Transcript
Warrior ST™, Warrior™ EcoFlex
PARTS LIST
Standard Models: 56315036(28D), 56315037(32D), 56315038(28C), 56315039(32C-C), 56307250(28D-C), 56315538(28D-C), 56315539, 56315786(32D-C), 56315540(28C-C) Obsolete AXP Models: 56315040(X28D-C),56315041(X32D-C), 56315541(X28C-C), 56315542(X32C-C) EcoFlex Models: 56381014(X28D-C), 56381015, 56381017(X32D-C), 56381024(X28C-C), 56381028(X32C-C)
4/05 revised 7/13 FORM NO. 56042463
PARTS LIST
revised 7/11
TABLE OF CONTENTS
DESCRIPTION
PAGE
Chassis System ................................................................................................. 2-3 Chassis System - Squeegee Linkage Assy before SN1926624 ........................ 4-5 Chassis System - Squeegee Linkage Assy after SN1926623 ........................... 6-7 Decal System..................................................................................................... 8-9 Recovery System........................................................................................... 10-11 Scrub System - Disk before SN1000025514 ................................................. 12-13 Scrub System - Disk after SN1000025514 .................................................... 14-15 Scrub System - Cylindrical............................................................................. 16-17 Solution - Electrical System-1 - EcoFlex™ .................................................... 18-19 Solution - Electrical System-2 - EcoFlex™ .................................................... 20-21 Solution - Electrical System-1 - STD ............................................................. 22-23 Solution - Electrical System-2 - STD ............................................................. 24-25 Chemical Assy - EcoFlex™ ......................................................................... 26-27 Paddle Assy ................................................................................................. 28-29 Squeegee Assy .............................................................................................. 30-31 Ladder Diagram - before September 2009 .................................................... 32-33 Ladder Diagram - after September 2009 ....................................................... 34-35 Optional Kits & Accessories ................................................................................ 36 Brush Selector Guide-Disk ................................................................................. 37 Brush Selector Guide-Cylindrical ........................................................................ 38 Squeegee Blade Selector Guide ........................................................................ 39 WHEN ORDERING PARTS *
Use the part numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
4/05
Serial No.
56042463 - WARRIOR™
1
PARTS LIST
revised 5/05
CHASSIS SYSTEM
21
13
3
24
27 5 1
11
33
7
10
9
22 23
32 29
28 14
6
26
17
31
2
20 16 25
12 4 8
2
30
WARRIOR™ - 56042463
19 18
15
4/05
revised 10/11
PARTS LIST
CHASSIS SYSTEM Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 * * * * * * 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Ref. No. Qty 56370878 56412173 56001879 56001939 56002022 56002708 56003012 56003179 56003312 56003389 56003405 56003435 56003637 56009030 56009116 56009241 56131601 56315171 56315177 9096219000 56382500 56315676 56315677 56315678 56380164 56380511 56381779 56315073 56315080 56315111 56315154 56315179 56315202 56315210 56315239 56381475 56315691 56365555 56409152 56412182 56478523
2 1 2 10 4 2 3 8 2 8 4 4 2 1 6 1 2 1 2 2 1 1 4 2 1 A/R 1 1 2 2 1 2 2 1 1 1 1 2 1 1 1
Description Bearing, Sleeve Solution Filter Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Wsh, Flt SAE 5/8 Nut, Hex Nyl Loc 1/4-20 Scr, Hex SS 5/16-18 X .75 Scr, Hex Thd To Hd M8-1.25 X 20mm Nut, Hex Nyl Loc M12-1.75 Nut, Hex Nyl Loc M8-1.25 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex SS M8-1.25 X 20mm Scr, Hex M12-1.75 X 40mm Scr, Pan Phil Thd Form 10-24 X .38 Nut, Hex Hvy 1/2-20 Scr, Hex 3/8-16 X 4.25 Clamp, Hose SAE #16 Kit, Drive Wheel TSBUS2010-1074 (Before February 2011) Wheel, Drive (After February 2011) Wheel, Polyurethane-Traction (optional) Transaxle, 36v (M1) Motor Carbon Brush Neoprene Mounting Sleeve Kit-Coupling Kit-Hub Transaxle TSBUS2008-1023 / TSBUS2009-1042 Transaxle Service Kit TSBUS2011-0004 Weldment, Chassis Bushing Cylindrical Mount Bushing, Spacer Linkage Arm Plate, Transaxle Mount TSBUS2010-1074 Assembly, Squeegee Linkage Large Linkage Arm NOTE 1 Ball Valve Ground Chain Caster Swivel 4.0x2.0 Barb, 90 Elbow 1/2 X 1/2npt Nipple, Hex 3/4-14 Tie, Cable
* = Not Shown NOTE 1: As of October 2008 56315239 is no longer used in production. If you need to replace this item please order Kit 56109540.
