Transcript
REPLACEMENT PARTS MANUAL
WALL MOUNTED PACKAGE HEAT PUMPS Models: W42H2 W42H2D W48H2 W48H2D W60H2 W60H2D
General Notes
Contents
Revised and/or additional pages may be issued from time to time.
Description
A complete and current manual consists of pages shown in the following contents section.
Cabinet Components
Page
Exploded View............................ 2 Usage List................................... 3 Usage List................................... 4
Functional Components Exploded View............................ 6 Usage List................................... 7 Usage List – Dehum. ................. 8
Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plate.
Control Panel
Layout View................................ 10 Usage List.................................. 11
Control Panel
Layout View................................ 12 Usage List - Dehum................... 13
Blower Housing
Exploded View........................... 14 Usage List.................................. 14
Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead, just as planned.
Manual: 2110-597C Supersedes: 2110-597B File: Tab 17 Date: 08-28-14
Manual 2110-597C Page 1 of 14
CABINET COMPONENTS
This Drawing is Referenced in Tables on Pages 3 & 4.
Manual 2110-597C Page 2 of 14
1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8 8 9 9 9 10 11 11 12 13 14 14 15 15 15 16 16 16 17 17 18 19 20 22 23 24 25 26 27 28 28 28 29 30 30 31 32 32 32
k l
Lower Base Lower Base Left Side Left Side Left Side Right Side Right Side Right Side Back Back Back Top Top Top Upper Front Upper Front Upper Front Vent Option Door Vent Option Door with ERV Vent Option Door Vent Option Door Condenser Grille Condenser Grille Condenser Grille Side Grille Side Grille Side Grille Condenser Partition Drain Pan Drain Pan Blower Partition See Control Panel Assy. Drawing & Parts List Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Disconnect Access Door Disconnect Access Door Disconnect Access Door Fan Shroud Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Air Frame Assembly Right Side Support Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Top Rain Flashing Cond. Partition Block Off Plate Filter Door Assembly Filter Door Assembly Filter Door Assembly
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
W48H2DC
W48H2DA, B
W48H2-C
W48H2-A, -B
W42H2DC
Description
W42H2DA, B
Part Number
S127-425 S127-430 S501-686-* S501-699 S501-701 S501-677-* S501-698 S501-700 S508-098 S508-275 S508-221 S507-307-* S507-309 S507-310 S515-230-* S514-231 S514-232 S553-522-* S553-529-* S553-525 S553-527 118-048-* 118-064 118-072 118-057-* 118-063 118-073 S521-258 S123-122 S123-125 121X216 Control Panel Assy. S132-114 S132-171 S533-225-* S533-229 S533-230 S153-218-* S153-387 S153-405 125-024 125-058 113-140 137-209 BFAD-5 131X099 105X877 147-046 135-128 S111X034 105X878 S543-172-* S543-176 S543-177 135-129 113-150-* 113-359 S536-258 S553-521-* S553-526 S553-528
W42H2-C
Dwg No.
W42H2-A, -B
CABINET COMPONENTS
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Note: Exterior cabinet parts are manufactured from aluminum Code "A" Note: Exterior cabinet parts are manufactured from stainless steel Code "S"
Manual 2110-597C Page 3 of 14
k l
Description
Lower Base Lower Base Left Side Left Side Left Side Right Side Right Side Right Side Back Back Back Top Top Top Upper Front Upper Front Upper Front Vent Option Door Vent Option Door with ERV Vent Option Door Vent Option Door Condenser Grille Condenser Grille Condenser Grille Side Grille Side Grille Side Grille Condenser Partition Drain Pan Drain Pan Blower Partition See Control Panel Assy. Drawing & Parts List Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Disconnect Access Door Disconnect Access Door Disconnect Access Door Fan Shroud Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Outlet Air Frame Assembly Right Side Support Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing Top Rain Flashing Cond. Partition Block Off Plate Filter Door Assembly Filter Door Assembly Filter Door Assembly
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X
X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
W60H2DC
Part Number
S127-425 S127-430 S501-819-* S501-822 S501-820 S501-818-* S501-823 S501-821 S508-098 S508-275 S508-221 S507-307-* S507-309 S507-310 S515-230-* S514-231 S514-232 S553-522-* S553-529-* S553-525 S553-527 118-052-* 118-080 118-078 118-058-* 118-081 118-079 S521-258 S123-122 S123-125 121X216 Control Panel Assy. S132-114 S132-171 S533-225-* S533-229 S533-230 S153-218-* S153-387 S153-405 125-029 125-059 113-140 137-209 BFAD-5 131X099 105X877 147-046 135-128 S111X034 105X878 S543-172-* S543-176 S543-177 135-129 113-150-* 113-359 S536-258 S553-521-* S553-526 S553-528
W60H2DA, B
1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8 8 9 9 9 10 11 11 12 13 14 14 15 15 15 16 16 16 17 17 18 19 20 22 23 24 25 26 27 28 28 28 29 30 30 31 32 32 32
W60H2-C, -F
Dwg No.
