechanical functional properties, machines can cause severe injuries and damage to property. This particularly applies in the event of incorrect use, operation or maintenance, or in the event of unauthorized interventions! All electrical work must be performed by a qualified electrician. All mechanical work must be carried out according to instructions (see Maintenance / Repair). The device may be operated only by qualified personnel who have read and understood the operating instructions. The operator must be provided with information, instructions and training on the materials to be absorbed, including a secure procedure for removal of the absorbed material, before use. All notes and data on the machines must be observed! Faultless and safe use of this machine includes correct transport and storage, as well as operation in accordance with regulations and careful maintenance! This device is not intended for being used by persons (including) with limited physical, sensory or mental skills or lack of experience and/or lack of knowledge except if they are supervised by a person responsible for their safety or were instructed in how to use the device by this person. Children should be supervised to ensure that they do not play with the device. While operating electrical machines, certain parts of them are inevitable alive dangerously or under mechanical stress.
CAUTION •
Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc.. Stop the industrial vacuum cleaner immediately if necessary! • The power supply cord must be regularly inspected for signs of damage or ageing! • Connectors of power supply cords must at least be splash-proof! • Starting without a filter or with a damaged filter is not allowed The suction device must not be operated if wear is detected on fasteners or mounting brackets. Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:
Ringler Apparatebau GmbH Abt. Service Robert-Bosch-Straße 6-8 73550 Waldstetten Tel: ++49-7171-94888-23 Only use with safety shoes (acc. to EN ISO 20345)
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Delivery, internal transportation, unpacking 2
Delivery, internal transportation, unpacking
2.1
Delivery
Unload shipment 2.2
Internal transportation
Transport shipment to place of installation 2.2.1
Dimensions and weight Packaging L (mm)
900
W (mm)
800
H (mm)
1000
Weight with packaging (kg)
2.3
D 0.76
78
D 1.5
91
D 3.0
99
D 4.0
118
Unpacking
Make sure that no components are left in the packaging. Scope of delivery: -Suction device -Technical Manual 2.4
Packaging material The packaging materials must be disposed of in accordance with the valid legal requirements. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of along with normal domestic waste at the end of its service life. Please dispose of this device separately from other waste, in order to prevent damage to the environment or to human health through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable reuse of material resources. Private users should contact the dealer from whom they purchased the product or the competent authorities, in order to find out how they can recycle the device in an environmentallyfriendly manner. Commercial users should contact their supplier. This product must not be disposed of along with other commercial waste. Recycling symbol This information must be observed in order to preserve the environment!
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Delivery, internal transportation, unpacking 2.5 2.5.1
Storage conditions Information for storage Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in dry, dust and vibrationless rooms. Temperature T: -10…+40°C Humidity: max. 85%
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Appliance description 3
Appliance description
3.1
Intended Use NOTICE •
This device, which is delivered in operational condition, is described for commercial and industrial use, e.g. in hotels, schools, hospitals, factories, shops, offices and rent transactions.
•
Caution! This device is only meant for dry application and must not be used or stored outdoors under wet conditions!
The machine may only be operated when all filters installed correctly and undamaged. WARNING 3.1.1
Dust class "L" Observe warning sign on the device! •
3.1.2
The device is suitable for dusts hazardous to health and not flammable with workplace limit >1mg/m³ according to dust class L (max. permeability <1%) according to DIN EN 60335-2-69 Annex AA:2010. Dust class "M"
Observe warning sign on the device! Dust class "M" contains dust class "L". • The device is suitable for dusts hazardous to health and not flammable with workplace limit ≥0.1mg/m³ according to dust class M (max. permeability <0.1%) according to DIN EN 60335-2-69 Annex AA:2010.
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Appliance description 3.2
Non-Intended Use NOTICE For all personal injuries and material damages, which are caused by a not -asdirecteduse, the operator and not the manufacturer of the machine is responsible for ! WARNING •
This device is not suitable for taking up and extracting combustible dusts.
•
This device is not suitable for taking up and extracting flammable liquids (flammable, highly flammable, highly flammable hazardous substances according to Directive 67/548/EEC) (Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.