4/05
56042463 - WARRIOR™
3
PARTS LIST
revised 6/06
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624
17
14
2 19
22
18
15
4
20
6 24
13
16
8
15 7 23 11
9
21
1
10
14
3 5 12
4
WARRIOR™ - 56042463
4/05
PARTS LIST
revised 10/11
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY BEFORE SN1926624 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
4/05
Ref. No. Qty
Description
56315210 56185264 56250414 56324350 56331076 56315580 56475480 56001833 56002098 56002840 56002850 56003219 56002901 56003123 56003682 56003692 56009084 56315082
Squeegee Linkage Assembly Bearing, Flange Bearing, Flange Wheel Collar Bushing Knob Scr, Hex 1/4-20 X 1.50 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin SS 1/4-20 Nut, Hex Nyl Loc SS 3/8-16 Scr, Hex SS 1/4-20 X 1.50 Scr, Soc Set 10-2 4x .38 Scr, Soc Shd .50 X .50 X 3/8-16 Scr, Soc Shd .50 X .75 X 3/8-16 Scr, Soc Set Loc 10-24 X .19 Pin Bracket, Squeegee Level Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Linkage Arm Weldment, Squeegee Mount TSBUS2006-915
56315208 56315240 56315245 56315295 56315338 56315698
1 8 2 2 2 2 1 1 1 1 2 8 2 1 6 2 2 1 1 1 1 1 2 4 1
56042463 - WARRIOR™
5
PARTS LIST
revised 6/06
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623
15 19 20
26
2
25 4
23
21 14
24
26
13
6
16 5
22
18 8 9
11 17 7
10 1
6
WARRIOR™ - 56042463
3 12
4/05
PARTS LIST
revised 10/11
CHASSIS SYSTEM - SQUEEGEE LINKAGE ASSY AFTER SN1926623 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
4/05
Ref. No. Qty
Description
56315210 56324350 56331076 56315580 56475480 56001833 56002063 56002091 56002098 56002840 56002850 56003219 56002880 56003123 56009084 56250414 56315941 56315067 56315068 56315082 56315208 56315240 56315245 56315295 56315698 56315713 56002940
Squeegee Linkage Assembly Wheel Collar Bushing Knob Scr, Hex 1/4-20 X 1.50 Wsh, Flt SAE 3/8 Scr, Hex 3/8-16 X 2.00 Wsh, Flt SAE 1/4 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin SS 1/4-20 Nut, Hex Nyl Loc SS 3/8-16 Scr, Hex SS 1/4-20 X 1.75 Scr, Soc Set 10-2 4x .38 Scr, Soc Set Loc 10-24 X .19 Bearing, Flange Linkage Arm, Molded Spacer, Phenolic Spacer, Phenolic Pin Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Weldment, Squeegee Mount TSBUS2006-915 Bracket, Squeegee Level Wsh, Flt SAE SS 5/8
1 2 2 2 1 1 14 8 1 1 2 8 2 1 2 2 4 6 2 1 1 1 1 2 1 1 2
56042463 - WARRIOR™
7
revised 2/10
PARTS LIST
DECAL SYSTEM
8
WARRIOR™ - 56042463
4/05
revised 2/10
PARTS LIST
DECAL SYSTEM Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15
Ref. No. Qty
Description
56014601 56016324 56015259 56016690 56016726 56381114 56016727 56016730 56315954 56003086 56306120 56009002 56009069 56306144 56315953 56014450
Decal, Caution Decal, Charger Decal, Battery Wiring Decal, Circuit Breaker Decal, Warrior AXP NOTE 1 Decal-Warrior EcoFlex NOTE 2 Decal, Warrior ST Decal, Advance Bracket (only used on model 56307250) Scr, Flt Phil SS 1/4-20 x .88 (only used on model 56307250) Box, Waterproof (only used on model 56307250) Wsh, Flt .266 x .906 x .060 (only used on model 56307250) Scr, Pan Phil Loc 1/4-20 x .50 (only used on model 56307250) Decal, Warning (only used on model 56307250) Decal (only used on model 56307250) Decal, Patent Numbers
1 1 1 1 2 2 2 1 1 2 1 2 2 1 2 1
NOTE 1: Only used on AXP models. NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
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PARTS LIST
revised 11/12
RECOVERY SYSTEM
14 20
