REPLACEMENT PARTS MANUAL
WALL MOUNTED PACKAGE AIR CONDITIONER MODELS: WL484H
WL602H
General Notes
Contents
¾ Revised and/or additional pages may be issued from time to time.
Description
¾ A complete and current manual consists of pages shown in the following contents section.
Page
Cabinet Components Exploded View .......................... 2 Usage List ................................. 3 Functional Components Exploded View .......................... 4 Usage List ................................. 5
Important
Control Panel
¾ Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.
Exploded View .......................... 6 Usage List ................................. 7 Blower Assembly
Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead, just as planned.
Exploded View .......................... 8 Usage List ................................. 8
Manual: Supersedes: File: Date:
Manual Page
2110-459B 2110-459A Tab 16 11-11-05
2110-459B 1 of 8
CABINET COMPONENTS
Manual 2110-459B Page 2 of 8
Description Lower Base Right Side Left Side Back Top Upper Front Service Door Condenser Grille Side Grille Condenser Partition Drain Pan Blower Partition See Control Panel Assembly Drawing & Parts List Control Panel Cover (Inner) Control Panel Cover (Inner) Control Panel Cover (Outer) Disconnect Access Door Fan Shroud Bottom Mounting Bracket Fill Fresh Air Damper Assembly Filter Tray Left Side Support Left Evaporator Support Raceway Oulet Airframe Assembly Right Side Support Right Side Cover Plate (Outer) Heat Shield Top Rain Flashing
WL602HC, F
Part No. S127Y214 S500-319-* 1 S500-320-* 1 S508-098 S506-142-* 1 S514-077-* 1 S552-224-* 1 118-049-* 1 118-057-* 1 S520Y258 123-083 121Y216 Control Panel Assy. S133-114 S133-171 S533-140-* 1 S153-218-* 1 125-024 113-140 137-209 BFAD-5 131Y099 105Y877 147-046 135-128 111Y034 105Y878 S143-042-* 1 135-129 113-150-* 1
WL602HA, B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30
WL484HC, F
Drawing No.
WL484HA, B
CABINET COMPONENTS
X X X X X X X X 2 X X X X X
X X X X X X X X 2 X X X X
X X X X X X X X 2 X X X X X
X X X X X X X X 2 X X X X
X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X
1 NOTE: EXterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.
Manual Page
2110-459B 3 of 8
FUNCTIONAL COMPONENTS
Manual 2110-459B Page 4 of 8
2 2 2 2
S900-183 S900-184 S900-185 S900-186
Blower Assembly Blower Assembly Blower Assembly Blower Assembly
X
3
8200-004
Fan Motor Mount
X
X
X
X
WL602HF
Compressor Compressor Compressor Compressor Compressor Compressor
WL484HF
8000-153 8000-154 8000-155 8000-236 8000-221 8000-222
WL602HC
1 1 1 1 1 1
WL602HB
Description
WL602HA
Part No.
WL484HC
WL484HB
Draw ing N o.
