Preview only show first 10 pages with watermark. For full document please download

Vpa300/500/700 Series 3-port Air Operated Valves

   EMBED


Share

Transcript

VP-A.qxd 08.12.8 10:44 AM Page C1 3 Port Solenoid Valve : ion t p m su n d ce u d e R co r e w po w 5 0.5 w 5 5 . 1 rcuit] i c g n i av ower s p h t i [W rd] [Standa ) .0 W l: 2 iona h DC ∗ Wit Series light vent (Con 왎 Built-in full-wave rectifier (AC) 쎲 Noise Power consumption is reduced by power saving circuit. Power consumption is decreased by approx. 1/3 by reducing the wattage required to hold the valve in an energized state. (Effective energizing time is over 40 ms at 24 VDC.) Refer to electrical power waveform as shown below. Electrical power waveform of energy saving type Applied voltage 24 V VP300 reduction Noize is considerably reduced by changing it to DC mode with a full-wave rectifier. 쎲 Reduced apparent power Conventional: 5.6 VA → 1.55 VA 왎 Longer life expectancy: 50 million cycles or more (Conventional: 20 million cycles) ∗ Based on SMC test conditions 왎 Built-in strainer in the pilot valve Unexpected troubles due to foreign matter can be prevented. 0V Note) Be sure to mount an air filter on the inlet side. Standard 1.55 W Rubber material: HNBR Ozone-resistant specification Energy saving 0.55 W ∗ The pilot valve poppet is made of FKM. With power saving circuit 0W 40 ms Strainer Air Operated Valve Series Series VP300/500/700 VPA300/500/700 RoHS compliant CAT.ES11-97A Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:44 AM Page F1 Series VP300/500/700 Model Selection by Operating Conditions q Solenoid Valve: Single Unit Series Sonic conductance C [dm3/(s·bar)] VP300 Type of actuation Port size Voltage Internal pilot N.C. Electrical entry Light/surge voltage suppressor Manual override Grommet (A) 2 4.2 Body ported VP500 1 3 (P) (R) N.O. L-type plug connector Non-locking push type (A) 2 1 3 (P) (R) 8.9 1/8 1/4 1/4 3/8 P. 1 M-type plug connector External pilot N.C./N.O. VP700 (A) 2 Solenoid valve 15.3 1 3 (P)(R) DC 3/8 1/2 12 VDC 24 VDC X 100 VAC DIN terminal 200 VAC VP300 Internal pilot N.C. 110 VAC (A) 2 3.8 1 3 (P) (R) 220 VAC 1/8 1/4 쐽 With surge voltage suppressor 쐽 With light/surge voltage suppressor 쐽 With surge voltage suppressor (Nonpolar) 쐽 With light/surge voltage suppressor (Non-polar) Push-turn locking slotted type AC 240 VAC 쐽 With light/surge voltage suppressor N.O. DIN (EN1753 01-803) terminal (A) 2 Base mounted VP500 1 3 (P) (R) 8.8 External pilot N.C. (A) 2 1/4 3/8 1 3 (P) (R) VP700 Push-turn locking lever type P. 8 Conduit terminal X N.O. (A) 2 15.0 3/8 1/2 1 3 (P) (R) X Features 1 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page F2 Series VP300/500/700 Model Selection by Operating Conditions w Solenoid Valve: Manifold Series Applicable stations Note) Manifold base model EXH port type VV3P3-41 Common EXH 3(R) port 1/4 VP300 1(P) port 1/4 2(A) port 1/4 1(P) port 1/4 2(A) port 1/4 VV3P3-42 2 to 20 stations Individual EXH 3(R) port 1/4 VV3P5-41 Base mounted Solenoid valve Common EXH 3(R) port 3/8 VP500 1(P) port 3/8 2(A) port 3/8 1(P) port 3/8 2(A) port 3/8 VV3P5-42 2 to 20 stations P. 15 Individual EXH 3(R) port 3/8 VV3P7-41 Common EXH 3(R) port 1/2 VP700 1(P) port 1/2 2(A) port 1/2 1(P) port 1/2 2(A) port 1/2 VV3P7-42 2 to 20 stations Individual EXH 3(R) port 1/2 Note) Supply pressure to 1(P) ports and exhaust air from 3(R) ports on both sides for 10 stations or more. Features 2 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page F3 Series VPA300/500/700 Model Selection by Operating Conditions e Air Operated Valve: Single Unit Series Sonic conductance C [dm3/(s·bar)] Type of actuation Port size Voltage Electrical entry Light/surge voltage suppressor Manual override VPA300 N.C. 4.2 (A) 2 12 1/8 1/4 1 3 (P) (R) VPA500 Body ported N.O. (A) 2 8.9 12 1 3 (P) (R) VPA700 P. 25 For vacuum N.C./N.O. (A) 2 15.3 Air operated valve 1/4 3/8 12 3/8 1/2 1 3 (P) (R) — VPA300 — — — N.C. (A) 2 12 1 3 (P) (R) 3.8 1/8 1/4 N.O. (A) 2 12 Base mounted VPA500 1 3 (P) (R) 8.8 For vacuum N.C. 1/4 3/8 P. 30 (A) 2 12 1 3 (P) (R) VPA700 15.0 N.O. (A) 2 3/8 1/2 12 1 3 (P) (R) Features 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page F4 Series VPA300/500/700 Model Selection by Operating Conditions r Air Operated Valve: Manifold Series EXH port type Applicable stations Note) Manifold base model VV3PA3-41 Common EXH 1(P) port 1/4 3(R) port 1/4 VPA300 2(A) port 1/4 2 to 20 stations VV3PA3-42 Individual EXH 3(R) port 1/4 1(P) port 1/4 2(A) port 1/4 VV3PA5-41 Base mounted Air operated valve Common EXH 1(P) port 3/8 3(R) port 3/8 2(A) port 3/8 VPA500 VV3PA5-42 2 to 20 stations P. 35 Individual EXH 3(R) port 3/8 1(P) port 3/8 2(A) port 3/8 VV3PA7-41 Common EXH 1(P) port 1/2 3(R) port 1/2 VPA700 2(A) port 1/2 VV3PA7-42 2 to 20 stations Individual EXH 3(R) port 1/2 1(P) port 1/2 2(A) port 1/2 Note) Supply pressure to 1(P) ports and exhaust air from 3(R) ports on both sides for 10 stations or more. Features 4 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 25 3 Port/Air Operated Valve Body Ported/Single Unit Series VPA300/500/700 How to Order VPA 3 4 2 Series VPA300 1 01 A Series 3 5 7 Bracket VPA300 VPA500 VPA700 Nil F Type of actuation Body option Nil V Without bracket With bracket A N.C. (Normally closed) B N.O. (Normally