Transcript
WALL MOUNTED PACKAGE HEAT PUMPS REPLACEMENT Models: C36H1 C42H1 PARTS MANUAL C48H1 C60H1
General Notes
Contents
Revised and/or additional pages may be issued from time to time.
Description
A complete and current manual consists of pages shown in the following contents section.
Cabinet Components
Page
Exploded View.............................. 2 Usage List..................................... 3 Usage List..................................... 4
Functional Components Exploded View.............................. 5 Usage List............................... 6 & 7
Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.
Control Panel
Layout........................................... 8 Usage List..................................... 9 Usage List................................... 10
Blower Assembly
Exploded View.............................11 Usage List....................................11
Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead, just as planned.
Manual: 2110-1504B Supersedes: 2110-1504A File: Tab 17 Date: 03-28-14 Manual 2110-1504B Page 1 of 11
CABINET COMPONENTS
Manual 2110-1504B Page 2 of 11
Control Panel Assembly
14 14 15 15 15 16 16 16 17 17 18 19 20 22 23 24 25 26 27 28 28 28 29 30 30 31 31 32 32 32 33 NS NS
S132-114 S132-252 S533-225-* S533-229 S533-230 S153-218-* S153-387 S153-405 125-036 125-067 113-140 137-209 BFAD-5 131X099 105X877 147-046 135-128 S111X034 105X878 S543-172-* S543-176 S543-177 135-129 113-150-* 113-359-* l S536-258 S536-489 S553-521-* S552-526 S553-528 105-1302 141-356 111-209
C42H1-C
13
Description Lower Base Lower Base Left Side Left Side Left Side Right Side Right Side Right Side Back Back Back Top Top Top Upper Front Upper Front Upper Front Vent Option Door Vent Option Door with ERV Vent Option Door Vent Option Door Condenser Grille Condenser Grille Condenser Grille Side Grille Side Grille Side Grille Condenser Partition Drain Pan Drain Pan Blower Partition See Control Panel Assembly Drawing and Parts List Assembly Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Disconnect Access Door Disconnect Access Door Disconnect Access Door Fan Shroud Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Air Frame Assembly Right Side Support Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Top Rain Flashing Condenser Part. Blank-Off Plate CRV Blank-Off Plate Filter Door Assembly Filter Door Assembly Filter Door Assembly Grommet Retainer Compressor Mounting Plate Return Air Plate
C42H1-A, -B
Part Number S127-441 S127-442 S501-686-* S501-699 S500-701 S500-677-* S500-698 S500-700 S508-281 S508-285 S508-286 S507-307-* S506-309 S507-310 S515-230-* S514-231 S514-232 S553-522-* S553-529-* j S552-525 S553-527 118-048-* 118-064 118-072 118-057-* 118-063 118-073 S521-478 S123-122 S123-125 121X463
C36H1-C
Dwg. No. 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8 8 9 9 9 10 11 11 12
C361H-A, -B
CABINET COMPONENTS
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X
X
X
X
X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X X
Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, please reference the following codes: Beige -X White -1 Buckeye Gray -4 Desert Brown -5 Dark Bronze -8 Aluminum A l Stainless Steel S
Manual 2110-1504B Page 3 of 11
Control Panel Assembly
14 14 15 15 15 16 16 16 17 17 18 19 20 22 23 24 25 26 27 28 28 28 29 30 30 31 31 32 32 32 NS NS
