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Wall Mount Dc/dc Converter Description User Guide Isolated 12, 24, Or 48v Output

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The leader in rugged fiber optic RLH Industries, Inc. technology. USER GUIDE U-067 2014B-0924 Wall Mount DC/DC Converter Isolated 12, 24, or 48V Output in a Wall Mount Configuration Description The RLH Wall Mount DC/DC converter is a compact isolated power supply designed to convert 24, 48 or 130VDC power to regulated 12, 24 or 48VDC power for a wide range of industrial equipment. The wall mount housing is rugged thermoplastic with mounting tabs for easy installation. Wall Mount DC/DC Converter Features include convenient 12 position screw-down terminals for connecting equipment, and status LEDS for quick functional assessment. Equipment power connections are made directly to the screw down terminals on the internal power connectors. Contents Description __________________________1 Standard Features ______________________1 General Safety Practices _________________2 Installation ___________________________2 Specifications _________________________4 Ordering Information __________________4 Technical Support _____________________5 RLH wall mount power supplies have low output ripple along with short circuit, overvoltage and overload protection. Standard Features Input/output status indicators Short circuit, overload, over voltage and over temperature protection Durable, vented plastic wall mount housing with padlock hasp 100% full load burn-in test 12 screw down terminals accept up to 8AWG wiring Wide operating temperature, cooling by free air convection Specifications subject to change without notice. RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com Page 1 General Safety Practices The equipment discussed in this document may require tools designed for the activity being described. RLH recommends that service personnel be familiar with the correct handling and use of any installation equipment used, and follow all safety precautions including the use of protective personal equipment as required. Caution - Severe Shock Hazard • Never install during a lightning storm or where unsafe high voltages are present. • This equipment uses high DC voltages and current, do not touch terminals when power is applied. • Use caution when handling copper wiring and follow appropriate safety regulations. Mounting Information The power converter is intended to be wall mounted using the supplied hardware. Use a wall surface or backboard sufficiently strong enough to support the converter. This unit is not weatherproof, and must be mounted indoors or in a weather proof enclosure if used outdoors. Installation Prior to installation: • • • Check for shipping damage Check the contents to ensure correct model and powering options Have a clean, dry installation environment ready Measure the voltage of the source power and ensure it is within the acceptable range to avoid damage when power is applied. A 3/8” nut driver is required to open the housing cover. Note: When installing into an environment with a circuit breaker before the converter, it must be rated at 1.5 times (minimum) the output current rating of the converter. For example, use a 25A circuit breaker for a 16A output converter (1.5 x 16 = 24). Do not connect power to the converter at this point. Install onto wall surface Mount the power converter to a wall or panel surface using the mounting holes at the top and bottom of the housing. Connect equipment Open the door and connect equipment to their respective + POS and – NEG DC OUTPUT terminals. • The rubber grommet can be removed for this process. Merely create a hole through the rubber grommet and pass connecting wire through, then replace the grommet. Note: Always make sure the power is removed before making connections to the output terminals. Connect input power Turn OFF and lock out the circuit breaker at the source panel for incoming power. Ensure that power is removed from the source wiring prior to making any connections. RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com Page 2 Note: Output power is energized when input power is supplied. RLHRLH Industries, Inc. Inc. Industries, Sheet 155 155 Connect the DC source power to the INPUT terminals at bottom of the internal power supply. The DC DataData Sheet Issue 2-2007 input is NOT POLARITY SENSITIVE, therefore it is not marked plus (+) or minus (-). The DC input voltage Issue 2-2007 can be inserted into either DC input terminal. INSTALLATION: INSTALLATION: • theThe rubber grommet can be removed for this process. Merely create hole through theprovided. rubber grommet and pass Mount converter to the plywood backboard usingusing the two (2) awood screws You You Mountconnecting the converter to the plywood backboard the two (2) wood screws provided. wire through. may may need to drill pilot