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Vulcan - Interplast

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HYDRONIC 41 - 81 ® VULCAN AIR TO WATER HEAT PUMP FOR OUTDOOR INSTALLATION WBAN 41 - 81 (R-407C) Size Heating [kW] *Due to its high efficiency, "Vulcan'" may be eligible for heat pump subsidies in Your Country. Please contact Your tax office or utility. 41 14,9 61 19,3 81 26,3 REPLACE: BT05I016GB-09 Operation only in heating Operation up to -18°C Reduced energy consumption Water production from 60°C to -10°C external air EFFICIENCY thanks to its special construction, the WBAN series ensures high energy efficiency also in extreme working conditions; SELF-ADAPTING the evolved electronics implemented adapt the operating parameters of the chiller to the load conditions of the system it is installed in, optimising consumption, noise and the working life of the components; EASE OF INSTALLATION each unit is supplied as standard with a complete hydronic assembly and is completely tested in the factory; installation is consequently quick and easy. CERTIFIED QUALITY SYSTEM UNI EN ISO 9001:2008 According to the UNI EN 14511:2008 BT05I016GB-10 The heating of the future respects the environment. The VULCAN heat pump series represent an important stage in the development of this type of unit. They feature the most up-to-date advances in technology, standing out for: HYDRONIC 41 - 81 PERFECT FOR RESIDENTIAL EUROVENT ENERGY EFFICIENCY CLASSIFICATON CLASS A IN HEATING MODE PERFECT FOR HEATING AND UNDERFLOOR HEATING Thanks to its characteristics the unit can be used both in traditional systems with TERMINAL UNITS and in systems with EMBEDDED UNDERFLOOR PIPING with higher efficiency than traditional units. EUROVENT ENERGY EFFICIENCY CLASSES WATER: 30/35°C AIR 7°C D.B. / 6°C W.B. TOP NOISELESSNESS FOR A SUPERIOR COMFORT Noise is one of the most critical factors of this type of unit. The application of special regulation logic enables to adapt the fan operating speed to the system load and to the external air temperature. In this way you can optimize the energy efficiency and guarantee the lowest possible noise level, especially during evening and night hours, when the air temperature is lower and sensitivity to noise is greater. WATER FILTER - SUPPLIED AS STANDARD (external installation) Steel mesh mechanical filter positioned at the exchanger inlet. Suitable for filtering water and trapping the impurities present in the water circuit. ICE PROTECTION SYSTEM A special measure in the refrigerating circuit prevents ice from forming in the base of the air exchanger. BT05I016GB-10 STANDARD-SUPPLIED USER KEYPAD The remote keyboard allows unit start and stop, Summer/Winter setting, 2 selections of ambient temperature, one of "COMFORT" temperature where the set point is visualized only on board, an other of "ECO" temperature that decreases in winter mode and increases in summer mode the set point and the hidric /cooling/electric circuit alarm signal. The connection is done with a shielded cable 3 x 0.34mm2 max 100m which is connected with the unit. Thanks to its pleasant aspect it can be installed in ambient. 2 Electric - refrigerating - water alarm signals Check comfort-economic-test control SUMMER-WINTER-OFF signals SUMMER-WINTER-OFF control HYDRONIC 41 - 81 STANDARD UNIT SPECIFICATIONS COMPRESSOR Hermetic orbiting scroll compressor complete with motor over-temperature and over-current devices and protection against excessive gas discharge temperature. Fitted on rubber antivibration mounts and complete with oil charge. A oil heater is automatically switched on at the compressor shut-down to prevent oil dilution by the refrigerant. STRUCTURE Structure made from "aluzink" plate, providing excellent mechanical characteristics and extensive corrosion strength PANELLING External panels in prepainted aluminium especially indicated in outdoor installation due to its superior