open) Standard For vacuum Thread type Series VPA500 Nil Rc G NPT NPTF F N T Port size Symbol Port size 1/8 1/4 3/8 1/2 01 02 03 04 Series VPA700 VPA300 VPA500 VPA700 Specifications Air Fluid N.C. or N.O. (Convertible) Standard 0.2 to 1.0 Type of actuation Operating pressure range (MPa) For vacuum –100 kPa to 0.2 0.2 to 1.0 (Equivalent to the operating pressure or more) Pilot pressure (MPa) Ambient and fluid temperature (°C) –10 to 50 (No freezing) Lubrication Not required Mounting orientation Unrestricted Impact/Vibration resistance (m/s2) Note) 300/50 Note) Impact resistance: No malfunction to axis and right angle directions of main valve, each one time when pilot signal ON and OFF. (Values at the initial period) Vibration resistance: No malfunction from test with 45 to 2000 Hz one sweep, to axis and right angle direction of main valve, each one time when pilot signal ON and OFF. (Values at the initial period) Flow Characteristics/Mass Model VPA342 VPA542 VPA742 Port size 1/8 1/4 1/4 3/8 3/8 1/2 C [dm3/(s·bar)] 3.5 4.2 7.9 8.9 11.9 15.1 1 ↔ 2 (P ↔ A) b 0.26 0.22 0.21 0.16 0.21 0.21 Cv 0.8 1.0 1.8 2.2 2.7 3.6 C [dm3/(s·bar)] 3.6 4.2 7.2 8.9 11.8 15.3 2 ↔ 3 (A ↔ R) b 0.26 0.23 0.27 0.20 0.20 0.22 Cv 0.9 1.0 1.8 2.1 2.7 3.7 Mass (g) Note) 118 114 237 229 501 484 Note) Values without brackets Caution Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for Common Precautions. • Refer to back page 8 for changing the type of actuation. 25 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 26 Air Operated Valve Body Ported/Single Unit Series VPA300/500/700 Construction Standard r w JIS symbol N.C. Standard t 12 N.O. (A) 2 y q u e q u e 2(A) (A) 2 12 12 1 3 (P) (R) 1 3 (P) (R) (A) 2 For vacuum 12 1 3 (P) (R) 1(P) 3(R) For vacuum r w y t 2(A) 12 1(P) Component Parts No. Description 3(R) Bracket Assembly Part No. Material Note 1 Body Aluminum die-casted White 2 Adapter plate Aluminum die-casted Gray 3 End plate Resin White 4 Piston Resin 5 Spool valve 6 Retainer 7 Spring Description Bracket (With 2 screws) Model Part no. VPA342 VP300-227-1A VPA542 VP500-227-1A VPA742 VP700-227-1A Aluminum/HNBR Resin Stainless steel 26 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 27 Series VPA300/500/700 Series VPA300/Body Ported/Dimensions A Standard/VPA342-1- 01 02쏔 B (-F) 1/8, 1/4 2(A) port 2 x ø3.2 (For mounting) 26.2 12 NC 21.5 1/8 12 (PA) port 3.4 2A 20.4 16 (1.6) 58.2 (9) 65.2 2 x ø3.2 (For mounting) (1/8) 12(PA) port (5.4) (Mounting groove for M5 thread) (45) (54.5) 35 31 25 15 (20.9) (Dista n 2.8 16.5 26.2 ce be tween ports) 1/8, 1/4 1(P), 3(R) port 4.5 (17.5) 36 (35) 12 3 NO 26.5 1P 3R M5 x 0.8 (Breathing hole) 20.4 16 53.7 A For vacuum/VPA342V-1- 01 02쏔 B (-F) 1/8, 1/4 2(A) port NC 21.5 26.2 2 x ø3.2 (For mounting) 3.4 2A 20.4 16 15 (20.9) (Dista n 35 2.8 25 36 26.2 ce be tween ports) 1/8, 1/4 1(P), 3(R) port 4.5 16.5 (17.5) (45) (54.5) 31 12 (35) (5.4) 2 x ø3.2 (For mounting) 1/8 12(PA) port (Mounting groove for M5 thread) (1.6) (9) 65.2 26.5 3 NO 1P 3R M5 x 0.8 (Breathing hole) 20.4 16 53.7 27 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 28 Air Operated Valve Body Ported/Single Unit Series VPA300/500/700 Series VPA500/Body Ported/Dimensions A Standard/VPA542-1- 02 03쏔 B (-F) 1/4, 3/8 2(A) port 2 x ø4.2 (For mounting) 41.1 12 NC 26 1/8 12(PA) port 3.5 2A 31 25.6 (1.6) 83 (9) 91 (1/8) 12(PA) port 2 x ø4.2 (For mounting) 45 4 40 31.5 46 12 22.5 (45) (5.4) (Mounting groove for M5 thread) (50) 23.5 39.6 (60) 1/4, 3/8 1(P), 3(R) port (31.5) ce betw een po (Distan rts) 30.7 32 NO M5 x 0.8 (Breathing hole) 7 3R 3 1P 25.6 76.8 1/4, 3/8 2(A) port 41.1 NC 2 x ø4.2 (For mounting) 26 A For vacuum/VPA542V-1- 02 03쏔 B (-F) 3.5 2A 31 25.6 (9) 91 1/8 12(PA) port 2 x ø4.2 (For mounting) 45 4 40 31.5 46 12 22.5 (45) (5.4) (Mounting groove for M5 thread) (1.6) (50) 23.5 39.6 (60) (31.5) ce betw een po (Distan rts) M5 x 0.8 (Breathing hole) 30.7 32 3R NO 3 1P 7 1/4, 3/8 1(P), 3(R) port 25.6 76.8 28 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 29 Series VPA300/500/700 Series VPA700/Body Ported/Dimensions A Standard/VPA742-1- 03 04쏔 B (-F) 3/8, 1/2 2(A) port 51.5 2 x ø5.2 (For mounting) 2A 41 31 107.1 (2) (9) 115.1 (1/8) 12(PA) port 2 x ø5.2 (For mounting) 9.4 (43) ce betw een po (Distan 3R 42 30.5 3 M5 x 0.8 (Breathing hole) 40 rts) 1P NO 3/8, 1/2 1(P), 3(R) port 9 (74) 51.5 63 38.5 64 31.5 31 (60) 56.5 12 (63) (6.4) (Mounting groove for M6 thread) 33 4.5 12 NC 1/8 12(PA) port 100.8 A For vacuum/VPA742V-1- 03 04쏔 B (-F) 3/8, 1/2 2(A) port 51.5 4.5 2A 41 (2) 31 (9) 115.1 1/8 12(PA) port 2 x ø5.2 (For mounting) M5 x 0.8 (Breathing hole) 9.4 (43) ce betw een po (Distan 3R 42 30.5 40 1P 9 rts) NO 3/8, 1/2 1(P), 3(R) port 51.5 3 (74) 63 38.5 64 31.5 31 (60) 56.5 12 (63) (6.4) (Mounting groove for M6 thread) 33 NC 2 x ø5.2 (For mounting) 100.8 29 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 30 3 Port/Air Operated Valve Base Mounted/Single Unit Series VPA300/500/700 How to Order VPA 3 4 4 1 01 A Series Series VPA300 3 5 7 Type of actuation VPA300 VPA500 VPA700 A N.C. (Normally closed) B N.O. (Normally open) Thread type Body option Nil Nil Standard For vacuum V Rc G NPT NPTF F N T Series VPA500 Port size (Sub-plate) Symbol Nil 01 02 03 04 Port size VPA300 VPA500 VPA700 Without sub-plate∗ 1/8 1/4 3/8 1/2 ∗ With a gasket