holes for the screws. to drill pilot forand thereplace screws. • need Connect the wires toholes P1 to P2 the grommet. A 3/8” 3/8” nut driver will be to open the housing cover. nut driver willneeded be needed to open the housing cover. ApplyAinput power Double check all connections. Apply power to the input wiring by turning on the source power breaker Connect the DC source to the “INPUT” terminal located at theatbottom rightright of PCB board. See See Connect thepanel DC source the “INPUT” terminal located the bottom of PCB board. back at the or mainstoswitch. Figure 1B. Figure 1B. Once DC input power is applied, the output terminals are energized. The green ‘DC INPUT’ LED on the The DC input is NOT POLARITY SENSITIVE. Therefore it is not marked plus (+) or(+)minus (-). (-). The DCsupply input is NOT SENSITIVE. Therefore it is not marked minus power will be ON.POLARITY The yellow ‘DC OUTPUT’ LED on the outer housing door willplus be ON toorindicate The DC input voltage can be inserted into either DC input terminal. The DConinput voltage can be inserted into either DC input terminal. power the output terminals. The blue ‘DCoutput INPUT’ LED willDCcome ON.terminals (On PCB Board) Double check power at LED the OUTPUT a multimeter. The blue ‘DC INPUT’ will come ON. (Onwith PCB Board) The yellow ‘DC OUTPUT’ LED will come ON. (On face of housing) The yellow ‘DC OUTPUT’ LED will come ON. (On face of housing) Close the housing and secure using the nut driver. Connect the Fiber OpticOptic LinkLink CardsCards or Units to P1to(+) P2or(-)P2on(-)the Connect the Fiber or Units P1or(+) onconverter. the converter. The The rubber grommet can be removed for this process. Merely create a hole through the the rubber grommet can be removed for this process. Merely create a hole through rubber grommet and pass connecting wire through. rubber grommet and pass connecting wire through. Connect the wires to P1totoP1 P2toand the grommet. Connect the wires P2 replace and replace the grommet. Power Supply Housing CloseClose the housing and secure usingusing the nut the housing and secure thedriver. nut driver. Power Connections DC Outputs Figure 1A. Spare Fuse Figure DC/DC Converter Power Supply 1A. DC/DC Converter Fuse Figure 1B. DC/DC Converter PCBPCB Figure 1B. DC/DC Converter DC Input Specifications: Specifications: Power Supply Components Output Voltage and Current: DC Output LEDVoltage Output and Current: See Table 1 1 See Table Input/Output Isolation: The Yellow DC Output LED will be ON when DC power 1500VDC is being output at the DC OUTPUT terminals. Input/Output Isolation: 1500VDC Maximum Capacity: 12 RLH SUBSUB Cards Maximum Capacity: 12 RLH Cards Housing Dimensions: Height: 10.2” x Width: 8.5”8.5” x Depth: 3.0”3.0” Housing Dimensions: Height: 10.2” x Width: x Depth: Weight: 1.3 lbs. Weight: 1.3 lbs. RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com Page 3 Operating Temperature: -40°C to +70°C (Convection cooling) Operating Temperature: -40°C to +70°C (Convection cooling) RLH Industries · 936 N. Main Street · Orange, CA 92867 · Tel: (866) DO-FIBER · Fax: (714) 532-1885 RLH Industries · 936 N. Main Street · Orange, CA 92867 · Tel: (866) DO-FIBER · Fax: (714) 532-1885 Email: [email protected] · www.FiberOpticLink.com Specifications DC OUTPUT See Ordering Information Table Below INPUT/OUTPUT ISOLATION 1500VDC MAXIMUM CAPACITY 12 RLH Fiber Optic Link Sub Cards OPERATING TEMPERATURE -20˚C~ +70˚C (-4˚F ~ 158˚F) DIMENSIONS (HxWxD) 10.2 in. x 8.5 in. x 3.0 in. (259mm x 216mm x 76mm) WEIGHT 1.3 lbs. (0.59 Kg) Ordering Information Voltage Range 24VDC (21 ~ 32V) 48VDC (42 ~ 60VDC) 130VDC (100 ~ 180VDC) Output Max. Output Amps Part Number 12VDC 4.4A 8806-1255-01 24VDC 2.2A 8806-1256-01 48VDC 1.1A 8806-1266-02 12VDC 4.4A 8806-1269-02 24VDC 2.2A 8806-1278-02 48VDC 1.1A 8806-1267-01 12VDC 4.4A 8806-1259-01 24VDC 2.2A 8806-1275-02 48VDC 1.1A 8806-1276-01 RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com Page 4 Technical Support Normal technical support: (714) 532-1672 (Mon - Fri 6am - 6pm PST) Toll Free 800-877-1672 Toll Free 866-DO-FIBER Email: [email protected] 24/7 technical support: Toll Free 1-855-RLH-24X7 (Outside normal business hours) Toll Free 1-855-754-2497 Contact Information Corporate Headquarters: RLH Industries, Inc. 936 N. Main Street Orange, CA 92867 USA Phone: (714) 532-1672 Toll Free 1-800-877-1672 Toll Free 1-866-DO-FIBER Fax: (714) 532-1885 Email: [email protected] Web site: www.fiberopticlink.com Specifications subject to change without notice. RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com Page 5 RLH Industries, Inc. 936 N. Main Street, Orange, CA 92867 USA T: (714) 532-1672 F: (714) 532-1885 Please contact your RLH sales representative for pricing and delivery information. Specifications subject to change without notice. RLH Industries, Inc. • Tel. 866-DO-FIBER • Fax 714 532-1885 • www.fiberopticlink.com Page 6