resistance to corrosion avoiding periodic painting. Side panels are easily removable and allow complete access to unit components. Internal sound proof lining reduces sound pressure levels. INTERNAL EXCHANGER Direct expansion heat exchanger, braze-welded AISI 316 stainless steel plates with large exchange surface and complete with external heat and anti-condensate insulation. The exchanger comes complete with: - antifreeze heater to protect the water side exchanger, preventing the formation of frost if the water temperature falls below a set value. EXTERNAL EXCHANGER Heat exchange coil with aluminium fins and copper tubes in staggered rows. The coils are complete with integral subcooling circuit which assures the correct refrigerant feeding of the expansion valve. Available in different options as per optional list. The unit is fitted as standard with coil protection grills. FAN Propeller fans with aluminium pressure die-cast blades, directly driven by single-phase external rotor electric motor complying with VDE 0530/12.84, complete with thermal protection, IP 54 class according to DIN 40 050 norm. The impellers are housed in aerodynamically shaped nozzles to increase the efficiency and minimize the sound level, and protected by fan guards. REFRIGERANT CIRCUIT The circuit is complete with: - filter dryer - expansion device - high pressure switch - low pressure switch - liquid receiver - 4-way reverse cycle valve - Ice Protection System: system to prevent ice on the bottom of air coil - compressor circuit breaker only on unit 400/3/50 - compressor control contactor - main door lock isolator switch - In sizes 41 230/1/50, the soft starter is included standard. The control section includes: - microprocessor control - variable fan speed control for operation at low ambient temperatures - automatic defrost control - set point compensation with outside temperature probe - set point compensation with 4-20 mA signal - high refrigerant gas pressure pre-alarm function that in many cases prevents the unit from being shut-down - compressor overload protection and timer - relay for remote cumulative fault signal - management of electrical heating elements - double temperature management - domestic water valve control - electronic for Elfo Control system (optional) REMOTE KEYPAD FOR USER remotable control keypad, including: - SLEEP button for optimised night-time operation - ON/OFF and alarm reset buttons - signal led electric circuit alarm - signal led refrigerant circuit alarm - hydraulic circuit alarm signal led The remote keypad connection for user to the unit is set using a 3 x 0.34 mm2 screened cable. Maximum distance 100m. HYDRAULIC CIRCUIT - stainless steel mesh mechanical filter. - centrifugal pump - diaphragm expansion vessel - water side safety valve - water fill assembly with pressure gauge - drain valve - differential pressure switch, water side ACCESSORIES SYSTEM ACCESSORIES - 00 litres hydraulic breaker - hose kit for connection to chiller/heat pump. With connections of 1" - hose kit for connection to chiller/heat pump. With connections of 1 1/4" - radiant panels management kit with 1" connections - Kit for management of radiant panels with connections of 1 1/4" - 500 litres domestic hot water kit - boiler control kit - electronic wall-mounting room thermostat ACCESSORIES SEPARATELY PROVIDED: - rubber antivibration mounts - domestic hot water kit control - serial communication module to supervisor (MODBUS) - phase monitor - local control portable keypad with cable 1,5 metres TRAY Thermoformed ABS condensate collection tray fitted with drain pipe. ELECTRICAL PANEL The Power Section includes: - compressor and fan fuses only on unit 230/1/50 W BAN 41 (1) (2) (3) (4) (5) (6) 400TN CCS - HYGU - - 41 400 TN C C S (Stand ard) - (Stand ard) HY G U (St andard ) 61 230M CCCA E H2 4 6 - 81 - (St and ard ) 3WV BT05I016GB-10 CONFIGURATION CODE - (St andard ) SF ST R 4 N CCCA1 CCCC (1) VOLTAGE (4) AUXILIARY ELECTRIC HEATING ELEMENTS Supply voltage 400/3/50+N(400TN) 400TN = 400/3/50+N Supply voltage 230/1/50(230M) only size 41 Integration heating elements: not required (-) standard Modular integration electric heater 2-4 and 6kW (EH246) (2) ENERGY EFFICIENCY (5) HYDRONIC GROUP UTILITY SIDE Hydronic group utility side (HYGU) standard Hydronic group utility side: not required (-) High Energy efficiency (6) 3-WAY VALVE (3) CONDENSING COIL Standard condenser coil (CCS) standard Copper / aluminium condenser coil with acrylic lining (CCCA) Copper / aluminium condenser coil with Fin Guard treatment (Silver) (CCCA1) Copper /copper condenser coil (CCCC) Three-way valve: not required(-) standard Three-way valve (3WV) for sanitary hot water (7) SOFT STARTER Disposal for inrush current reduction: not required (-) standard Disposal for inrush current reduction, for unit 400/3/50+N(SFSTR4N) Disposal for inrush current reduction, for unit 400/3/50+N In sizes 41, 230/1/50, the soft starter is included standard. 3 HYDRONIC 41 - 81 GENERAL TECHNICAL SPECIFICATIONS Size 41 61 81 HEATING Heat output (40/45°C _ 7 °C D.B. / 6°C W.B.) 1 kW 14,9 19,3 26,0 Compressor power input (40/45°C - 7 °C D.B. / 6°C W.B.) 1 kW 3,99 5,37 7,27 Total power input 2 kW 4,51 5,82 8.27 COP(Eurovent 40/45°C_ 7 °C D.B. / 6°C W.B.) 1 3,45 3,39 3,32 COP (UNI EN 14511:2008; 30/35°C _7 °C D.B. / 6°C W.B.) HIGH EFFICIENCY 3 4,10 4,14 4,10 Nr Nr l kg Nr SCROLL 1 1 1,4 4 1 SCROLL 1 1 1,7 4,2 1 SCROLL 1 1 4 5,5 1 Nr l/s kPa l PHE 1 0,71 24 2 PHE 1 0,92 50 2,2 PHE 1 1,21 83 2,7 Nr l/s kW AX 2 1780 0,16 AX 2 1780 0,16 AX 4 2500 0,16 1"GAS F 1"GAS F 1"GAS F COMPRESSOR Type of compressors No. of Compressors Std Capacity control steps Oil charge (C1) Refrigerant charge (C1) Refrigerant circuits INTERNAL EXCHANGER Type of internal exchanger No. of internal exchangers Water flow rate (Internal Exchanger) Useful pump discharge head Water content EXTERNAL SECTION FANS 4 Type of fans Number of fans Standard air flow Installed unit power CONNECTIONS 5 1 1 Water fittings HYDRAULIC CIRCUIT Max water side pressure Safety valve calibration EXPANSION VESSEL kPa kPa 550 600 550 600 550 600 Expansion vessel capacity Maximum water side pressure Nitrogen buffer pressure No. of expansion vessels POWER SUPPLY l kPa kPa Nr 5 600 150 1 5 600 150 1 5 600 150 1 V 230/1/50 400/3/50+N 400/3/50+N dB(A) 58 60 64 mm mm mm m3 1120 524 1176 0,9 1120 524 1176 0,9 1526 557 1224 1,4 Shipping weight Operating weight kg kg 153 150 160 157 270 266 Shown data are referred to units working in perfect installation and exchangers' cleaning conditions. (2) Total input is obtained from compressor input + fan input (3) The indicated COP  values were calculated in compliance with the provisions of standard EN 14511-1:2008. (4) PHE = plates (5) AX = axial-flow fan (6) The size 41 is available with supply voltage 400/3/50 + N Standard power supply NOISE LEVELS Sound pressure level (1 m) DIMENSIONS Length Depth Height Packing volume STANDARD UNIT WEIGHTS BT05I016GB-10 (1) Data referred to the following conditions : - outlet water internal exchanger 45 °C - outdoor air temperature 7 °C DB - 6 °C WB DT=difference between inlet/outlet water temperature = 5 °C 4 HYDRONIC 41 - 81 OPERATING LIMITS (HEATING) EXTERNAL EXCHANGER Max air temperature inlet (WB) Min air inlet temperature (W.B.) INTERNAL EXCHANGER 1 2 °C °C 40 -18 40 -17 40 -17 Min. water outlet temperature Max water outlet temperature Water thermal head (min / max) 3 4 °C °C °C 20 60 3/8 20 60 3/8 20 60 3/8 ATTENTION: IN CASE OF PREDOMINANT WINDS, WINDBREAK BARRIERS ARE NECESSARY. Shown datas are referred to units working in perfect installation and exchangers' cleaning conditions. (1) water to internal exchanger 41/46 °C summer operation, with fan speed control device (2) water to internal exchanger */55 °C (3) outdoor air temperature 7 °C DB - 6 °C WB (4) Outdoor air temperature: -10 °C