and two mounting bolts Series VPA700 Specifications Air Fluid N.C. or N.O. (Convertible) Standard 0.2 to 1.0 Type of actuation Operating pressure range (MPa) For vacuum –100 kPa to 0.2 0.2 to 1.0 (Equivalent to the operating pressure or more) Pilot pressure (MPa) Ambient and fluid temperature (°C) –10 to 50 (No freezing) Lubrication Not required Mounting orientation Unrestricted Impact/Vibration resistance (m/s2) Note) 300/50 Note) Impact resistance: No malfunction to axis and right angle directions of main valve, each one time when pilot signal ON and OFF. (Values at the initial period) Vibration resistance: No malfunction from test with 45 to 2000 Hz one sweep, to axis and right angle direction of main valve, each one time when pilot signal ON and OFF. (Values at the initial period) Flow Characteristics/Mass Model VPA344 VPA544 VPA744 Port size 1/8 1/4 1/4 3/8 3/8 1/2 C [dm3/(s·bar)] 3.6 3.9 7.5 8.8 12.9 14.7 1 ↔ 2 (P ↔ A) b 0.22 0.22 0.16 0.07 0.10 0.05 Cv 0.8 0.9 1.7 2.0 2.9 3.3 C [dm3/(s·bar)] 3.5 3.8 7.3 8.8 13.3 15.0 2 ↔ 3 (A ↔ R) b 0.24 0.14 0.20 0.13 0.24 0.17 Cv 0.8 0.9 1.7 2.0 3.1 3.4 Mass (g) Note) 185 (118) 180 (118) 358 (233) 350 (233) 693 (476) 675 (476) Note) ( ): Values without sub-plate Caution Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for Common Precautions. • Refer to back page 8 for changing the type of actuation. 30 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 31 Series VPA300/500/700 Construction Standard r w y t q u e JIS symbol N.C. N.O. (A) 2 Standard For vacuum 12 (A) 2 12 1 3 (P) (R) 1 3 (P) (R) (A) 2 (A) 2 12 i 2(A) 12 1 3 (P) (R) 3(R) o 1 3 (P) (R) X 1(P) For vacuum r w y t q u e i 2(A) 3(R) o X Component Parts No. Material Note 1 Body Description Aluminum die-casted White 2 Adapter plate Aluminum die-casted Gray 3 End plate Resin White 4 Piston Resin 5 Spool valve 6 Retainer 7 Spring 1(P) Aluminum/HNBR Resin Stainless steel Replacement Parts No. Description How to Order Sub-plate Part no. VP344 VP544 VP744 Note 8 Gasket VP300-217-1 VP500-217-1 VP700-217-1 HNBR 9 Sub-plate VP300-202-쏔 VP500-202-쏔 VP700-202-쏔 Aluminum die-casted — Hexagon socket head bolt (1 pc.) VP300-224-1 (M3 x 36) VP500-224-1 (M4 x 46) VP700-224-1 (M5 x 66) For valve mounting Caution Tightening Torque of Mounting Screw M3: 0.8 N·m M4: 1.4 N·m M5: 2.9 N·m VP 3 00 202 1 Series 3 5 7 VPA344 VPA544 VPA744 Port size Symbol VPA344 1/8 1 1/4 2 Thread type Nil F N T VPA544 1/4 3/8 Rc G NPT NPTF VPA744 3/8 1/2 31 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 32 Air Operated Valve Base Mounted/Single Unit Series VPA300/500/700 Series VPA300/Base Mounted/Dimensions A Standard/VPA344-1- 01 02 쏔 B 1/8, 1/4 2(A) port 12 19.5 11.2 30 3R 12 NC 2A 12 NC 1/8, 1/4 3(R) port 43 1/8 12(PA) port 35 2 x ø4.2 (For mounting) NO 40.5 18.5 1P (1/8) 12(PA) port 12 6.7 58.2 18.5 12 X M5 x 0.8 (Breathing hole) 19.5 39 1/8, 1/4 1(P) port A For vacuum/VPA344V-1- 01 02쏔 B 24 59 60 65.2 1/8, 1/4 2(A) port 12 19.5 40.5 2A 3R NC 43 NO 12 NC 1/8, 1/4 3(R) port 11.2 30 35 2 x ø4.2 (For mounting) 18.5 1P 1/8 12(PA) port 12 6.7 18.5 M5 x 0.8 (Breathing hole) 1/8, 1/4 1(P) port 12 X 24 59 60 65.2 19.5 39 32 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 33 Series VPA300/500/700 A Standard/VPA544-1-02 03 쏔B 1/4, 3/8 2(A) port 13.5 Series VPA500/Base Mounted/Dimensions 28.5 51 47 1/4, 3/8 3(R) port 17.6 3R 12 NC 2A NC (1/8) 12(PA) port 52 NO 12 42 2 x ø5.2 (For mounting) 1/8 12(PA) port 23 1P 13.5 12.6 83 23 28.5 73.5 74.5 91 M5 x 0.8 (Breathing hole) 28.5 1/4, 3/8 2(A) port 13.5 57 1/4, 3/8 1(P) port A For vacuum/VPA544V-1-02 03 쏔 B 13.5 X 28.5 51 47 1/4, 3/8 3(R) port 17.6 NC 2A 3R 12 NC 1/8 12(PA) port 52 NO 42 2 x ø5.2 (For mounting) 23 1P 13.5 12.6 91 28.5 73.5 74.5 23 M5 x 0.8 (Breathing hole) 1/4, 3/8 1(P) port 28.5 13.5 X 57 33 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 34 Air Operated Valve Base Mounted/Single Unit Series VPA300/500/700 Series VPA700/Base Mounted/Dimensions 3/8, 1/2 2(A) port 40 16 A Standard/VPA744-1- 03 04 쏔 B 64 67 1/8 12(PA) port NO NC (1/8) 12(PA) port 3R 12 12 NC 2A 3/8, 1/2 3(R) port 18 66 2 x ø6.2 (For mounting) 53 24 1P 11.5 107.1 115.1 16 X 40 3/8, 1/2 1(P) port A For vacuum/VPA744V-1- 03 04쏔 B 32.5 M5 x 0.8 (Breathing hole) 16 95.5 96.5 24 80 3/8, 1/2 2(A) port 16 40 64 67 NO NC 1/8 12(PA) port 3R 12 NC 2A 3/8, 1/2 3(R) port 18 66 2 x ø6.2 (For mounting) 53 24 1P 11.5 115.1 16 X 3/8, 1/2 1(P) port 32.5 16 M5 x 0.8 (Breathing hole) 95.5 96.5 24 40 80 34 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 35 3 Port/Air Operated Valve Manifold Common Exhaust Type 41 / Individual Exhaust Type 42 Series VPA300/500/700 How to Order Manifold Type 41/Common exhaust VV3PA 3 41 04 1 02 Series 3 5 7 Thread type VPA300 VPA500 VPA700 Nil F N T Rc G NPT NPTF Port size Stations 02 2 stations ··· ··· Type 42/Individual exhaust Symbol 20 20 stations 02 03 04 Port size 1/4 3/8 1/2 Applicable series VPA300 VPA500 VPA700 VV3PA 3 42 04 3 02 Series 3 5 7 Thread type VPA300 VPA500 VPA700 Nil F N T Rc G NPT NPTF Port size Stations 02 2 stations ··· ··· 20 20 stations Symbol 02 03 04 Port size 1/4 3/8 1/2 Applicable series VPA300 VPA500 VPA700 Manifold Option Description Blanking plate assembly (With a gasket and two mounting bolts) Part no. VP300-25-1A VP500-25-1A VP700-25-1A Applicable manifold