•
The vacuum cleaner is not approved for operation in potentially explosive areas! DANGER
• 3.2.1
With improper use may cause explosion and fire! Dust class "L" Observe warning sign on the device!
•
The device is not suitable for dust class M and H.
•
The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §11, TRGS 905 or TRGS 906.
•
The device is not suitable for asbestos pursuant to TRGS 519.
3.2.2
Dust class "M"
•
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Observe warning sign on the device! The device is not suitable for dust class H.
•
The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §11, TRGS 905 or TRGS 906.
•
The device is not suitable for asbestos pursuant to TRGS 519.
Layout and function 4
Layout and function Ringler industrial vacuum cleaners and mobile dust collectors are delivered in operational condition
4.1
Main dimensions
4.1.1
RA 050 D 0.76 / D 1.5 / D 3.0
4.2
Technical Data
4.3
Technical Data RA-D-Drive units
Technical Data Frequenzy
Unit [Hz]
Tension
[V]
Power
[kW]
Current consumption
[A]
Max. permissible vacuum in continuous operation Blower output max.
[kPa] [m³/h]
System of protectiont
RA 050 D 4.0
D 0,76 50
D1,5 50
D3 50
D4 50
230/400
400
230/400
400
0,76
1,6
3,0
4,0
3,6/2,1
4,3
10,7/7,2
8,3
140
210
320
520
14
21
32
18
IP 54
IP 54
IP 54
IP 54
Sound pressure level in accordance with DIN EN ISO 3746 in accuracy class 3 Weight
[dB(A)]
58
74
66
68
[kg]
13
23
48
51
Dimensions øxH
[mm]
280x270
320x345
364x410
416x510
Ambient temperature
[C]
-10/+40
-10/+40
-10/+40
-10/+40
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Layout and function 4.3.1
Permissible voltage range D1,5 / D3
Permissible voltage range at 50 Hz: • Nominal voltage according to DIN IEC 38 ** 230 V triangle configuration / 400 V star configuration • Permissible voltage range according to DIN VDE 0530 and DIN IEC 34-1 *** 200...240 V triangle configuration / 345...415 V star configuration, 50Hz Permitted voltage range at 60 Hz: • Nominal voltage according to DIN IEC 38 ** 460 V star configuration • Permissible voltage range according to DIN VDE 0530 and DIN IEC 34-1 *** 220...275 V triangle configuration / 380...480 V star configuration, 60Hz ** Tolerated voltage here +- 10 % *** Tolerated voltage additional +- 5 % 4.3.2
Permissible voltage range D4 / D5,5:
Permissible voltage range at 50 Hz: • Nominal voltage according to DIN IEC 38 ** 400 V triangle configuration / 660 V star configuration • Permissible voltage range according to DIN VDE 0530 or DIN IEC 34-1 *** 345...415 V triangle configuration / 600...720 V star configuration, 50Hz Permissible voltage range at 60 Hz: • Nominal voltage according to DIN IEC 38 **400 V triangle • Permissible voltage range according to DIN VDE 0530 or DIN IEC 34-1 ***380..0.480 V triangle / 660...720 V star, 60Hz ** Voltage tolerance here +- 10 % *** Voltage tolerance additionally +- 5 % 4.4
Ambient conditions
permitted ambient temperature:
max. min. Intake temperature of medium being pumped: max. Blow-off temperature of medium being pumped: max. Installation height: max. May not be used outdoors!
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+40°C -10°C +40°C +135°C 1000m above sea level
Main components 5
Main components
5.1
5.2
Components RA 050
A
Lid
B
Collection container
C
Chassis
D
Side channel condenser
E
Mains plug
F
Motor protection switch
G
Hose
H
Suction socket
Function description RA device Suction turbines in the drive unit generate a vacuum through the filter in the collection container via the hose and the hood. The raw air is sucked in through the nozzle and the suction hose or the pipes. Coarse particles fly against the baffle plate and fall from the air flow into the collection container. Smaller particles and dust are separated at the surface of the filter material when passing through the area filter. The pure air that was cleaned in this manner is blown back through the hood to the suction turbines and the muffler exhaust hose in the working room.