D.B./ -10.5 °C W.B. 65 Tw [°C] = HEAT EXCHANGER OUTLET WATER TEMPERATURE 60 Ta = OUTSIDE AIR TEMPERATURE (°C) W.B. 55 (1) THE SHADED AREA SHOWS OPERATION WITH AIR FLOW RATE IN MODULATION Tw (°C) 50 45 40 (1) 35 30 25 20 15 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 Ta (°C) VOLTAGE: 230/1/50 ELECTRICAL DATA Size 41 F.L.A. - FULL LOAD CURRENT AT MAX ADMISSIBLE CONDITIONS F.L.A. - Circulator F.L.A. - Total F.L.I. FULL LOAD POWER INPUT AT MAX ADMISSIBLE CONDITION F.L.I. - Circulator F.L.I. - Total M.I.C. MAXIMUM INRUSH CURRENT M.I.C. - Value A A 1,2 30.5 kW kW 0,3 6.2 A 45 BT05I016GB-10 Power supply 230/1/50 Hz +/-6% Voltage unbalance: max 2 % The circulator is included in the total values calculation The units are compliant with the provisions of European standards CEI EN 60204 and CEI EN 60335. In case of abnormal conditions, the device does not limit the current, providing the torque necessary at the compressor starting.. VOLTAGE: 400/3/50+N ELECTRICAL DATA Size 41 61 81 A A 1,2 10,5 2,1 15,8 3,2 22,9 kW kW 0,3 5,3 0,4 7,5 0,7 11,1 A 66,5 104,4 104,8 F.L.A. - FULL LOAD CURRENT AT MAX ADMISSIBLE CONDITIONS F.L.A. - Circulator F.L.A. - Total F.L.I. FULL LOAD POWER INPUT AT MAX ADMISSIBLE CONDITION F.L.I. - Circulator F.L.I. - Total M.I.C. MAXIMUM INRUSH CURRENT M.I.C. - Value Power supply 400/3/50 (+ NEUTRAL) +/- 6% Maximum Phase Unbalance: 2% The circulator is included in the total values calculation For non standard voltage please contact Clivet technical office The units are compliant with the provisions of European standards CEI EN 60204 and CEI EN 60335. 5 HYDRONIC 41 - 81 CORRECTION FACTOR FOR ANTIFREEZE SOLUTIONS % ethylene glycol by weight Freezing temperature Safety temperature Cooling Capacity Factor Compressor input Factor Internal exchanger Glycol solution flow Factor Pressure drop Factor °C °C Nr Nr Nr Nr 5% -2,0 3,0 0,995 0,997 1,003 1,029 10% -3,9 1,0 0,990 0,993 1,010 1,060 15% -6,5 -1,0 0,985 0,990 1,020 1,090 20% -8,9 -4,0 0,981 0,988 1,033 1,118 25% -11,8 -6,0 0,977 0,986 1,050 1,149 30% -15,6 -10,0 0,974 0,984 1,072 1,182 35% -19,0 -14,0 0,971 0,982 1,095 1,211 40% -23,4 -19,0 0,968 0,981 1,124 1,243 The correction factors shown refer to water and glycol ethylene mixes used to prevent the formation of frost on the exchangers in the water circuit during inactivity in winter. FOULING CORRECTION FACTOR INTERNAL EXCHANGER m² °C/W 0.44 x 10^(-4) 0.88 x 10^(-4) 1.76 x 10^(-4) F1 1,00 0,97 0,94 FK1 1,00 0,99 0,98 F1 = Heat power correction factor FK1 = Compressor power input correction factor PUMP PERFORMANCE 140 130 120 110 Dp (kPa) DP (kPa) 100 90 81 80 70 60 61 50 40 41 CURVE OF DISCHARGE HEAD WITH HYDRONIC ASSEMBLY 30 20 DP[KPA]=USEFUL DISCHARGE HEAD Q[L/S]= WATER-FLOW RATE 10 0,4 0,5 0,6 0,7 0,8 Q (l/s) 0,9 1,0 1,1 1,2 1,3 THE HEADS ARE INTENDED AS AVAILABLE AT THE UNIT CONNECTIONS EXCHANGER PRESSURE DROPS 41 90 80 BT05I016GB-10 DP (kPa) Dp (kPa) 70 60 61 50 81 40 30 20 10 0,4 0,5 0,6 0,7 SIZE 6 0,8 Q (l/s) Q (l/s) 0,9 1,0 1,1 41 61 81 Minimal flow [l/s] 0,48 0,64 0,83 Maximum flow [l/s] 0,73 0,92 1,21 1,2 1,3 DP = PRESSURE DROP Q = WATER FLOW HYDRONIC 41 - 81 HEATING PERFORMANCE Ta (°C) DB/WB Size 41 61 81 INTERNAL EXCHANGER WATER OUTLET TEMPERATURE (°C) 35 40 45 50 kWt kWe kWt kWe kWt kWe -15 / -15,4 7,15 2,83 7,46 3,12 7,76 3,40 -10 / -10,5 8,94 2,89 9,15 3,20 9,36 3,52 kWt 55 60 kWe kWt kWe kWt kWe 8,06 3,68 8,36 3,96 - - 9,57 3,83 9,78 4,14 9,98 4,45 -7 / -8 10,0 2,94 10,2 3,27 10,3 3,59 10,5 3,92 10,7 4,24 10,8 4,57 -5 / -5,4 10,7 2,97 10,8 3,31 11,0 3,64 11,1 3,98 11,3 4,31 - - 2 / 1,1 13,1 3,12 13,2 3,48 13,3 3,84 13,4 4,20 13,5 4,56 - - 7/6 14,7 3,24 14,8 3,62 14,9 3,99 15,0 4,37 15,2 4,74 - - 10 / 8,2 15,7 3,32 15,8 3,70 15,9 4,09 16,1 4,47 - - - - -15 / -15,4 8,36 3,45 9,63 3,94 10,9 4,44 12,2 4,94 13,4 5,43 - - -10 / -10,5 11,2 3,60 11,9 4,07 12,6 4,55 13,3 5,02 13,9 5,49 14,6 5,97 -7 / -8 12,8 3,70 13,2 4,17 13,7 4,64 14,1 5,11 14,5 