24 25
17
26
11 12
7
9
15 8 30
13 29 22
16
10
19 1
23
5 6
2
27
31 18
21 28 6
10
WARRIOR™ - 56042463
5
4
3
4/05
PARTS LIST
revised 11/12
RECOVERY SYSTEM Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 * * ** 27 * 28 ** 29 30 31
Ref. No. Qty
Description
56315694 56412154 56001993 56002053 56002098 56002145 56002849 56002896 56002919 56003730 56009005 56305464 56315406 56315428 56315176 56315096 56315098 56315099 56315102 56315141 56315220 56315257 56315268 56315272 56315303 56315346 56381940 56601411 56601413 56601410 56391208 56377001 56315375 56315597 56440213 56456797 56477613
Hinge Gasket, Vacuum Duct Scr, Pan Phil 10-24 X .50 Wsh, Flt STD #10 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X .50 Nut, Hex Nyl Loc-Thin Ss 10-24 Scr, Pan Phil SS 10-24 X .62 Wsh, Flt STD SS #10 Scr Soc Hd.38X.25 5/16-18 Scr, Pan Phil SS Type B 10-16 X .75 Plug, 3/4 Hex Pipe NOTE 1 Tank, Recovery (grey) TSBUS2006-938 / TSBUS2007-952 Tank, Recovery (green / model 56307250 only) Cover, Recovery Tank Switch, Electromagnetic Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Gasket, Recovery Lid Clamp, P Vac Hose Assy. Cable Assy Retaining, Strap Plate Drain Hose NOTE 2 Drain Hose Cap Kit Drain Hose kit NOTE 2 Drain Hose Extension Vac Motor Assy (M4) Carbon Brush Set of 2 Foam, Acoustical Sound Reduction Kit Clamp, Hose SAE #32 Clamp, Hose SAE #36 Tie, Cable
1 1 4 4 4 4 2 2 2 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2
* = Not Shown ** = Optional (Not Included) NOTE 1: Not used after March 2008. NOTE 2: Drain Hoses 56315638 and 56601405 have been replaced by Drain Hose 56381940 in production. When replacing 56315638 or 56601405 you need to order Drain Hose Kit 56601413.
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56042463 - WARRIOR™
11
PARTS LIST
revised 9/09
SCRUB SYSTEM - DISK BEFORE SN1000025514 32" ONLY
44
45 25
46
47
36
34
24 1
48
3
38
26
19
37
33
40 39
27
20
6 9
23 2
35
14
41 30
28
31
1
29
13 41 4 5
18
42 43
4
15
21
10 17
8 22
26
16
12 5
7 27
11 32
12
WARRIOR™ - 56042463
4/05
PARTS LIST
revised 2/13
SCRUB SYSTEM - DISK BEFORE SN1000025514 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Ref. No. Qty
Description
56002959 56324350 56001879 56002910 56002938 56003120 56003335 56003338 56003438 56003472 56003477 56003533 56003679 56003693 56009022 56009107 56314108 56315588 56315859 56315161 56315719 56315274 56315626 56315754 56315755 56315339 56315648 56355488
Pin, Cotter Hair NOTE 3 Wheel (28”) Wsh, Flt SAE 1/2 NOTE 3 Wsh, Flt SAE SS 3/8 Wsh, Flt SAE SS 5/16 Pin, Cotter Hair .0915 X .375 Scr, Hex Loc SS 5/16-18 X .88 Scr, Hex Loc SS 3/8-16 X .75 Nut, Hex Nyl Loc SS M10-1.5 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”) Scr, Hex Loc SS M8-1 X 25mm Scr, Hex SS M10-1.5 X 20mm Pin, Ring .50 X 1.63 Rivet, Nylon Tree Push-In (.218) Wsh, Flt .754 X 1.250 X .120 Wsh, Flt SS .378 X 1.000 X .120 Hub, Drive Scrub Deck, Disc, Cast (28”) NOTE 1 Scrub Deck, Disc, Cast (32”) NOTE 1 Pin Weld’t, Actuator Bracket NOTE 1 Skirt, Rubber (28”) Skirt, Rubber (32”) Bumper, Extruded (28”) NOTE 2 Bumper, Extruded (32”) NOTE 2 Bracket Shroud, Motor Clamp, Hose SAE #96
3 1 2 8 7 2 2 8 4 1 6 4 2 3 2 2 2 1 1 1 1 1 1 1 1 1 2 2
Item 26 27 28 29 30 31 [] [] [] 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Ref. No. Qty 56396195 56397300 56397301 56397316 56397139 56397138 56380637 NA 56505808 56002938 56003405 56003639 56009030 56009096 56383238 56314030 56397081 56315373 56002769 56315759 56315761 56002880 56002859 56315580 56049261 56002850