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Initiation 6
Initiation Only use with safety shoes (acc. to EN ISO 20345)
6.1
Assembly Instructions Check centric seat of the lid on the collection container • Connect and install device electrically according to VDE-provision. •
6.2
Create all hose and pipe line connections.
Initial operation CAUTION Ensure that proper seating of the collecting container on the bottom plate! • The industrial vacuum cleaner must be correctly installed, with all necessary lines and tubes connected. • The operating conditions must match the data on the plate and the supplied documentation, if applicable. • The cooling air duct must be fully functional, the cooling effect must also not be impaired by soiling of the cooling surfaces. Start up the industrial vacuum cleaner with the on/off switch located on the drive unit. If the suction system has a control unit, please observe the information provided in the circuit diagram! Start up the industrial vacuum cleaner with the on/off switch located on the drive unit. A 16A fuse is required on the building side, due to the high motor capacity. • Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc.. Stop the industrial vacuum cleaner immediately if necessary! • The power supply cord must be regularly inspected for signs of damage or ageing! • Connectors of power supply cords must at least be splash-proof!
6.3
Incorrect rotational direction If the rotational direction is incorrect, drives with side-channel compressor convey the suction air in the inverse direction, i.e. an air current is discharged from the raw air suction nozzle of the suction system. If this is the case, the suction system must be switched off immediately, the mains plug removed from the mains socket and the technical personnel informed, so that the phase conductors in the mains lead can be reversed.
6.4
Check the following before switching it on: • •
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All filters must be inserted correctly. The extraction hose and the accessories or pipe lines must be connected correctly.
Operation 7
Operation
7.1
Operation
7.1.1
ON / OFF switch Three-phase current 0 = Motor "OFF" 1 = Motor "ON"
7.2
Suction process NOTICE • •
When vacuuming up dust only immerse halfway, so that sufficient air is absorbed Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Do not immerse the entire area of the nozzle!
Hold the nozzle diagonally to the suction surface, so that both air and liquid are absorbed
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Operation 7.3
Emptying the collecting tank WARNING Before starting work remove the plug from the wall socket!
Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances
Respiratory protection (EN 149:2001)
Use protective glasses (acc. to DIN EN 166 1349-BT)
Use protective clothing (acc. to EN 13982-1)
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Remove suction unit Unlock the hood Remove hood Collecting container remove and clean During insertion of the collecting container for correct seating eighth Put the cover on the Collecting container and pay attention to proper fit; Baffle plate on the intake hood locked Connecting the suction hose unit
Troubleshooting and fault elimination 8 8.1
Troubleshooting and fault elimination Safety instructions WARNING If harmful substances escape due to a defect (eg filter defect), the machinery must be switched off immediately and the room has to be aired or leave! • Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from the mains and the drive unit must have stopped •
The measures specified below may only be withdrawn when the industrial vacuum cleaner is completely reassembled and the maintenance is concluded.
• The usual safety regulations are, for example, in accordance with VDE 0105: – – – – 8.2
Disconnect from mains Provide a safeguard to prevent unintentional restarting Check that the equipment is not live Cover or shield adjacent live parts.
Initial fault elimination measures NOTICE
könne
All the errors mentioned in the table below may be eliminated by yourself. In case of major problems or other failures please contact the customer service of Ringler immediately. Tel. ++49-(0)7171-94888-0 Perform maintenance tasks in accordance with the description in the Maintenance/Servicing chapter Error Reduced cleaning power
Possible Cause Suction tube choked
clean suction tube
Suction tube leaky
replace suction tube
Suction tube incorrectly positioned in the suction nozzle
Insert correctly
Collecting tank filled
empty collecting tank
filter cartridge dirty
Suction motor not running correctly
Elimination
shake off dirt filter
Hood not positioned centrally on filter case
Realign and tighten cover lock
Protective motor switch activated
Inspection by electrician
No tension in socket Switch damaged
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Maintenance/Repair 9
Maintenance/Repair
9.1
Maintenance regulations NOTICE Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances
Before starting work remove the plug from the wall socket!
Respiratory protection (EN 149:2001)
Use protective glasses (acc. to DIN EN 166 1349-BT)
Use protective clothing (acc. to EN 13982-1)
•
Careful and periodical inspections and maintenance works are necessary to enable an early detection and elimination of possible errors before they cause bigger problems and damages.