5,58 14,9 6,05 -5 / -5,4 13,9 3,77 14,1 4,24 14,4 4,71 14,7 5,19 14,9 5,66 15,2 6,13 2 / 1,1 17,3 4,03 17,2 4,54 17,2 5,05 17,1 5,57 17,1 6,08 17,1 6,59 7/6 19,4 4,23 19,4 4,80 19,3 5,37 19,3 5,94 19,2 6,51 - - 10 / 8,2 20,7 4,36 20,7 4,97 20,7 5,59 20,7 6,21 - - - - -15 / -15,4 9,43 4,58 10,6 5,24 11,7 5,91 12,8 6,57 13,9 7,23 - - -10 / -10,5 14,2 4,77 14,9 5,47 15,5 6,17 16,2 6,87 16,9 7,57 17,6 8,26 -7 / -8 16,7 4,89 17,2 5,62 17,7 6,34 18,2 7,07 18,7 7,79 19,1 8,52 -5 / -5,4 18,3 4,97 18,7 5,71 19,1 6,46 19,5 7,20 19,9 7,95 20,2 8,69 2 / 1,1 23,0 5,25 23,3 6,08 23,5 6,91 23,8 7,74 24,0 8,57 - - 7/6 25,6 5,47 25,9 6,37 26,3 7,27 26,7 8,17 27,1 9,07 - - 10 / 8,2 26,8 5,59 27,3 6,55 27,8 7,50 28,3 8,45 - - - - Ta = External exchanger air intake temperature kWt = Heating capacity (kW) kWe = Compressor power input in kW Performances in function of the inlet/outlet water temperature differential = 5°C Data listed in the tables are based on plate exchangers without fouling and clean coils. For different situation it is necessary to use adeguate correction factors. INTEGRATED HEATING CAPACITIES Air temperature external exchanger inlet °C (D.B. / W.B.) Heating capacity multiplication coefficient -5 / -5.4 0,89 0 / -0.6 0.88 OTHERS 1 5 /3.9 0.94 SOUND LEVELS Sound Power Level (dB) Size Octave band (Hz) Sound pressure level Sound power level Measures according to ISO 3744 regulations, with respect to the EUROVENT 8/1 certification. The sound pressure is measured at 1 m from the external surface of the unit in open field conditions. 63 125 250 500 1000 2000 4000 8000 dB(A) dB(A) 41 54 62 67 69 70 66 58 45 58 73 Data referred to the following conditions : - unit at full load - outlet water internal exchanger 45°C 61 55 63 69 71 72 68 59 47 60 75 External air temperature : 7°C D.B./6.0°C W.B. 81 60 68 73 75 76 72 64 51 64 79 BT05I016GB-10 To obtain the integrated heating capacities (the real heating capacity considering the defrost cycles too), multiply the kWt value in the heating performance tables by the following coefficient. 7 HYDRONIC 41 - 81 ACCESSORIES Each accessory is marked by a configuration code, e.g. CMMBX. If the last letter is X, it means that the accessory is provided sepaseparately. If the code does not contain the letter X, the accessory is installed at the factory. HEOH - HIGH EFFICIENCY ONLY IN HEATING Option for energy optimization of the units, including the circulating pump use in direct current. This option is available only with the full optional version. WBAN (R-407C) 41 61 81 COP 230/1/50 EN14511 :2004 EN 14511-1.2008 4,10 - - COP 400/3/50 EN14511 :2004 EN 14511-1.2008 4,14 4,14 4,10 The table summarizes the values of COP calculated in accordance with the law UNI EN14511:2008 * Due to its high efficiency, "Vulcan'" may be eligible for heat pump subsidies in Your Country. Please contact Your tax office or utility. AVAILABLE HEAD TO THE SYSTEM [kPA] 100 90 80 81 DP (kPa) 70 60 50 40 61 41 30 20 10 0,4 0,5 0,6 0,7 0,8 Q (l/s) 0,9 1,0 1,1 1,2 1,3 Q [L/S] = WATER FLOW RATE DP [KPA] = USEFUL STATIC PRESSURE SYSTEM CIRCULATOR ABSORPTION CURVE 0,28 81 0,27 0,26 0,25 0,24 0,23 BT05I016GB-10 0,22 0,21 0,20 Pcirc [kW] 0,19 61 0,18 0,17 0,16 0,15 0,14 41 0,13 0,12 0,11 0,10 0,09 0,08 0,07 0,06 0,05 0,04 0,1 0,2 0,3 0,4 0,5 0,6 Q [l/s] 8 0,7 0,8 0,9 PCIRC [KPA] = ELECTRIC POWER ABSORBED Q [L/S] = WATER FLOW RATE HYDRONIC 41 - 81 CCCA - Copper / aluminium condenser coils with acrylic lining The copper/aluminium evaporator coils with acrylic lining can be used in the room where the ambient air contains a concentration of salt and other not very aggressive agents. Configuration Detail CCCA1 - Copper / aluminium condenser coils with Fin Guard (Silver) treatment The Fin Guard Silver, for finned exchanger, is a polyurethane vernish waterproof (for waterworks, see and discharge water). It is also resistant to oil products and other different solvents. It hasn't any