base model VV3PA3 VV3PA5 VV3PA7 35 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 36 Air Operated Valve Common Exhaust Type 41 /Individual Exhaust Type 42 Series VPA300/500/700 How to Order Valve (With a gasket and two mounting bolts) VPA 3 4 4 3 5 7 1 A Series Type of actuation VPA300 VPA500 VPA700 A N.C. (Normally closed) B N.O. (Normally open) Body option Nil V Standard For vacuum Manifold Specifications Piping specifications Series VPA300 VPA500 VPA700 Base model 1P (SUP) 3R (EXH) port type port type VV3PA3-41 Common VV3PA3-42 Individual VV3PA5-41 VV3PA5-42 Port size Applicable Applicable stations Note) valve Manifold base Mass: W [g] Stations: n 1/4 VPA344 2 to 20 stations W = 110n + 90 3/8 VPA544 2 to 20 stations W = 190n + 150 1/2 VPA744 2 to 20 stations W = 410n + 380 Common Common Individual VV3PA7-41 Common VV3PA7-42 Individual Note) Supply pressure to 1(P) ports and exhaust air from 3(R) ports on both sides for 10 stations or more. • Refer to back page 8 for changing the type of actuation. How to Order Manifold Assembly (Example) Ordering example (VV3PA3-41) VPA344-1-B VPA344-1-A VP300-25-1A Us ide Sta tio VV3PA3-41-051-02 ················· 1 set (Type 41, 5-station manifold base part no.) ∗ VP300-25-1A ······················· 1 set (Blanking plate assembly part no.) ∗ VPA344-1-A ························ 2 sets (N.C. type part no.) ∗ VPA344-1-B ························ 2 sets (N.O. type part no.) ns 3 2 The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the valve, etc. 1 Ds ide Port size: 1/4 • Indicate the valves to be attached below the manifold part number, in order starting from station 1 as shown in the drawing. 36 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 37 Series VPA300/500/700 Series VPA300/Dimensions Type 41/Common exhaust: VV3PA3-41- Stations 1-02 1/8 12(PA) port 24 1/4 1(P), 3(R) port (Pitch) P = 27.5 28 L2 L1 (Station n) 50 1P 27 3R 13.5 65.2 26.2 58.2 26.2 NO 12 65.2 12 72.5 2 x ø6.5 (For mounting) N.C. NC 58.2 N.O. M5 x 0.8 (Breathing hole) 7.5 (Station 1) 1/8 12(PA) port 1/4 2(A) port Station n 2 stations L1 83.5 68.5 L2 (Pitch) P = 27.5 73.5 54 2A 50.1 11 2A 37.5 12 28 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 111 96 138.5 123.5 166 151 193.5 178.5 221 206 248.5 233.5 276 261 303.5 288.5 331 316 358.5 343.5 386 371 413.5 398.5 441 426 468.5 453.5 496 481 523.5 508.5 551 536 578.5 563.5 Type 42/Individual exhaust: VV3PA3-42- Stations 3-02 1/4 3(R) port (Pitch) P = 27.5 18.5 28 3R 3R 12 1/8 12(PA) port 13.5 1P 1/4 1(P) port (Pitch) P = 27.5 28 L2 L1 (Station n) 50 24 65.2 26.2 58.2 26.2 NO 12 65.2 12 72.5 2 x ø6.5 (For mounting) N.C. NC 58.2 N.O. M5 x 0.8 (Breathing hole) 7.5 (Station 1) 1/8 12(PA) port 1/4 2(A) port Station n 2 stations L1 83.5 68.5 L2 (Pitch) P = 27.5 73.5 54 2A 50.1 11 2A 37.5 12 28 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 111 96 138.5 123.5 166 151 193.5 178.5 221 206 248.5 233.5 276 261 303.5 288.5 331 316 358.5 343.5 386 371 413.5 398.5 441 426 468.5 453.5 496 481 523.5 508.5 551 536 578.5 563.5 37 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 38 Air Operated Valve Common Exhaust Type 41 /Individual Exhaust Type 42 Series VPA300/500/700 Series VPA500/Dimensions Type 41/Common exhaust: VV3PA5-41- Stations 1-03 30 20.5 60 33 1P 91 3R 41.1 41.1 83 83 12 NO 1/8 12(PA) port 3/8 1(P), 3(R) port (Pitch) P = 33 31 L2 L1 M5 x 0.8 (Breathing hole) 7.5 (Station n) (Station 1) 1/8 12(PA) port 3/8 2(A) port (Pitch) P = 33 93.5 70 2A 61.3 2A 13.5 12 47.5 91 12 Station n 2 stations L1 95 80 L2 92.5 2 x ø7.2 (For mounting) N.C. NC N.O. 31 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 128 113 161 146 194 179 227 212 260 245 293 278 326 311 359 344 392 377 425 410 458 443 491 476 524 509 557 542 590 575 623 608 656 641 689 674 Type 42/Individual exhaust: VV3PA5-42- Stations 3-03 (Pitch) P = 33 31 28.5 3/8 3(R) port 3R 3R 12 60 1P 91 83 16.5 41.1 41.1 3/8 1(P) port (Pitch) P = 33 31 L2 L1 (Station n) M5 x 0.8 (Breathing hole) 7.5 (Station 1) 1/8 12(PA) port (Pitch) P = 33 93.5 70 2A 61.3 2A 13.5 12 47.5 91 83 12 NO 1/8 12(PA) port Station n 2 stations L1 95 80 L2 30 NC 12 3/8 2(A) port 92.5 2 x ø7.2 (For mounting) N.O. N.C. 31 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 128 113 161 146 194 179 227 212 260 245 293 278 326 311 359 344 392 377 425 410 458 443 491 476 524 509 557 542 590 575 623 608 656 641 689 674 38 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 10.1.14 2:21 PM Page 1 Series VPA300/500/700 Series VPA700/Dimensions Type 41/Common exhaust: VV3PA7-41- Stations 1-04 NO 40 24 12 1/8 12(PA) port (Pitch) P = 41 1/2 1(P), 3(R) port 37 L2 L1 M5 x 0.8 (Breathing hole) 8 (Station n) 48 86 3R 1P 115.1 51.5 107.1 107.1 51.5 NC (Station 1) 1/8 12(PA) port 63 2A 127 19 2A 94.5 12 78.2 115.1 12 127 2 x ø8.5 (For mounting) N.O. N.C. 1/2 2(A) port Station n 2 stations L1 115 99 L2 (Pitch) P = 41 37 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 156 140 197 181 238 222 279 263 320 304 361 345 402 386 443 427 484 468 525 509 566 550 607 591 648 632 689 673 730 714 771 755 812 796 853 837 Type 42/Individual exhaust: VV3PA7-42- Stations 3-04 (Pitch) P = 41 37 34 1/2 3(R) port 3R 3R 12 2 x ø8.5 (For mounting) NO 127 40 12 1/8 12(PA) port 86 1/2 1(P) port (Pitch) P = 41 37 L2 L1 M5 x 0.8 (Breathing