•
Ringler assumes liability and guarantee only in case of proper use and compliance with the following maintenance instructions.
•
The operational reliability of the industrial vacuum cleaner can only be maintained if original or approved spare parts are used exclusively for all maintenance and repairs.
•
For maintenance by the user the device must be disassembled, cleaned and maintained, as far as practicable, without causing danger for the maintenance personnel or other people. Appropriate precautions include cleaning before disassembly, providing for filtered forced venting in the location where the device is disassembled, cleaning the maintenance area and wearing suitable personal protective equipment.
•
The manufacturer or a trained person must carry out a technical inspection at least once a year, which comprises, for example, inspection of the filters for damage, checking the machine for leaks and checking correct functioning of the control device.
•
When performing maintenance or repair work, all contaminated objects which cannot be satisfactorily cleaned must be disposed of. Such objects must be disposed of in impervious bags, in compliance with the valid regulations for the elimination of such waste. All machine parts must be considered contaminated when removed from the hazardous area, and appropriate measures must be taken to avoid dust distribution.
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Maintenance/Repair WARNING •
These works may only be carried out by an electrician.
•
Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from the mains and the drive unit must have stopped
• The usual safety regulations are, for example, in accordance with VDE 0105: – – – – 9.2
Disconnect from mains Provide a safeguard to prevent unintentional restarting Check that the equipment is not live Cover or shield adjacent live parts.
Maintenance intervals table Interval
daily
Check
Measure
Connection hose leaking? (see wear parts list)
Replace hose
Filter cartridge contaminated? (see wear parts list)
Replace filter cartridge
Seal between hood and collection container (see wear parts list)
Clean or replace seal
Collection container full
Empty collective container
weekly
Collection container
clean
monthly
Connection hose
clean
annually
Drive unit
BGV A3 inspection
Drive unit, bearing noise
Replace bearings on demand
Device/plant
Check for air-tightness
Filter
Check for damage NOTICE
9.3
Cleaning
Dust on the appliance must be avoided and must be removed by regularly cleaning. Before cleaning the device, be sure to switch off the motor protection switch and unplug the device from the power supply. Cleaning can take place with a damp cloth or a suitable industrial vacuum cleaner. Do not use solvents such as thinner, alcohol or benzene. Never immerse the device in water.
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Maintenance/Repair 9.4
Disassembly of the suction turbine WARNING •
These works may only be carried out by an electrician. Before starting work remove the plug from the wall socket!
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Disconnect electrical connection cable (1). Loosen hose clamps (2). Remove blow-out bag (3) and connection hose (4). Loosen hexagon screws (5) at the turbine.
Maintenance/Repair 9.5
Removal of filter cartridge NOTICE Before starting work remove the plug from the wall socket!
Use protective glasses (acc. to DIN EN 166 1349-BT)
Use protective clothing (acc. to EN 13982-1)
Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances
Respiratory protection (EN 149:2001)
Loosen hexagon nut (1). Remove plastic washer (2). Take off filter cartridge (3). Insert new filter cartridge (3). (see wear parts list) Insert plastic washer (2). Screw on hexagon nut (1).