S132-114 S132-252 S533-225-* S533-229 S533-230 S153-218-* S153-387 S153-405 125-066 125-067 113-140 137-209 BFAD-5 131X099 105X877 147-046 135-303 S111X034 105X878 S543-172-* S543-176 S543-177 135-129 113-150-* 113-359-* l S536-258 S536-489 S553-521-* S552-526 S553-528 141-356 111-209
C60H1-C
13
Description Lower Base Lower Base Left Side Left Side Left Side Right Side Right Side Right Side Back Back Back Top Top Top Upper Front Upper Front Upper Front Vent Option Door Vent Option Door with ERV Vent Option Door Vent Option Door Condenser Grille Condenser Grille Condenser Grille Side Grille Side Grille Side Grille Condenser Partition Drain Pan Drain Pan Blower Partition See Control Panel Assembly Drawing and Parts List Assembly Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Disconnect Access Door Disconnect Access Door Disconnect Access Door Fan Shroud Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Air Frame Assembly Right Side Support Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Top Rain Flashing Condenser Part. Blank-Off Plate CRV Blank-Off Plate Filter Door Assembly Filter Door Assembly Filter Door Assembly Compressor Mounting Plate Return Air Plate
C60H1-A, -B
Part Number S127-441 S127-442 S501-733-* S501-737 S500-735 S501-732-* S500-736 S500-734 S508-282 S508-283 S509-284 S507-307-* S506-309 S506-310 S515-246-* S514-254 S514-253 S553-522-* S553-529-* j S552-525 S553-527 118-085-* 118-087 118-089 118-086-* 118-088 118-090 S521-478 S123-122 S123-125 121X463
C48H1-C
Dwg. No. 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8 8 9 9 9 10 11 11 12
C481H-A, -B
CABINET COMPONENTS
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X
X
X
X
X
X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X X X X
Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, please reference the following codes: Beige -X White -1 Buckeye Gray -4 Desert Brown -5 Dark Bronze -8 Aluminum A l Stainless Steel S
Manual 2110-1504B Page 4 of 11
FUNCTIONAL COMPONENTS
Manual 2110-1504B Page 5 of 11
NS – Not Shown – Optional
Manual 2110-1504B Page 6 of 11
C42H1-C
Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Coil Condenser Coil Cooling Distributor Cooling Distributor Evaporator Coil Air Filter 1" Throw-Away Air Filter 2" Pleated MERV 11 Air Filter 2" Pleated MERV 8 Air Filter 2" Pleated MERV 6 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve with 24V Solenoid Coil Reversing Valve with 24V Solenoid Coil Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua) Molded Plug 36" Lead Defrost Sensor Defrost Sensor Expansion Valve Cooling High Pressure Switch (Flare) Heating Distributor Assembly Heating Distributor Assembly Expansion Valve Heating Filter Drier Suction Accumulator Low Pressure Switch (Flare) Low Ambient Control (Flare) Molded Compressor Plug Low Voltage Molded Compressor Plug Molded Compressor Plug Sound Cover Discharge Line Thermosat
C42H1-B
8000-379 8000-380 8000-381 8000-391 8000-392 8000-393 S900-272-005 S900-273-0014 8200-004 5151-054 8105-039 8105-030 5051-187BX 5051-167BX 800-0342 800-0287 5060-164BX 7004-016 7004-049 7004-031 7004-027 1171-022 1171-024 1171-023 5650-039 5650-040 5650-042 5650-043 5650-046 5650-037 8620-224 8620-225 5651-178 1804-0462 800-0432 800-0433 5651-216 5201-010 5202-022 1804-0107 CMH-20 3000-1223 3000-1224 3000-1231 8002-012 8408-039
C42H1-A
Description
C36H1-C
Part Number
C36H1-B
Dwg. No. 1 1 1 1 1 1 2 2 3 4 5 5 6 6 7 7 8 9 9 9 9 10 11 12 13 13 14 14 14 15 17 17 18 19 20 20 21 22 NS NS NS NS NS NS NS NS
C36H1-A
FUNCTIONAL COMPONENTS
X X X X X X X