W60H2-A, -B
CABINET COMPONENTS
X X X X X X X X X X X X X X X X X X X X X X X X 2 2 2 X X X X X X X X X X X X X X X X X X X X 2 X X X X X X X X X X X X
Exterior cabinet parts are manufactured with various paint color options. To ensure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Note: Exterior cabinet parts are manufactured from aluminum Code "A" Note: Exterior cabinet parts are manufactured from stainless steel Code "S"
Manual 2110-597C Page 4 of 14
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Manual 2110-597C Page 5 of 14
FUNCTIONAL COMPONENTS
Manual 2110-597C Page 6 of 14
1 1 1 1 1 1 1 1 1
8000-332 8000-333 8000-334 8000-343 8000-344 8000-345 8000-324 8000-325 8000-326
Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor
X
2 2 2 2
S900-183 S900-184 S900-185 S900-186
Blower Assembly Blower Assembly Blower Assembly Blower Assembly
X
3
8200-004
Fan Motor Mount
X
X
X
X
X
4
5151-027
Fan Blade
X
X
X
X
X
5 5
8105-039 8105-030
Condenser Motor Condenser Motor
X
X
X
X
6 6
5051-158BX 5051-159BX
Condenser Coil Condenser Coil
X
X
X
X
X
X
7 7 7
800-0382 800-0383 800-0375
Distributor Assembly Distributor Assembly Distributor Assembly
X
X
X
X
X
X
8 8 8
5060-137BX 5060-138BX 5060-082BX
Evaporator Coil Evaporator Coil Evaporator Coil
X
X
X
X
X
X
9 9 9
7004-016 7003-030 7004-027
Air Filter 1" Throw-Away Air Filter 1" Washable (Optional) Air Filter 2" Pleated (Optional)
X X X
X X X
X X X
X X X
X X X
X X X
10
1171-022
1/4 Turn Fastener
X
X
X
X
X
11
1171-024
1/4 Turn Retainer
X
X
X
X
12
1171-023
1/4 Receptacle
X
X
X
X
13 13
5650-039 5650-040
Reversing Valve with 24V Solenoid Coil Reversing Valve with 24V Solenoid Coil
X
X
X
14 14 14
5650-042 5650-043 5650-046
Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua)
X X X
X X X
15
5650-037
Molded Plug 36" Lead
X
16
5201-010
Filter Drier
X
X
X
X
X
X
X
X
X
X
X
X
X
W60H2-C
Description
W60H2-B
Part Number
W60H2-A
W48H2-C
W48H2-B
W48H2-A
W42H2-C
W42H2-B
Dwg No.
W42H2-A
FUNCTIONAL COMPONENTS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X
X X X
X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X
X X X
X X X
X X X
X X X
X X X
X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X
X X
X X
X
X
17
8620-224
Defrost Sensor
X
X
X
X
X
X
18 18
5651-178 5651-190
Heating TXV Thermal Expansion Valve Heating TXV Thermal Expansion Valve
X
X
X
X
X
X
19
1804-0462
High Pressure Switch (Flare) (Optional)
X
X
X
X
X
X
20 20
800-0381 800-0376
Heating Distributor Assembly Heating Distributor Assembly
X
X
X
X
X
X
NS NS
1804-0107 CMA-28
Low Pressure Switch (Flare) (Optional) Low Ambient Control (Flare) (Optional)
X X
X X
X X
X X
X X
X X
X
X
NS = Not Shown
Manual 2110-597C Page 7 of 14
W60H2DC
W60H2DB
W60H2DA
W48H2DC
W48H2DB
W48H2DA
W42H2DC
W42H2DB
Dwg No.