hole) 8 (Station n) 24 1P 115.1 51.5 107.1 107.1 51.5 12 NC (Station 1) 1/8 12(PA) port 63 2A 127 19 2A 94.5 12 78.2 115.1 N.O. N.C. 1/2 2(A) port Station n 2 stations L1 115 99 L2 (Pitch) P = 41 37 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 156 140 197 181 238 222 279 263 320 304 361 345 402 386 443 427 484 468 525 509 566 550 607 591 648 632 689 673 730 714 771 755 812 796 853 837 39 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page 40 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U1 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC), Japan Industrial Standards (JIS)∗1) and other safety regulations∗2). ∗ 1) ISO 4414: Pneumatic fluid power – General rules relating to systems. ISO 4413: Hydraulic fluid power – General rules relating to systems. IEC 60204-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -Safety. JIS B 8370: General rules for pneumatic equipment. JIS B 8361: General rules for hydraulic equipment. JIS B 9960-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements) JIS B 8433-1993: Manipulating industrial robots - Safety. etc. ∗ 2) Labor Safety and Sanitation Law, etc. Caution: Operator error could result in injury or equipment damage. Warning: Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possibility of serious injury or loss of life. Warning 1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment. 2. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced. 3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed. 1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed. 2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction. 4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions. 1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight. 2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog. 3. An application which could have negative effects on people, property, or animals requiring special safety analysis. 4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation. Back page 1 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U2 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch. Limited Warranty and Disclaimer/Compliance Requirements The product used is subject to the following “Limited Warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product. Limited Warranty and Disclaimer 1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.∗3) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch. 2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. 3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products. ∗ 3) Vacuum pads are excluded from this 1 year warranty. A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty. Compliance Requirements When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and Industry (Foreign Exchange and Foreign Trade Control Law). Back page 2 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U3 Series VP Specific Product Precautions 1 Be sure to read before handling. Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions. Manual Override Warning How to Use L/M-Type Plug Connector Caution Without an electric signal for the solenoid valve the manual override is used for switching the main valve. Connected actuator is started by manual operation. Use the manual override after confirming that there is no danger. 쐽 Non-locking push type 1. Attaching and detaching connectors • To attach a connector, hold the lever and connector unit between your fingers and insert straight onto the pins of the solenoid valve so that the lever’s pawl is pushed into the groove and locks. • To detach a connector, remove the pawl from the groove by pushing the lever downward with your thumb, and pull the connector straight out. Push down on the manual override button with a small screwdriver until it stops. Release the screwdriver and the manual override will return. Cover Groove Pin Cover Lever DC polarity indication Groove Pin Connector 쐽 Push-turn locking slotted type Socket Lead wire Locked condition Lever 2. Crimping lead wires and sockets Not necessary if ordering the lead wire pre-connected model. Strip 3.2 to 3.7 mm at the end of the lead wires, insert the ends of the core wires evenly into the sockets, and then crimp with a crimping tool. When this is done, take care that the coverings of the lead wires do not enter the core wire crimping area. (Please contact SMC for details on the crimping tool.) Push the manual override button with a small flat head screwdriver until it stops. Turn it in the clockwise direction at 90° to lock the manual. Turn it counterclockwise to release it. Core wire Crimping area crimping area Socket Core wire (Part no.: DXT170-71-1) Lead wire Insulation Hook 쐽 Push-turn locking lever type Locked condition After pushing down, turn in the direction of the arrow. If it is not turned, it can be operated the same way as the non-locking type. Caution When locking the manual override with the push-turn locking type (D or E type), be sure to push it down before turning. Turning without first pushing it down can cause damage to the manual override and other trouble such as air leakage, etc. Do not apply excessive torque when turning the locking type manual override. (0.1 N·m) 0.2 to 0.33 mm2 Max. cover diameter: ø1.9 mm 3. Attaching and detaching sockets with lead wire • Attaching Insert the sockets into the square holes of the connector ( , indication), and continue to push the sockets all the way in until they lock by hooking into the seats in the connector. (When they are pushed in, their hooks open and they are locked automatically.) Then, confirm that they are locked by pulling lightly on the lead wires. • Detaching To detach a socket from a connector, pull out the lead wire while pressing the socket’s hook with a stick having a thin tip (approx. 