effects on the air side pressure drops. Configuration Detail CCCC - Copper / copper condenser coils The copper/copper condensing coil allows a better resistence to the natural agent like salt and sulphureous vapours. Configuration Detail EH246 - Modular integration electric heater 2-4 and 6kW HEATING ELEMENT WATER-SIDE PRESSURE DROP BT05I016GB-10 DP (kPa) On request the unit can be provided with integration heating elements. Different powers can be selected based on needs. The electrical heating elements are immersed in a small 1-litre tank equipped with a safety thermostat The heating elements are activated by means of an on/off button as a main or additional component based on a temperature threshold, based on parameters defined at first start up. 33.0 31.0 29.0 27.0 25.0 23.0 21.0 19.0 17.0 15.0 13.0 11.0 9.0 7.0 5.0 3.0 1.0 0.3 0.4 0.5 0.6 0.7 0.8 Q (l/s) 0.9 1.0 1.1 1.2 Q = WATER FLOW DP = PRESSURE DROP THE PRESSURE DROPS SHOWN IN THE GRAPH ARE TO BE SUBTRACTED, WITH PARITY OF FLOW RATE, FROM THE USEFUL STATIC PRESSURE. IF THE RESULT IS LESS THAN THE PRESSURE DROPS OF THE SYSTEM, IT IS ADVISABLE TO INSTALL AN EXTERNAL PUMP THAT ENSURES THE NECESSARY STATIC PRESSURE. Configuration Detail 9 HYDRONIC 41 - 81 3WV - Three-way valve Built-in 3-way valve for domestic hot water The unit is provided with a 3-way on/off valve to divert the flow of water to a hot water storage tank. Activation of the 3-way valve takes place by means of closure of a dry contact on the electrical board of the unit. As soon as this function is enabled, the set point of the unit is placed at the value established by the appropriate parameter in the electronic control. (1) UNIT ELECTRIC PANEL (2) EXPANSION VESSEL (3) WATER SIDE SAFETY VALVE (4) PUMP (5) THREE-WAY VALVE (6) TERMINAL UNITS (7) UNDERFLOOR HEATING (8) WATERWORKS WATER INLET (9) SANITARY WATER Pressure drop three-way valve 16 15 14 13 12 11 Dp (kPa) 10 9 8 7 6 5 4 3 2 1 0 0,5 0,7 0,9 1,1 1,3 1,5 1,7 1,9 2,1 2,3 2,5 2,7 2,9 3,1 Q (l/s) PRESSURE DROP THREE-WAY VALVE Q = WATER FLOW DP = PRESSURE DROP THE PRESSURE DROPS SHOWN IN THE GRAPH ARE TO BE SUBTRACTED, WITH PARITY OF FLOW RATE, FROM THE USEFUL STATIC PRESSURE. IF THE RESULT IS LESS THAN THE PRESSURE DROPS OF THE SYSTEM, IT IS ADVISABLE TO INSTALL AN EXTERNAL PUMP THAT ENSURES THE NECESSARY STATIC PRESSURE. BT05I016GB-10 Configuration Detail (-) Unit without hydronic assembly The unit can be requested without circulating pump, expansion vessel, safety valve water side and filling assembly. Configuration Detail PMX - Phase monitor The phase monitor allows to check the right presence of electric supply phases for 400/3/50 units. separately supplied accessories 10 HYDRONIC 41 - 81 SFSTR4N - Disposal for inrush current reduction Disposal for inrush current reduction, for unit 400/3/50+N Starting up a motor directly can overload the electricity network, with start-up currents up to 8 times the nominal current. Thanks to the breakaway current reduction device, start-up takes place gradually, with the start-up current being limited during this period of time. The start-up current can therefore be reduced to 3.5 - 4 times the nominal current, meaning that the power systems and protection devices can be sized with lower parameters. In sizes 41 230/1/50, the soft starter is included standard. Configuration Detail PBLC1X - Service handset for local control with 1.5-metre cable The service keyboard is necessary for the unit programming and setting. These operations must be done by qualified personnel without compromising the operation of the whole unit. The service keyboard is supplied with a connection cable of 1,5 m lenght . separately supplied accessories CMMBX - Serial communication module to supervisor (MODBUS) BT05I016GB-10 The serial communication module to supervisor (MODBUS) is connected with the principal module through a comb connection (see lay-out on electrical panel). In this way