X
X
X X X
X X X
X X
X
X
X X
X
X
X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X
X X X X X X
X X X X X X
X X X
X X X
X X
X X X X
X X X X
X X X X
X
X
X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X
X X X X X X X
X X X X X X X
X X X
X X X
X X
C60H1-C
Compressor Compressor Compressor Compressor Compressor Compressor Blower Assembly Blower Assembly Fan Motor Mount Fan Blade Condenser Motor Condenser Motor Condenser Motor Condenser Coil Cooling Distributor Evaporator Coil Air Filter 1" Throw-Away Air Filter 2" Pleated MERV 11 Air Filter 2" Pleated MERV 8 Air Filter 2" Pleated MERV 6 1/4" Turn Fastener 1/4" Turn Retainer 1/4" Receptacle Reversing Valve with 24V Solenoid Coil Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua) Molded Plug 36" Lead Defrost Sensor Expansion Valve Cooling Expansion Valve Cooling High Pressure Switch (Flare) Heating Distributor Assembly Expansion Valve Heating Expansion Valve Heating Filter Drier Low Pressure Switch (Flare) Low Ambient Control (Flare) Low Ambient Control (Flare) Molded Compressor Plug Low Voltage Molded Compressor Plug Molded Compressor Plug Sound Cover Discharge Line Thermosat
C60H1-B
8000-382 8000-383 8000-384 8000-385 8000-386 8000-387 S900-273-0013 S900-273-0012 8200-004 5151-054 8105-039 8105-030 8106-0097 5051-169BX 800-0417 917-0190BX 7004-016 7004-049 7004-031 7004-027 1171-022 1171-024 1171-023 5650-040 5650-042 5650-043 5650-046 5650-037 8620-225 5651-184 5651-199 1804-0462 800-0414 5651-184 5651-199 5201-010 1804-0107 CMH-19 CMH-20 3000-1223 3000-1224 3000-1231 8000-012 8408-039
C60H1-A
Description
C48H1-C
Part Number
C48H1-B
Dwg. No. 1 1 1 1 1 1 2 2 3 4 5 5 5 6 7 8 9 9 9 9 10 11 12 13 14 14 14 15 17 18 18 19 20 21 21 22 NS NS NS NS NS NS NS NS
C48H1-A
FUNCTIONAL COMPONENTS
X X X X X X X
X
X
X X X
X X X
X X
X X X
X X X
X X X
X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
X X X
X X X
X X X
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X X X X
X X X X
X X
X
X
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X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
X X X
X X X
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X X
X X
X X
X X X
X X
X X
X X X
X X X
X X
X X
NS – Not Shown – Optional
Manual 2110-1504B Page 7 of 11
CONTROL PANEL
17
25
9
13
24
12 18 8 5 2 7
1
20
18
4
16
6
22 23
14 SEXP-668
Manual 2110-1504B Page 8 of 11
X X
X
X
X
X X
X
X X
C42H1-C
Low Voltage Terminal Strip Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator Transformer Transformer Compressor Contactor Compressor Contactor Outdoor Motor Capacitor Compressor Capacitor Outdoor Motor Capacitor Wire Shield Ground Terminal 6 Pin Connector Low Ambient Bypass Relay Defrost Board Replacement Kit Control Panel (Sheet Metal Only) Start Device PTCR Low Voltage Box Phase Monitor Terminal Block Outdoor Fan Relay Fuse Block Fuse Blower Wire Harness Power Blower Wire Harness Control Wiring Diagram Wiring Diagram Wiring Diagram Circuit Breaker 40A 2 Pole (0Z) Circuit Breaker 35A 3 Pole (0Z) Rotary Disconnect (0Z)
C42H1-B
8607-031 8607-013 8607-014 8607-015 8407-048 8407-050 8401-002 8401-016 8552-005 8552-080 8552-026 135-130 8611-006 3000-1324 8201-086 8620-223 117-289 8551-004 117X139 8201-126 8607-017 8201-032 8614-041 8614-046 3000-1221 3000-1390 4096-160 4096-260 4096-360 8615-055 8615-052 S8615-068
C42H1-A
Description
C36H1-C
1 2 2 2 4 4 5 5 6 6 6 7 8 9 10 12 13 14 16 17 18 20 22 23 24 25 NS NS NS NS NS NS
Part Number
C36H1-B
Dwg. No.