WL484HA
FUNCTIONAL COMPONENTS
X X X
X
X X X
X
X
X X X
X
X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
4
5151-027
Fan Blade
5 5
8105-030 8105-039
Condenser Motor Condenser Motor
X
X
6
5051-093
Condenser Coil
X
X
X
7 7
5651-101 5651-082
Expansion Valve Expansion Valve
X
X
X
8 8
5060-070 5060-071
Evaporator Coil Evaporator Coil
X
X
X X
X
X
9 9 9
7004-016 7003-030 7004-027
Air Filter 1" Throw-Away Air Filter 1" Washable 1 Air Filter 2" Pleated 1
X X X
X X X
X X X
X X X
X X X
X X X
X X X
X X X
10
1171-022
1/4 Turn Fastener
X
X
X
X
X
X
X
X
11
1171-024
1/4 Turn Retainer
X
X
X
X
X
X
X
X
12
1171-023
1/4 Receptacle
X
X
X
X
X
X
X
X
14
5651-015
Head Pressure Control Valve
X
X
X
X
X
X
X
X
15
5651-016
Pressure Differential Valve
X
X
X
X
X
X
X
X
16
5651-051
Shut-Off Valve
X
X
X
X
X
X
X
X
17
5651-096
Hot Gas Bypass Valve
X
X
X
X
X
X
X
X
18
5201-002
Filter Dryer
X
X
X
X
X
X
X
X
19
5201-014
Sight Glass
X
X
X
X
X
X
X
X
20
5202-018
Accumulator
X
X
X
X
X
X
X
X
21
5203-006
Receiver
X
X
X
X
X
X
X
X
22 22
5651-109 5651-108
Distributor Distributor
X
X
X
X X
X
23 23
8605-012 8605-013
Crankcase Heater Crankcase Heater
X
NS
1804-0106
High Pressure Switch
X
X
X
X
X
NS
1804-0107
Low Pressure Switch
X
X
X
X
X
X
X
X X
X
X
X
X
X
X
X
X X X
X
X
X X
X
X X
X
X
X
X
X
X
X
X
NS = Not Shown
1 Optional
Manual Page
2110-459B 5 of 8
CONTROL PANEL
Manual 2110-459B Page 6 of 8
X X
WL602HF
X
WL484HF
X
WL602HC
X
WL602HB
WL484HC
X
WL602HA
WL484HB
Draw ing N o.
WL484HA
CONTROL PANEL
X
X
X
X
X
X
X X
2
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Part No.
Description
1
8607-020
Low Voltage Terminal Strip
2 2 2
8607-013 8607-014 8607-015
Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator
X
3 3
8201-056 8201-032
Blower Control Blower Relay
X
4 4
8407-034 8407-042
Transformer Transformer
X
5 5
8401-002 8401-025
Compressor Contactor Compressor Contactor
6 6 6 6
8552-005 8552-026 8552-058 8552-072
Outdoor Motor Capacitor Outdoor Motor Capacitor Compressor Capacitor Compressor Capacitor
X
7
135-130
Wire Shield
X
X
X
X
X
8
8611-006
Ground Terminal
X
X
X
X
9
3000-978
6 Pin Connector
X
X
X
10
8201-085
Phase Monitor
X
X
11
8201-062
Alarm Relay A
X
X
X
12
8552-003
Start Kit
X
13 13
8201-009 8201-032
Crankcase Heat Relay Crankcase Heat Relay
X
14
117Y139
Low Voltage Box
X
X
X
X
X
15
117Y143
Control Panel
X
X
X
X
17
8201-088
Compressor Control Module
X
X
X
X
NS NS NS NS
4095-129 4095-231 4095-320 4095-624
Wiring Wiring Wiring Wiring
X
Diagram Diagram Diagram Diagram
X
X
X
X
X X
X X
X
X X
X
X
X
X
X
X X
X
X
X X
X X
X
X
X
X
X X
X X
X
NS = Not Shown
c = Optional
Manual Page
2110-459B 7 of 8
Manual 2110-459B Page 8 of 8
X
X
X X
X
X X 6 X 4 X 2 2
900-186
10 Inch Wheel (CW) 9 Inch Wheel (CW) 10 Inch Wheel (CCW) 9 Inch Wheel (CCW) Blower Motor (230/208) Blower Motor (460) Capacitor Motor Mount Grommets Back Brace Side Angle Front Brace Housing Diffuser
900-185
Description 5152-011 5152-057 5152-012 5152-058 8106-030 8106-025 8552-005 8200-040 5451-011 105-881 105-880 103-389 151-101 144-166
900-184
Drawing No.Part No. 1 1 2 2 3 3 4 5 6 7 8 9 10 11
900-183
BLOWER ASSEMBLY
X
X
X
X
X X X X 6 X 4 X 2 2
X X 6 X 4 X 2 2
X X X 6 X 4 X 2 2