the remote assistance and supervision are available through standard MODBUS protocol. It is possible to connect to a single supervisor system up to 127 units. The connection to PC must be obtained through a converter RS485/232; the serial port RS232 admits as maximum a 10 m length. The serial communication module to supervisor (MODBUS) is necessary when the unit is connected to ELFOCONTROL. separately supplied accessories AMRX - Rubber antivibration mounts The rubber antivibration mounts reduce the vibrations of compressor during its operation and they are installed at the base toe. separately supplied accessories 11 HYDRONIC 41 - 81 SYSTEM ACCESSORIES KTFL1X - Hose kit for connection to chiller/heat pump. With connections of 1" The kit is composed of: Two hoses, length 300 and diameter 1”, required for connection of the machine to the system. This kit can be used for heat pumps from 4 to 18kW separately supplied accessories KTFL2X - Hose kit for connection to chiller/heat pump. With connections of 1 1/4" The kit is composed of: Two hoses, length 300 and diameter 1 ¼”, required for connection of the machine to the system. This kit can be used for heat pumps from 19 to 30kW separately supplied accessories KBQRE5X - 500 litres domestic hot water kit The kit is composed of: - Storage tank in Fe360b and internal vitrification treatment in accordance with DIN 4753.3, external insulation in stiff polyurethane and exchange coil xx m2, maximum operating pressure 6 bar - Electrical heating element 4 kW for possible integration and anti-legionellosis cycle for boiler of 500 litres. - Electronic module for the management of the production of domestic hot water: DHW temperature setting, setting of time period for production of domestic hot water with priority based on a minimum temperature, management of anti-legionellosis cycle, control for three-way valve, management of the electrical heating element. The electronic module dialogues with the heat pump through the serial communication cable. - Three-way deviator valve 1 1/4” and non-return valve 1 1/4” to be installed in the system - Serial connection cable twisted and shielded for networks RS485 AGW22/24 with a length of 15 metres. - Serial communication card CMMBX to be connected in the heat pump Dimensions of boiler of 500 litres: 760 x 1690mm If this accessory is requested, the unit cannot be provided with the three-way valve installed on board. This is because it is to be installed on the system, near the hot water heater. separately supplied accessories KITERAX - Room thermostat BT05I016GB-10 Wall-mounted weekly electronic timer thermostat with summer, winter night adjustment. Range of adjustment +2°C/+35°C. Dimensions 123X88X23 mm. separately supplied accessories 12 HYDRONIC 41 - 81 KVMSP1X - Radiant panels management kit with 1" connections KVMSP2X - Kit for management of radiant panels with connections of 1 1/4" (KVMSP1X)The kit is made up of: − 1” Mixer valve with three-point modulating actuator. − Power box and modulating valve connection − Temperature probe to be installed on the outlet of the radiator panels (l=20metres) − Thermostat of maximum temperature 55°C − Control for circulation pump to the radiator panel This kit may be used with 4 - 18kW heat pumps (KVMSP2X)The kit is made up of: 1 1/4” Mixer valve with three-point modulating actuator. − Power box and modulating valve connection − Temperature probe to be installed on the outlet of the radiator panels (l=20metres) − Thermostat of maximum temperature 55°C − Control for circulation pump to the radiator panel This kit may be used with 19 - 30kW heat pumps − separately supplied accessories KVICX - Boiler control kit The kit is composed of: -Pair of two way motorized valves for boiler cut-off -Pair of two way motorized valves for heat pump cut-off Valve control electrical junction box separately supplied accessories KSAX - 100 litres hydraulic breaker Storage tank