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Maintenance/Repair 9.6
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Circuit diagram for D 0.76 kW motor protection switch Version: M1: S1: Protective motor switch Rated voltage Frequency Rated power: Rated current: Max. pre-fuse: Supply cable:
50Hz Turbine D0,76kW (0040308) 345V-415V 50Hz 0,76kW 3,6A 16A 4x2,5² L1/L2/L3/PE
Version: M1: S1: Protective motor switch Rated voltage Frequency Rated power: Rated current: Max. pre-fuse: Supply cable:
60Hz Turbine D1,2kW (0040308) 380V-480V 60Hz 1,2kW 3,6A 16A 4x2,5² L1/L2/L3/PE
Maintenance/Repair 9.7
Circuit diagram to D1,5 kW motor protection switch Version: M1: S1: Protective motor switch Rated voltage Frequency Rated power: Rated current: Max. pre-fuse: Supply cable:
50Hz Turbine D1,5kW (0040016) 345V-415V 50Hz 1,5kW 4,3A 16A 4x2,5² L1/L2/L3/PE
Version: M1: S1: Protective motor switch Rated voltage Frequency Rated power: Rated current: Max. pre-fuse: Supply cable:
60Hz Turbine D2,05kW (0040016) 380V-480V 60Hz 3,05kW 4,4A 16A 4x2,5² L1/L2/L3/PE
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Maintenance/Repair 9.8
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Circuit diagram to D3 motor protection switch Version: M1: S1: Protective motor switch Rated voltage Frequency Rated power: Rated current: Max. pre-fuse: Supply cable:
50Hz Turbine D3,0kW (0040062) 345V-415V 50Hz 3,0kW 7,2A 16A 4x2,5² L1/L2/L3/PE
Version: M1: S1: Protective motor switch Rated voltage Frequency Rated power: Rated current: Max. pre-fuse: Supply cable:
60Hz Turbine D3,45kW (0040062) 380V-480V 60Hz 3,45kW 7,3A 16A 4x2,5² L1/L2/L3/PE
Maintenance/Repair 9.9
Circuit diagram to D4 motor protection switch Design: 50Hz M1: Turbine D4.0kW S1: Motor protection switch (0040062) Rated voltage 345V-415V Frequency 50Hz Rated output: 4.0kW Rated current: 9.0A Max. pre-fuse: 32A Supply: 4x2.5² L1/L2/L3/PE
Design: 60Hz M1: Turbine D4.6kW S1: Motor protection switch (0040062) Rated voltage 380V-480V Frequency 60Hz Rated output: 4.6kW Rated current: 9.0A Max. pre-fuse: 32A Supply: 4x2.5² L1/L2/L3/PE
9.10 Warnings on the suction device 9.11 Warning sign for devices in class "L" Attention: This device contains harmful dust. Emptying and maintenance procedures, including the disposal of dust collectors, may only be performed by expert personnel wearing the appropriate protective equipment. Do not operate without the complete filtration system
0431009 9.11.1 Warning sign for devices in class "M" Attention: This device contains harmful dust. Emptying and maintenance procedures, including the disposal of dust collectors, may only be performed by expert personnel wearing the appropriate protective equipment. Do not operate without the complete filtration system.
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Maintenance/Repair
0431002 9.11.2 Type sign
0431006 Serial number e.g.: Year of manufacture:
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200921125 2009
means: Consecutive number:
21125
Maintenance/Repair 9.11.3 Measurement of the A-weighted sound pressure level (in accordance with Machinery Directive 2006/42/EC) Sound pressure level measurement: On the completely mounted device, with 3 metre suction tube and suction nozzle, (free suction) In the case of twin-motor version, only when both suction turbines are switched on. Sound pressure level dB(A) measured at a distance of 1 m from the machine surface and 1.6m above the ground, with maximum volume flow. For measured values see Commissioning Data Sheet!
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Maintenance/Repair 9.12 Wear parts list Figure
Designation
Order number
Seal 30x6
0450018
Connection hose ø50 type "D"
0600198
Filter cartridge 0.7 m², cat. "M"; ø190 x 200, antistatic
0350280-01
Blow-out bag RA 50, ø 55 x 150 mm
0350273
9.13 Decommissioning, storage WARNING • • • • • • •
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Switch the device off and remove the mains plug from the mains socket. Roll up the connection cable. Empty the collecting tank, in accordance with the instructions in the chapter "Operation, Control". Cleaning of the device as specified in the chapter “Maintenance, Repair". When vacuuming up aggressive substances, rinse out the tank with clean water. Store the device in a dry place and out of reach of unauthorized personnel. "ATTENTION" - This product should be kept indoors only!
Disposal 10 Disposal WARNING • •
Note preceding chapter "Decommissioning, Storage"! The filter inserts must be disposed of separately in accordance with environmental standards, depending on the medium vacuumed up.
Dispose of the device in accordance with the valid legal regulations.
Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of along with normal domestic waste at the end of its service life. Please dispose of this device separately from other waste, in order to prevent damage to the environment or to human health through uncontrolled waste disposal. This product must not be disposed of along with other commercial waste.