W42H2DA
FUNCTIONAL COMPONENTS – DEHUM. MODELS
Part Number
Description
1 1 1 1 1 1 1 1 1
8000-332 8000-333 8000-334 8000-343 8000-344 8000-345 8000-324 8000-325 8000-326
Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor
X
2 2 2 2
S900-183 S900-184 S900-185 S900-186
Blower Assembly Blower Assembly Blower Assembly Blower Assembly
X
3
8200-004
Fan Motor Mount
X
X
X
X
X
4
5151-027
Fan Blade
X
X
X
X
X
5 5
8105-039 8105-030
Condenser Motor Condenser Motor
X
X
X
X
6 6
5051-158BX 5051-159BX
Condenser Coil Condenser Coil
X
X
X
X
X
X
7 7 7 7 7 7
5651-179 800-0292 5651-228 800-0342 5651-182 800-0388
Cooling Expansion Valve Cooling Distributor Assembly Cooling Expansion Valve Cooling Distributor Assembly Cooling Expansion Valve Cooling Distributor Assembly
X X
X X
X X
X X
X X
X X
8 8 8
917-0128BX 917-0130BX 917-0044BX
Evaporator Coil Assembly Evaporator Coil Assembly Evaporator Coil Assembly
X
X
X
X
X
X
9 9 9
7004-016 7003-030 7004-027
Air Filter 1" Throw-Away Air Filter 1" Washable (Optional) Air Filter 2" Pleated (Optional)
X X X
X X X
X X X
X X X
X X X
X X X
10
1171-022
1/4 Turn Fastener
X
X
X
X
X
11
1171-024
1/4 Turn Retainer
X
X
X
X
X
12
1171-023
1/4 Receptacle
X
X
X
X
X
13 13
5650-039 5650-040
Reversing Valve with 24V Solenoid Coil Reversing Valve with 24V Solenoid Coil
X
X
X
X
X
X
X
X
X
14 14 14
5650-042 5650-043 5650-046
Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (Wilspec) Rev. Valve Solenoid, Black Casing (San Hua)
X X X
X X X
X X X
X X X
X X X
X X X
X X X
X X X
X X X
15
5650-037
Molded Plug 36" Lead
X
X
X
X
X
X
X
X
X
16
5201-010
Filter Drier
X
X
X
X
X
X
X
X
X
17
8620-224
Defrost Sensor
X
X
X
X
X
X
X
X
X
18 18
5651-178 5651-190
Heating TXV Thermal Expansion Valve Heating TXV Thermal Expansion Valve
X
X
X
X
X
X
X
X
X
19
1804-0462
High Pressure Switch (Flare) (Optional)
X
X
X
X
X
X
X
X
X
20 20
800-0381 800-0376
Heating Distributor Assembly Heating Distributor Assembly
X
X
X
X
X
X
NS NS NS NS NS NS
1804-0107 CMA-28 5650-042 5650-046 5650-045 5650-043
Low Pressure Switch (Flare) (Optional) Low Ambient Control (Flare) (Optional) Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (San Hua) 3-Way Valve with 24V Solenoid Coil Flow Control (Orifice)
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
NS = Not Shown Manual 2110-597C Page 8 of 14
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X
X X
X X
X
X
X
X X X
X X X
X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X X X X
X X X X X X
X X X X X X
This page intentionally left blank.
Manual 2110-597C Page 9 of 14
CONTROL PANEL COMPONENTS
17
3
9
13
12
8 10
2
5
7
1
14
16
15
6
4
SEXP-709 A
Manual 2110-597C Page 10 of 14
W42H2-C
W48H2-A
W48H2-B
W48H2-C
8607-019
Low Voltage Terminal Strip
X
X
X
X
X
X
2 2 2
8607-013 8607-014 8607-015
Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator
X
3 3
8201-009 8201-032
Blower Control Relay Blower Control Relay
X
X
4 4
8407-035 8407-042
Transformer Transformer
X
X
5 5
8401-025 8401-002
Compressor Contactor Compressor Contactor
X
6 6 6 6 6
8552-089 8552-005 8552-026 8552-089 8552-058
Compressor Capacitor Outdoor Motor Capacitor Outdoor Motor Capacitor Compressor Capacitor Compressor Capacitor
X
7
135-130
Wire Shield
X
X
8
8611-006
Ground Terminal
X
X
X
X
X
X
X
X
X
9
3000-1282
Wire Assembly
X
X
X
X
X
X
X
X
X
10
8201-086
Low Ambient Bypass Relay
X
X
X
X
X
X
X
X
X
12
8620-223
Heat Pump Control Board
X
X
X
X
X
X
X
X
X
13
117X340
Control Panel
X
X
X
X
X
X
X
X
X
14
8551-004
Start Device (PTCR)
X
15
8201-032
Outdoor Fan Relay
16
117X139
Low Voltage Box
17
8201-126
Phase Monitor
NS NS
3000-1222 3000-1231
Compressor Wire Harness Compressor Wire Harness
NS NS NS NS NS
8615-040 8615-042 8615-041 8615-043 8615-067
Circuit Breaker 50A 2 Pole Circuit Breaker 35A 3 Pole Circuit Breaker 50A 2 Pole Circuit Breaker 35A 3 Pole Toggle Disconnect
NS NS NS
4096-139 4096-240 4096-339
Wiring Diagram Wiring Diagram Wiring Diagram
X X
X X
X
X X X
X
X
X X
X
X
X
X
X
X X
X X
X
X
X X
X
X
X
X
X
X
X
X
X X
X
X
X
X
X
X
X X
X
X
X X X
X
X
X
X X
X
X
X
X
X
X
X X X
X X
X X
X
X X
X
X
X
X
X
X
X X
X
X
X X
X X
X
W60H2-C
W42H2-B
1
X
W60H2-B
Description
Dwg No.