1 mm). If the socket will be used again, first spread the hook outward. Socket Hook Connector Lead wire Insert a socket into square hole Not in use Back page 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U4 Series VP Specific Product Precautions 2 Be sure to read before handling. Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions. Plug Connector Lead Wire Length How to Use DIN Terminal The DIN terminal type with an IP65 enclosure is protected against dust and water, however, it must not be used in water. Caution Plug connector lead wires have a standard length of 300 mm, however, the following lengths are also available. How to Order Connector Assembly DC : V200-30-4A- 100 VAC : V200-30-1A- 200 VAC : V200-30-2A- AC other voltages: V200-30-3AWithout lead wire : V200-30-A (With connector and 2 pcs. of socket) Lead wire length Nil 6 10 15 20 25 30 50 300 mm 600 mm 1000 mm Caution Connection 1) Loosen the set screw and pull the connector out of the solenoid valve terminal block. 2) After removing the set screw, insert a flat head screwdriver, etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing. 3) Loosen the terminal screws on the terminal block, insert the core of the lead wire into the terminal, and attach securely with the terminal screws. In addition, when using the DC mode type with a surge voltage suppressor (polar: S and Z types), connect wires corresponding to the polarity (+ or –) that is printed on the terminal block. 4) Tighten the ground nut to secure the wire. In the case of connecting wires, select cabtire cords carefully because if those out of the specified range (ø4.5 to ø7) are used, it will not be able to satisfy IP65 (enclosure). Tighten the ground nut and set screw within the specified range of torque. Changing the entry direction 3000 mm After separating terminal block and housing, the cord entry direction can be changed by attaching the housing in the opposite direction. ∗ Make sure not to damage elements, etc., with the lead wires of the cord. 5000 mm Precautions 1500 mm 2000 mm 2500 mm How to Order Plug in and pull out the connector vertically without tilting to one side. Include the connector assembly part number together with the part number for the plug connector’s solenoid valve without connector. Applicable cable (Example) 2000 mm lead wire length DC AC VP342-5LO1-01A VP342-1LO1-01A V200-30-4A-20 V200-30-1A-20 Cable O.D.: ø4.5 to ø7 (Reference) 0.5 mm2 to 1.5 mm2, 2-core or 3-core, equivalent to JIS C 3306 Applicable crimped terminal O terminal: R1.25-4M that is specified in JIS C 2805 Y terminal: 1.25-3L, which is released by JST Mfg. Co., Ltd. Stick terminal: Size 1.5 or shorter Ground nut Tightening torque 2.5 to 3.75 N·m Set screw Tightening torque 0.5 to 0.6 N·m Washer Housing Grommet (Rubber) Terminal block (Location for light mounting) (Voltage symbol) – + Terminal screw 3 locations Tightening torque 0.4 to 0.5 N·m (Polarity indication) Back page 4 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U5 Series VP Specific Product Precautions 3 Be sure to read before handling. Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions. DIN (EN175301-803) Terminal How to Use Conduit Terminal Y type DIN terminal corresponds to the DIN connector with terminal pitch 10 mm, which complies with EN175301-803B. Since the terminal pitch is different from the D type DIN connector, these two types are not interchangeable. 10 11 8.5 D type 5.5 Y type Connection 1) Loosen the set screw and remove the terminal block cover from the terminal block. 2) Loosen the terminal screws on the terminal block, insert the core of the lead wire or crimped terminal into the terminal, and attach securely with the terminal screws. In addition, when using the DC mode type with a surge voltage suppressor (polar: S (+) (–) and Z types), connect wires to terminal 1 and 2 corresponding to the polarity (+ or –) as shown on the right figure. 3) Secure the cord by fastening the ground nut. In the case of connecting wires, select cabtire cords carefully because if those out of the specified range (ø4.5 to ø7) are used, it will not be able to satisfy IP65 (enclosure). Tighten the ground nut and set screw within the specified range of torque. How to Order DIN Connector Caution 쎲 Without indicator light DC, AC, Other voltages: V200- Caution Set screw Tightening torque 0.5 to 0.6 N·m -1 쎲 With indicator light DC Polar type (쏔Z) Grommet (Rubber) : V200- -3- Non-polar type (쏔U) : V200- -5- Ground nut Tightening torque 2.5 to 3.75 N·m Washer Rated voltage : V200- Connector specification 61 63 D type Y type LED R Rated voltage 01 100/110 VAC [115 VAC] 02 200/220 VAC [230 VAC] 07 240 VAC AC (쏔Z) circuit NL LED: Light emitting diode, R: Resistor Terminal screw -7- Circuit with indicator light (Built-in connector) DC (쏔U) circuit Ground terminal screw Tightening torque 0.5 to 0.6 N·m (2 locations) Tightening torque 0.5 to 0.6 N·m 05 24 VDC 06 12 VDC AC (쏔Z) Terminal block cover Applicable cable Cable O.D.: ø4.5 to ø7 (Reference) 0.5 mm2 to 1.5 mm2, 2-core or 3-core, equivalent to JIS C 3306 Applicable crimped terminal O terminal: Equivalent to R1.25-3 that is specified in JIS C 2805 Y terminal: Equivalent to 1.25-3, which is released by JST Mfg. Co., Ltd. ∗ Use O terminal when a ground terminal is used. R NL: Neon bulb R: Resistor DC (쏔Z) circuit + LED – R D LED: Light emitting diode D: Protective diode R: Resistor Back page 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U6 Series VP Specific Product Precautions 4 Be sure to read before handling. Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions. Leakage Voltage Light/Surge Voltage Suppressor Caution Caution Especially when a resistor and a switching element are used in parallel or C-R device (surge voltage suppressor) is used for the protection of the switching device, note that leakage voltage will be increased by passing leakage voltage through the resistor and C-R device. Therefore, suppressor residual leakage voltage should be as follows. 쐽 Polar type With surge voltage suppressor (쏔S) Red (+) Switching element C Black (–) R Leakage current Coil Diode OFF Power Polarity protection diode Leakage voltage Valve 쎲 Grommet or L/M-type plug connector With light/surge voltage suppressor (쏔Z) Polarity protection diode Diode DC coil 3% or less of the rated voltage Red (+) Coil LED AC coil 8% or less of the rated voltage Black (–) 쎲 DIN or Conduit terminal With light/surge voltage suppressor (쏔Z) Continuous Duty (+) Caution 쎲 If a valve is energized continuously for long periods of time, the rise in temperature due to heat-up of the coil assembly may cause a decline in solenoid valve performance, reduce service life, or have adverse effects on peripheral equipment. If the valve is energized continuously for a long time, or the total energizing time per day becomes longer than the nonenergizing time, use a valve with power saving circuit. Also, it is possible to reduce the energizing time by using a N.O. (normally open) valve. 쎲 When the valve is mounted onto a control panel, take measures against radiation in order to keep the valve temperature within the specified range. Polarity protection diode Diode LED Coil (–) For DIN type, installed in the connector 쐽 Non-polar type With surge voltage suppressor (쏔R) (–) (+) Coil Varistor (+) (–) 쎲 Grommet or L/M-type plug connector With light/surge voltage suppressor (쏔U) (–) (+) LED Coil Varistor (+) (–) 쎲 DIN or Conduit terminal With light/surge voltage suppressor (쏔U) (–) (+) Varistor LED Coil (+) (–) For DIN type, installed in the connector • Please connect correctly the lead wires to + (positive) and – (negative) indications on the connector. (For non-polar type, the lead wires can be connected to either one.) • When the valve with mis-wiring protection diode is used, the voltage will drop by approx. 1 V. Therefore, pay attention to the allowable voltage fluctuation (For details, refer to the solenoid specification of each type of valve). • Solenoids, whose lead wires have been pre-wired: + (positive) side red and – (negative) side black. Back page 6 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U7 Series VP Specific Product Precautions 5 Be sure to read before handling. Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions. Light/Surge Voltage Suppressor 쐽 With power saving circuit Power consumption is decreased by approx. 1/3 by reducing the wattage required to hold the valve in an energized state. (Effective energizing time is over 40 ms at 24 VDC.) Refer to the electrical power waveform as shown below. Caution Residual voltage of the surge voltage suppressor Note) if a varistor or diode surge voltage suppressor is used, there is some residual voltage to the protection element and rated voltage. Therefore, refer to the table below and pay attention to the surge voltage protection on the controller side. Also, since the response time does change, refer to the specifications on page 2 and 9. Residual Voltage Applied voltage 24 V DC Surge voltage suppressor 24 S, Z R, U 0V AC 12 Approx. 1 V Approx. 47 V Approx. 32 V Approx. 1 V — Countermeasure for Surge Voltage Intrusion Standard 1.55 W Caution With power saving circuit 0.55 W 0W 40 ms • Since the voltage will drop by approx. 0.5 V due to the transistor, pay attention to the allowable voltage fluctuation. (For details, refer to the solenoid specifications of each type of valve.) With non-polar type solenoid valves, at times of sudden interruption of the loading power supply, such as emergency shutdown, surge voltage intrusion may be generated from loading equipment with a large capacity (power consumption), and the solenoid valve in a deenergized state may switch over (see Figure 1). When installing a breaker circuit for the loading power supply, consider using a solenoid valve with polarity (with polarity protection diode), or install a surge absorption diode between the loading equipment COM line and the output equipment COM line (see Figure 2). Output circuit Surge voltage 24 V 0V Polarity protection diode sol.1: Energized Diode –60 V LED PWM circuit Black (–) Coil Internal circuit R Red (+) Surge voltage 0V R sol.2: DeV energized Surge –60 voltage 24 V 0V R Large capacity load: Energized –60 V Relay Power supply circuit breaker There is no S option, since a rectifier prevents surge voltage generation. 