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Spare Parts List 11 Spare Parts List
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Built-in extractor type RA 050 12 Built-in extractor type RA 050
12.1 Built-in extractor type RA 050 Item
Qty.
Unit
1 2 3 4 5 6 7
1 1 1 3 1 1 1
Piece Piece Piece Piece Piece Piece Metre
2200422 2441031 1490104 0050005 1250312 0350273 0600198
8
1
Piece
2040510 2040509 2040508
9
6
Piece
10
1
Piece
11 12 13 14 15 16
2 1 1 1 1 1
Piece Piece Piece Piece Piece Piece
Component number Version
0010124 0400225 0400219 0400153-01 0400156 2390095 0040350 1330113 0040035-02 2101051 0450086-04
A B F A
A B B A B
DESIGNATION Bottom total RA 50 mobile Lid total RA 50/51 without baffle plate Rotating pipe bend for RA 50 DN 51 Hose clamp ABA ø40-60 mm Switch console for RA 50 Blow-out bag RA 50, ø 55 x 150 mm Hose ø50, type "D" Housing + motor protection switch for 0,76 KW Housing + motor protection switch for 1.5 KW Housing + motor protection switch for 3 KW, 4KW Hexagon screw M8x20 DIN 933-8.8 zinc-plated Side channel condenser 0.76 kW, 400V/50Hz Side channel condenser 1.5 kW, 400V/50Hz Side channel condenser 3.0 kW, 400V/50Hz Side channel condenser 4.0 kW, 400V/50Hz Suction flange incl. seals and screws Cable screws Skintop St, M25x1.5, black Pressure limiter valve 1¼ " 220 mbar Cable orange 4x2.5 ² for RA 50 Collection container for RA 50 with plastic socket Sealing profile 14.5 x 6.5 mm, ring for ø517
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Built-in extractor type RA 050 12.2 Collection container type RA 50 (2101051)
12.3 Spare parts list collection container type RA 50 (2101051) Item
Qty.
Unit
1 2 3 4 5
1 1 1 1 1
Piece Piece Piece Piece Piece
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Component number Version 1101076 2391004 0450102-02 0701022 0120101
B
DESIGNATION Collection container for RA 50 with plastic socket Socket RA 50 plastic O-ring ø52x3 NBR adjusted to socket RA 50 Baffle plate RA 40/50 Cap nut 2", PP, black
Built-in extractor type RA 050 12.3.1 Pre-separator lid for collection container type RA 50 (2441031)
12.4 Spare parts list pre-separator lid for collection container type RA 50 (textile), RA 51 Item
Qty.
Unit
Component number Version
1 2
1 1
Piece Piece
1320190 1390101
3
1
Piece
0350280-01
4 5 6
1 2 2
Piece Piece Piece
0450018 0150106 0010213
C
7
4
Piece
0010401
A
8
8
Piece
0010715
A
9
1
Piece
0010406
10 11 12 13
1 4 1 1
Piece Piece Piece Piece
0010702 0010063 0010707 0450184
D C
A
DESIGNATION Lid for RA 50 ø555 mm Flange receptacle for filter cartridge Filter cartridge 0.7 m², cat. "M"; ø190 x 200, antistatic with bore ø9 Seal 30 x 6 T-handle for alternating current drive parts, black Rib screw M8x12 DIN 267 Safety nut M6, DIN985 zinc-plated, with polyamide insert U-washer DIN 125-1 - B 6.4 Retention nut M8, DIN985 zinc-plated, with polyamide insert U-washer ø8.4 DIN 125 B, zinc-plated Cylinder screw ISO 4762 - M6x20 Plastic U-washer ø8.4 / 24 DIN 9021 Rubber seal for 1390101, ø115/ø70
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Built-in extractor type RA 050 12.4.1 Chassis type RA 50 (2200422)
12.5 Table chassis type RA 50 (2200422) Item
Qty.