C36H1-A
CONTROL PANEL
X X
X
X
X
X X
X X X
X
X X
X
X
X X X
X X
X X
X X X X X X X X
X
X X X X X X X X X X
X X
X X X X X X X X X X X X 2 X X
X X X X X X X X X
X X X
X
X X X X X X X X X
X X
X X X X X X X X X X X 2 X X
X X
X
X X
X
X X
X
NS – Not Shown – Optional
Manual 2110-1504B Page 9 of 11
NS – Not Shown – Optional
Manual 2110-1504B Page 10 of 11
X X
X
X
X
X X
X
X X
C60H1-C
Low Voltage Terminal Strip Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator Transformer Transformer Compressor Contactor Compressor Contactor Compressor Contactor Outdoor Motor Capacitor Compressor Capacitor Outdoor Motor Capacitor Compressor Capacitor Wire Shield Ground Terminal 6 Pin Connector Low Ambient Bypass Relay Defrost Board Replacement Kit Control Panel (Sheet Metal Only) Start Device PTCR Low Voltage Box Phase Monitor Terminal Block Outdoor Fan Relay Fuse Block Fuse Fuse Blower Wire Harness Power Blower Wire Harness Control Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Circuit Breaker 50A 2 Pole (0Z) Circuit Breaker 60A 2 Pole (0Z) Circuit Breaker 40A 3 Pole (0Z) Rotary Disconnect (0Z)
C60H1-B
8607-031 8607-013 8607-014 8607-015 8407-048 8407-050 8401-002 8401-016 8401-025 8552-005 8552-089 8552-026 8552-088 135-130 8611-006 3000-1324 8201-086 8620-223 117-309 8551-004 117-312 8201-126 8607-017 8201-032 8614-041 8614-046 8614-042 3000-1221 3000-1390 4096-160 4096-260 4096-360 4096-162 4096-262 4096-362 8615-040 8615-041 8615-043 S8615-068
C60H1-A
Description
C48H1-C
1 2 2 2 4 4 5 5 5 6 6 6 6 7 8 9 10 12 13 14 16 17 18 20 22 23 23 24 25 NS NS NS NS NS NS NS NS NS NS
Part Number
C48H1-B
Dwg. No.
C48H1-A
CONTROL PANEL
X X
X
X
X
X X
X X X
X X
X X
X X X X X X
X X X X X X
X X X
X X X X
X X X X X X X X X X X X X X
X X X
X X X X X X
X X X X X X
X X X
X X X X X 2
X X
X X
X X X X X X X X X X
X X
X X
2 2 X X
X X X X X X X X
X X
X
BLOWER ASSEMBLY 1
4
9
9
12
7
6 9
11 5 10
SEXP-618
Description
5152-011 5152-012 S8106-052-0100 S8107-017-0101 S8107-017-0098 S8107-017-0099 C8106-052-0100 C8107-017-0101 C8107-017-0098 C8107-017-0099 112-344 8200-040 5451-011 105-881 105-880 103-389 151-101 144-166
10-Inch Wheel (CW) 10-Inch Wheel (CCW) 1/2 HP Programmed Motor 3/4 HP Programmed Motor 3/4 HP Programmed Motor 3/4 HP Programmed Motor Programmed Motor Control Only Programmed Motor Control Only Programmed Motor Control Only Programmed Motor Control Only Blower Motor Control Bracket Motor Mount Grommets Back Brace Side Angle Front Brace Housing Diffuser
X X X
S900-273-0013
1 2 3 3 3 3 4 4 4 4 5 6 7 8 9 10 11 12
Part Number
S900-273-0012
Dwg. No.
S900-273-0014
11 S900-272-005
2
9
12
8
3
X X
X X
X X
X X X X X X X X 6 X 4 X 2 2
X X 6 X 4 X 2 2
X X 6 X 4 X 2 2
X X X 6 X 4 X 2 2
Manual 2110-1504B Page 11 of 11