24 VDC Figure 1. Surge intrusion circuit example (NPN outlet example) (24 VDC) 쎲 Grommet or L/M-type plug connector With light/surge voltage suppressor (쏔Z) Output circuit Surge voltage (~) LED Coil R Internal circuit Varistor (~) 쎲 DIN or Conduit terminal With light/surge voltage suppressor (쏔Z) Surge voltage 0V R R (~) Neon bulb sol.2: De–2 V or less energized Surge voltage Coil 24 V 0V –2 V or less Large capacity load: Energized Diode Varistor 24 V 0V –2 V or less sol.1: Energized – (Anode) Countermeasure parts + (Cathode) Relay Power supply circuit breaker (~) For DIN type, installed in the connector 24 VDC Figure 2. Surge intrusion circuit example (NPN outlet example) (24 VDC) Back page 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U8 Series VP Specific Product Precautions 6 Be sure to read before handling. Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions. Type of Actuation Changing One-touch Fittings Warning Caution When changing the actuation or restarting the valve after the change, make sure that safety is fully assured and pay great attention. Example: Changing from N.C. to N.O. 1) Base mounted When fittings are used, they may interfere with one another depending on their types and sizes. Therefore, the dimensions of the fittings to be used should first be confirmed in their respective catalogs. Fittings whose compliance with the VP series is already confirmed are stated below. If the fitting within the applicable range is selected, there will not be any interference. Applicable Fittings: Series KQ2H, KQ2S N.C. Series VP(A)300 VP(A)500 N.O. 1. Remove the body from the sub-plate and reset the “ 왔” mark on the body corresponding to the “N.O.” mark on the sub-plate as shown in the figure above. 2. Remove the end plate from the body and rotate the end plate by 180° so that the “N.O.” mark on the end plate is at the top of the valve. ∗ It is not necessary to change the piping when this is done. 2) Body ported VP(A)700 Piping port Port size Applicable tubing O.D. ø3.2 ø4 ø6 ø8 ø10 ø12 ø16 1P, 2A, 3R 1/8, 1/4 X M5 1P, 2A, 3R 1/4, 3/8 X 1/8 1P, 2A, 3R 3/8, 1/2 X 1/8 VV3P(A)3 1P, 2A, 3R Manifold base X 1/4 VV3P(A)5 1P, 2A, 3R Manifold base X 3/8 VV3P(A)7 1P, 2A, 3R Manifold base X 1/2 M5 M5 1/8 N.C. N.O. 쎲 Remove the end plate from the body and rotate the end plate by 180° to correspond the “N.O.” mark on the end plate to the top of the valve. ∗ Piping should be arranged as follows. Type of actuation N.C. N.O. Port 1P 2A 3R Inlet side Outlet side Exhaust side Exhaust side Outlet side Inlet side Back page 8 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page U9 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page C3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com VP-A.qxd 08.12.8 10:45 AM Page C4 SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK EUROPE AUSTRIA SMC Pneumatik GmbH (Austria) BELGIUM SMC Pneumatics N.V./S.A. BULGARIA SMC Industrial Automation Bulgaria Eood CROATIA SMC Industrijska Automatika d.o.o. CZECH REPUBLIC SMC Industrial Automation CZ s.r.o. DENMARK SMC Pneumatik A/S ESTONIA SMC Pneumatics Estonia OÜ FINLAND SMC Pneumatics Finland Oy FRANCE SMC Pneumatique SA GERMANY SMC Pneumatik GmbH GREECE SMC Hellas E.P.E. HUNGARY SMC Hungary Ipari Automatizálási Kft. IRELAND SMC Pneumatics (Ireland) Ltd. ITALY SMC Italia S.p.A. LATVIA SMC Pnuematics Latvia SIA LITHUANIA UAB “SMC Pneumatics” NETHERLANDS SMC Pneumatics B.V. NORWAY SMC Pneumatics Norway AS POLAND SMC Industrial Automation Polska Sp.z.o.o. ROMANIA SMC Romania S.r.l. RUSSIA SMC Pneumatik LLC SLOVAKIA SMC Priemyselná Automatizácia Spol s.r.o. SLOVENIA SMC Industrijska Avtomatika d.o.o. SPAIN/PORTUGAL SMC España S.A. SWEDEN SMC Pneumatics Sweden AB SWITZERLAND SMC Pneumatik AG U.K. SMC Pneumatics (U.K.) Ltd. ASIA CHINA SMC (China) Co., Ltd. HONG KONG SMC Pneumatics (Hong Kong) Ltd. INDIA SMC Pneumatics (India) Pvt. Ltd. MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd. PHILIPPINES Shoketsu SMC Corporation SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. SOUTH KOREA SMC Pneumatics Korea Co., Ltd. TAIWAN SMC Pneumatics (Taiwan) Co., Ltd. THAILAND SMC (Thailand) Ltd. NORTH AMERICA CANADA SMC Pneumatics (Canada) Ltd. MEXICO SMC Corporation (Mexico), S.A. de C.V. U.S.A. SMC Corporation of America SOUTH AMERICA ARGENTINA SMC Argentina S.A. BOLIVIA SMC Pneumatics Bolivia S.r.l. BRAZIL SMC Pneumáticos do Brasil Ltda CHILE SMC Pneumatics (Chile) S.A. VENEZUELA SMC Neumatica Venezuela S.A. OCEANIA AUSTRALIA SMC Pneumatics (Australia) Pty. Ltd. NEW ZEALAND SMC Pneumatics (N.Z.) Ltd. Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using. Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 Fax: 03-5298-5362 URL http://www.smcworld.com © 2008 SMC Corporation All Rights Reserved Specifications are subject to change without prior notice D-DN 1st printing MZ printing MZ 16400DN Printed in Japan. and any obligation on the part of the manufacturer. This catalog is printed on recycled paper with concern for the global environment. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com