Fe360b and anti-corrosion treatment with organic enamelling, external insulation with polyurethane and polyethylene mat, thickness 50 mm maximum of operation 6 bar. BT05I016GB-10 Diameter 500 Height 900 N° 8 connections separately supplied accessories CACSX - Domestic hot water kit control The module makes it possible to control the temperature of a domestic hot water tank, not provided by Clivet. The adjustment module comes with 2 temperature probes, 1 safety thermostat, power circuit and heating element control with protections against short circuits (the heating element is not provided by Clivet) and the installation box. As opposed to the control of domestic hot water performed directly by the machine electronics, the kit makes it possible to set re-fill time periods and anti-legionella cycles, and to manage a re-circulation pump on the storage tank. The storage tank must be suitably sized based on the combination with the selected heat pump. separately supplied accessories 13 HYDRONIC 41 - 81 PLUMBING DIAGRAM Heat pump + radiators + domestic hot water FAN COIL / RADIATORS HEAT PUMP SANITARY WATER PLUMBING DIAGRAM Heat pump + radiators + radiant panels + domestic hot water FAN COIL / RADIATORS HEAT PUMP RADIANT PANELS SANITARY WATER PLUMBING DIAGRAM Heat pump + radiators + radiant panels + domestic hot water + boiler FAN COIL / RADIATORS BT05I016GB-10 BOILER HEAT PUMP RADIANT PANELS SANITARY WATER 14 HYDRONIC 41 - 81 DIMENSIONAL DRAWING 1120 524 2 2 7 5 10 3 1176 12 8 12 13 5 6 11 1 80 11 107 157 357 14 55 685 100 9 98 1137 M 6 10 W4 O W3 N 476 1 (15) 500 P "G" 4 W2 BT05I016GB-10 3 15 (15) 150 W1 (1) COMPRESSOR (2) ELECTRICAL PANEL (3) INTERNAL EXCHANGER (4) EXTERNAL EXCHANGER (5) FAN (6) PUMP (7) EXPANSION VESSEL (8) WATER OUTLET 1" GAS (9) WATER INLET 1" GAS (10) ECONOMISER EXCHANGER (11) CONDENSATE DISCHARGE (12) AUXILIARY ELECTRIC HEATERS (OPTIONAL) (13) 3-WAY VALVE WATER LINE (OPTIONAL) (14) SANITARY WATER OUTLET 1"F GAS (OPTIONAL) (15) CLEARANCE ACCESS RECOMMENDED (G) BARYCENTRE Size M N O P Length Depth Height W1 W2 W3 W4 Operating weight Shipping weight mm mm mm mm mm mm mm kg kg kg kg kg kg 41 61 466 671 224 252 1120 524 1176 42 29 47 33 150 153 457 680 226 250 1120 524 1176 45 30 50 33 157 160 HYDRONIC 41 - 81 DIMENSIONAL DRAWING 1526 557 2 2 5 10 7 3 12 12 1224 5 13 177 11 80 6 11 1 117 242 8 14 9 60 1065 106 124 M 6 N 10 5 5 W3 W4 508 O (15) 500 1 P "G" W2 3 (15) 150 W1 4 1543 (1) COMPRESSOR (2) ELECTRICAL PANEL (3) INTERNAL EXCHANGER (4) EXTERNAL EXCHANGER (5) FAN (6) PUMP (7) EXPANSION VESSEL (8) WATER OUTLET 1" GAS (9) WATER INLET 1" GAS (10) ECONOMISER EXCHANGER (11) CONDENSATE DISCHARGE (12) AUXILIARY ELECTRIC HEATERS (OPTIONAL) (13) 3-WAY VALVE WATER LINE (OPTIONAL) (14) SANITARY WATER OUTLET 1"F GAS (OPTIONAL) (15) CLEARANCE ACCESS RECOMMENDED (G) BARYCENTRE CLIVET SPA Feltre (BL) - Italy Tel. + 39 0439 3131 Fax + 39 0439 313300 [email protected] CLIVET UK LTD Fareham, Hampshire UK United Kingdom Tel. + 44 (0) 1489 572238 Fax + 44 (0) 1489 573033 [email protected] CLIVET SAS France Tel. + 33 (0)1 69202575 Fax + 33 (0)1 69206076 [email protected] CLIVET ESPAÑA S.A. Madrid - España Tel. + 34 91 6658280 Fax + 34 91 6657806 [email protected] Size 81 M N O P Length Depth Height W1 W2 W3 W4 Operating weight Shipping weight CLIVET GmbH Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 Fax + 49 (0) 40 32 59 57-194 [email protected] CLIVET NEDERLAND B.V. Amersfoort - Netherlands Tel. + 31 (0) 33 7503420 Fax + 31 (0) 33 7503424 [email protected] CLIVET RUSSIA Moscow, Russia Tel. + 74956462009 Fax + 74956462009 [email protected] mm mm mm mm mm mm mm kg kg kg kg kg kg 526 1017 266 242 1526 557 1224 92 48 83 43 266 270 CLIVET MIDEAST FZC Dubai Silicon Oasis Dubai,UAE Tel. + 97 14 3208499 Fax + 97 14 3208216 [email protected] CLIVET AIRCONDITIONING SYSTEMS (P) LTD Mumbai 400 072 (INDIA) Tel + 91 - 22 - 6193 7000 Fax + 91 - 22 - 6193 7001 [email protected]