1 1 1 1 1 2 4 4 1 NA 2 3 3 3 1 1 2 1 1 2 4 1 1 1 2 1 1 1
Description Lug, Counterclockwise (33-40) TSBUS2009-1039 Lug, Clockwise (33-40) TSBUS2009-1039 Hose, PVC .38id X 6.00 Tee, Barb Hose, PVC .375 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059 Carbon Brush NOTE 4 Brush Spring NOTE 4 Brush Board Assy NOTE 4 See Brush Selector Guide Brush Midlite 14 (model 56307250 only) Wsh, Flt SAE SS 5/16 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex Hd SS M8-1.25 x 30mm Scr, Pan Phil Thd Form 10-24 x .38 Wsh, Flt .193 x .875 x .060 Brush Drive Disc Brush Holder Spring Retainer Weld’t, Deck Mount Brkt NOTE 1 Nut, Hex Nyl Loc 3/8-16 NOTE 1 Band Clamp (28”) Band Clamp (32”) Scr, Hex Loc SS 1/4-20 X 1.75 (32”) Wsh, Flt SAE SS 1/4 (32”) Bushing, Stainless (32”) Wheel (32”) Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”)
[ ] = Not Shown
NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings (56315053 - 28” & 56315052 – 32”) are no longer available. If you have a machine built prior to this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include items (9, 12, 14, 18, 20, 41, 42). Old Deck 56315053 (28”) 56315052 (32”)
Order Kit 56315727 56315728
NOTE 2: Extruded Bumpers PNs 56315318 & 56315627 are obsolete. If you need to replace one of these bumpers please order one of the kits listed below. Old Bumper 56315318 (28”) 56315627 (32”)
Order Kit 56315764 56315765
NOTE 3: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The new design does not use item #3 and the quantity of item #1 is reduced to 2. NOTE 4: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138. If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637.
4/05
56042463 - WARRIOR™
13
PARTS LIST
revised 2/12
SCRUB SYSTEM - DISK AFTER SN1000025514 32" ONLY
44
45 25
17
11
38
24 1
40
16
3
19
27 26
20
6
36
35 37
9
23 2
14
34
41 39
30
28 29
13 41 4
15
10
18 42
4
5
31
1
8
21
43
22
12
26
27 32
14
7
WARRIOR™ - 56042463
4/05
PARTS LIST
revised 2/12
SCRUB SYSTEM - DISK AFTER SN1000025514 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Ref. No. Qty
Description
56002959 56324350 56001879 56002910 56002938 56003120 56002131 56003338 56003438 56003472 56049261 56003533 56003679 56003693 56009022 56002850 56315580 56315588 56315859 56315161 56315719 56315274 56315626 56315754 56315755 56315339 56315648 56355488
Pin, Cotter Hair Wheel (28”) Wsh, Flt SAE 1/2 Wsh, Flt SAE SS 3/8 Wsh, Flt SAE SS 5/16 Pin, Cotter Hair .0915 X .375 Scr, Soc Hd 5/16 – 18 x 1.25 Scr, Hex Loc SS 3/8-16 X .75 Nut, Hex Nyl Loc SS M10-1.5 Scr, Soc Shd .38 X 1.00 X 5/16-18 (28”) Wheel (32”) Scr, Hex SS M10-1.5 X 20mm Pin, Ring .50 X 1.63 Rivet, Nylon Tree Push-In (.218) Wsh, Flt .754 X 1.250 X .120 Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32”) Bushing, Stainless (32”) Scrub Deck, Disc, Cast (28”) Scrub Deck, Disc, Cast (32”) Pin Weld’t, Actuator Bracket Skirt, Rubber (28”) Skirt, Rubber (32”) Bumper, Extruded (28”) Bumper, Extruded (32”) Bracket Shroud, Motor Clamp, Hose SAE #96
2 1 2 8 1 2 2 8 4 1 1 4 2 3 2 1 1 1 1 1 1 1 1 1 1 1 2 2
Item 26 27 28 29 30 31 [] [] [] 32 34 35 36 37 38 39 40 41 42 43 44 45
Ref. No. Qty
Description
56109651 56109652 56396195 56397300 56397301 56397316 56397139 56397138 56380637 NA 56505808 366455 56009002 56009247 56109653 56601056 56601118 56112521 56315373 56002769 56315759 56315761 56002880 56002859