W60H2-A
Part Number
W42H2-A
CONTROL PANEL COMPONENTS
X
X X
X
X
X
X
X
X
X
X
X
X
NS = Not Shown = Optional on these Models k = Circuit breakers listed are for units without electric heat "0Z" models.
Manual 2110-597C Page 11 of 14
CONTROL PANEL COMPONENTS
Manual 2110-597C Page 12 of 14
X
X
X X
W60H2DC
X X
X
W60H2DB
X
X
W60H2DA
X
W48H2DC
X
W48H2DB
W42H2DC
X
W48H2DA
W42H2DB
Dwg No.
W42H2DA
CONTROL PANEL COMPONENTS – DEHUM. MODELS
X
X
X
X
X X
Part Number
Description
1
8607-019
Low Voltage Terminal Strip
2 2 2
8607-013 8607-014 8607-015
Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator
X
3 3
8201-009 8201-032
Blower Control Relay Blower Control Relay
X
X
4 4
8407-048 8407-050
Transformer 65VA Transformer 65VA
X
X
5 5
8401-025 8401-002
Compressor Contactor Compressor Contactor
X
6 6 6 6 6
8552-089 8552-005 8552-026 8552-089 8552-058
Compressor Capacitor Outdoor Motor Capacitor Outdoor Motor Capacitor Compressor Capacitor Compressor Capacitor
X
7
135-130
Wire Shield
X
X
X
X
X
X
X
X
8
8611-006
Ground Terminal
X
X
X
X
X
X
X
X
X
9
3000-1167
Wire Harness
X
X
X
X
X
X
X
X
X
10
8201-086
Low Ambient Bypass Relay
X
X
X
X
X
X
X
X
X
12
8620-223
Heat Pump Control Board
X
X
X
X
X
X
X
X
X
13
117X340
Control Panel
X
X
X
X
X
X
X
X
X
14
8551-004
Start Device (PTCR)
X
15
8408-037
Return Air Thermostat
X
X
X
X
X
X
X
X
X
16
117X139
Low Voltage Box
X
X
X
X
X
X
X
X
X
17
8201-126
Phase Monitor
X
X
X
X
X
X
18
8607-017
Terminal Block
X
X
X
X
X
X
X
X
X
19
8201-113
Dehumidification Logic Board
X
X
X
X
X
X
X
X
X
20
8201-032
Outdoor Fan Relay
NS NS
3000-1222 3000-1231
Compressor Wire Harness Compressor Wire Harness
NS NS NS NS NS
8615-040 8615-042 8615-041 8615-043 8615-067
Circuit Breaker 50A 2 Pole Circuit Breaker 35A 3 Pole Circuit Breaker 50A 2 Pole Circuit Breaker 35A 3 Pole Toggle Disconnect
NS NS NS
4096-143 4096-244 4096-342
Wiring Diagram Wiring Diagram Wiring Diagram
X X
X X X
X
X
X
X
X
X
X
X X
X
X
X
X
X
X
X
X
X
X X
X X X
X
X
X
X
X
X
X X
X X
X X
X
X
X
X
X
X
X
X X
X
X
X
X X
X
X
X
X X
X
X
X
X
X
X
NS = Not Shown = Optional on these Models k = Circuit breakers listed are for units without electric heat "0Z" models.
Manual 2110-597C Page 13 of 14
S900-184
1 1
5152-011 5152-057
10 Inch Wheel (CW) 9 Inch Wheel (CW)
X
X
2 2
5152-012 5152-058
10 Inch Wheel (CW) 9 Inch Wheel (CW)
X
X
3 3
8106-046 8106-025
Blower Motor (230/208) Blower Motor (460)
X
4
8552-005
Capacitor
X
X
X
X
5
8200-040
Motor Mount
X
X
X
X
6
5451-011
Grommets
6
6
6
6
7
105-881
Back Brace
X
X
X
X
8
105-880
Side Angle
4
4
4
4
9
103-389
Front Brace
X
X
X
X
10
151-101
Housing
2
2
2
2
11
144-166
Diffuser
2
2
2
2
Manual 2110-597C Page 14 of 14
X
S900-186
Description
Dwg No.
S900-185
Part Number
S900-183
BLOWER ASSEMBLY
X
X
X
X
X
X