Unit
1
2
Piece
2 3 4 5
2 1 3 4
6 7
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Component number Version 2220023
B
Piece Piece Piece Piece
0450028 2220024 1200288 0090032 0010135
A B K
4
Piece
0010703
4
Piece
0010411
A
DESIGNATION Caster ø100 mm with stop, antistatic, black (optional for stationary) Rubber metal buffer type D;ø50mm, h=28mm Caster ø100 mm without stop Floor plate RA 50 for 1.5 / 3.0 / 4 kW Plastic slider f. pipe outer ø8 mm Hexagon screw M10x30 DIN 933-8.8, zinc-plated Mudguard washer, ø40 x 10.5 x 4 mm, zincplated Safety nut M10, DIN985 zinc-plated, with polyamide insert
Built-in extractor type RA 050 12.5.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z)
12.6 Spare Parts List Suction hose DN 40, all Types (2600484-Z) Item
Qty.
Unit
1 2
1 1
piece piece
3 4
3 5 1 1
meter meter piece piece
Component number Version 0490149 1600130 1600131 1600133 1600134 0600383 0600384 0600467 0600467 2050049 1490148
C
A
DESIGNATION Push-in connection bow 115° DN40 black Spare hose DN40 Type "A", 3m Spare hose DN40 Type "A", 5m Spare hose DN40 Type "B", 3m Spare hose DN40 Type "B", 5m Spare hose DN40 Type "D", 3m Spare hose DN40 Type "D", 5m Spare hose DN40 Type "F as", 3m Spare hose DN40 Type "F as", 5m Mounting set for hose connection DN40 ( DBP ) Handle 45° with hose connection piece DN 40, black
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Built-in extractor type RA 050 12.6.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)
12.7 Spare Parts List Suction hose DN 50, all Types (2600398-Z) Item
Qty.
Unit
1 2
1 1
piece piece
3 4
1 1
piece piece
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Component number Version 0490098 1600118 1600119 1600109 1600110 1600112 1600113 1600474 1600258 0600454 0600455 0600281 0600282 2050039 0490099
G
C
DESIGNATION Push-in connection bow 115° DN50 black Spare hose DN50 Type "A", 3m Spare hose DN50 Type "A", 5m Spare hose DN50 Type "C", 3m Spare hose DN50 Type "C", 5m Spare hose DN50 Type "D", 3m Spare hose DN50 Type "D", 5m Spare hose DN50 Type "E", 3m Spare hose DN50 Type "E", 5m Spare hose DN50 Type "F as", 3m Spare hose DN50 Type "F as", 5m Spare hose DN50 Type "G", 3m Spare hose DN50 Type "G", 5m Mounting set for hose connection DN50 ( DBP ) Handle 45° with hose connection piece DN 50, black
Built-in extractor type RA 050 12.7.1 Accessories List Image
Designation
sound enclosure
Connection size (order)
(2470177)
12.8 Component documentation
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Documentation for side-channel compressor 13 Documentation for side-channel compressor comprising the following pdf documents: BA-0001-DE Operating instructions for types 2BH11/12/13/14/15/16/18/19 13.1 EEC-Declaration of Conformity
EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Appendix II 1A The product described below: Designation: Type: Serial Number: Year of construction: produced by:
mounting suction RA 050D 0,76 / D 1,5 / D3 / D4 2012xxxxx 03.2013
Ringler Apparatebau GmbH Robert Bosch Straße 6-8 D 73550 Waldstetten
Person authorized for the compilation of technical documents
Tel: ++49(0)7171-94888-0 Fax: ++49(0)7171-94888-28 e-mail:
[email protected]
Georg Braungardt Dept.: Design/Construction Robert Bosch Straße 6-8 D 73550 Waldstetten
complies with the following EC directives: EC Directive (2006/42/EC) Low-Voltage Directive (2006/95/EG) EMC Directive (2004/108/EC) The following harmonized standards were applied: DIN EN ISO 13857 DIN EN 349 DIN EN 60204-1
Waldstetten, 18.03.2013
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Safety of machinery; Safety distances to prevent upper limbs coming into contact with danger points Safety of machinery; Minimum distances to avoid crushing of body parts. Safety of machinery; Electrical equipment of machines, part 1: General requirements
Dr. Graf (Managing Director)
Index 14 Index E
R
Electrical waste ..................................................... 9
Reference voltage .............................................. 14
N
V
Nominal voltage ..................................................14
Voltage range ..................................................... 14
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