Brush Plate Assy, Counterclockwise (33-40) Brush Plate Assy, Clockwise (33-40) Hose, PVC .38id X 6.00 Tee, Barb Hose, PVC .375 Motor / Gear Unit Assembly 36v (M2 / M3) TSBUS2010-1059 Carbon Brush NOTE 1 Brush Spring NOTE 1 Brush Board Assy NOTE 1 See Brush Selector Guide Brush Midlite 14 (model 56307250 only) Plate, Stop Wsh, Flt .266 x .906 x .060 Scr, Pan Phil Plastite 10-14 x .38 Spring Retainer Spring, Brush Holder Brush Plate Gimbal-Collar Assembly Weld’t, Deck Mount Brkt Nut, Hex Nyl Loc 3/8-16 Band Clamp (28”) Band Clamp (32”) Scr, Hex Loc SS 1/4-20 X 1.75 (32”) Wsh, Flt SAE SS 1/4 (32”)
1 1 1 1 1 2 4 4 1 NA 2 1 1 3 1 1 1 1 2 4 1 1 1 2
[ ] = Not Shown
NOTE 1: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138. If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637.
4/05
56042463 - WARRIOR™
15
PARTS LIST
revised 2/12
SCRUB SYSTEM - CYLINDRICAL
33
25
29
8
31
35 32 30 34
7 27
13
24
9
18
6
4
11
20
17
23
12
10
1 5
14
28
26 16
3
21
23
2
15
20
10
10 24
49
22
13 24 47
22 45
48
46
41 39
43
40 42
44 38
16
WARRIOR™ - 56042463
37 36
36
4/05
revised 2/12
PARTS LIST
SCRUB SYSTEM – CYLINDRICAL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 [] [] 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
Ref. No. Qty
Description
56002959 56003403 56407391 56407433 56412176 56001879 56002086 56002948 56003120 56003426 56003431 56003492 56003603 56003679 56315355 56315647 56219932 56315611 56412287 56380003 56315161 56315320 56315321 56262549 56407559 56315445 56314445 56315459 56315616 56315470 56315620 56410214 56412459 56003426 56002896 56003431 56009060 56315460 56315621 56315464 56315618 56315467 56315617 56106070 56407389 56407442 56002119 56003237 56381765 56109527 56407558 56106070 56407558 56315447 56407303 56407551 56002992
Pin, Cotter Hair NOTE 1 Nut, Hex Nyl Loc M6-1.00 Blade Sheave, Poly-V Bushing Wsh, Flt SAE 1/2 NOTE 1 Scr, Soc Set Loc 5/16-18x.25 Scr, Hex Hd Loc 1/4-20x.75 Pin, Cotter Hair .0915 X .375 Nut, Hex Nyl Loc SS M6x1.0 Scr, Hex Hd SS M6-1.0x16mm Scr, Hex M6-1.0x95mm Scr, Pan Phil Thd Form 1/4-20x.38 Pin, Ring .50 X 1.63 Manifold, PVC (28”) Manifold, PVC (32”) Clamp, Hose SAE #6 Motor, 36 Vdc, .75 Hp, 1800 RPM (M2 / M3) Brush / Spring Kit NOTE 2 Brush / Spring Kit NOTE 2 Pin Harness, Brush (Not Shown) Belt, Auto Tension Tee, Barb Drive End Assy (#36-43) Cover, Belt Idler End Assy (#44-48) Hopper Assembly (28” / #29-35)) Hopper Assembly (32” / #29-35) Housing, Weld’t (28”) Housing, Weld’t (32”) Strap Wheel Nut, Hex Nyl Loc SS M6-1.00 Scr, Pan Phil SS 10-24 x .62 Scr, Hex Hd SS M6-1.00 x 16mm Wsh, Flt SS .260 x 1.00 x .074 Hopper (28”) Hopper (32”) Hopper Screen (28”) Hopper Screen (32”) Hopper Bracket (28”) Hopper Bracket (32”) Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x .50 Key, Sq., 19 x .62 Bearing Plate Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub Scr, Hex SS 5/16-18 x .50
3 2 2 2 2 6 4 6 2 8 2 2 2 2 2 2 2 2 1 1 1 2 2 1 2 2 2 1 1 1 1 2 2 4 2 4 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2
[ ] = Not Shown NOTE 1: As of October 2008 a new upper deck linkage arm (56315836) is being used in production. The quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to 4. NOTE 2: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287. If your cylindrical scrub motor has a serial tag from Nilfisk-Advance order Brush / Spring Kit 56380003.
4/05
56042463 - WARRIOR™
17
PARTS LIST
revised 7/11
SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™ 25 26
23
80
19
15 13 69
120 53
28 8
123
4
32 6 136 71
10
33
1 8
44
75
74 86
41
15 21
49 17
39 81
61
42
10
84
22
8
To Deck 79
116 114
95 91
93 2
67
96
36
45
18
92
94
WARRIOR™ - 56042463
48
31 7
117
64 5 30 Before November 2008 (see NOTE 4) After October 2008 (see NOTE 4) 130 131
133
132
4/05
PARTS LIST
revised 7/11
SOLUTION - ELECTRICAL SYSTEM-1 - EcoFlex™ Item 1 2 4 5 6 7 8 10 13 15 17 19 21 22 23 25 26 28 30 31 32 33 36 39 41 42 44 [] [] 45 48 49 53 61 64
Ref. No. Qty 56002959 56302168 56365777 56001832 56009122 56002667 56002098 56002145 56002684 56002825 56002840 56002841 56002849 56002896 56002919 56003003 56009006 56003679 56009139 56219932 56262180 56302015 56315733 56109560 56315429 56109562 56315087 56315433 56315191 56315219 56315265
1 1 4 1 4 1 7 7 6 7 1 2 2 1 1 1 1 1 1 1 2 1 4 5 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Pin, Cotter Hair Hinge Lug, Brush Driver Bearing, Sleeve NOTE 4 Scr, Flt Phil 1/4-20 X 1.00 Wsh, Flt SAE 1/2 NOTE 4 Wsh, Flt .344 X .938 X .125 Scr, Hex 5/16-18 X .75 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X .50 Scr, Hex 3/8-16 X 1.75 Scr, Pan Phil 1/4-20 X 1.25 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 Nut, Hex Nyl Loc-Thin 3/8-16 Nut, Hex Nyl Loc-Thin Ss 10-24 Scr, Pan Phil SS 10-24 X .62 Wsh, Flt Std Ss #10 Scr, Pan Phil 5/16-18 X .62 Nut, Hex Nyl Loc M12-1.75 NOTE 4 Scr, Hex M12-1.75 X 35mm NOTE 4 Scr, Pan Phil SS Type B 10-16 X 1.00 Pin, Ring .50 X 1.63 Scr, Pan Phil Loc 10-24 X .38 Clamp, Hose SAE #6 Hose, Spiral .500 Hose, Spiral .375 Tank, Solution (grey) TSBUS2006-940 Solution Tank Kit (grey) NOTE 6 Tank, Solution (green / model 56307250 only) Solution Tank Kit (green / model 56307250 only) NOTE 6 Nose Cone (grey) Nose Cone (green / model 56307250 only) Pivot Weld’t. TSBUS2006-940 NOTE 4 Yoke, Actuator Cover, Solution Fill TSBUS2007-967 Tee, Barb Bushing NOTE 4
Item 67 69 71 74 75 79 80 81 84 86 91 [] [] 92 93 94 95 96 114 116 117 120 123 130 131 132 133 136
Ref. No. Qty 56315609 56315432 56315645 56381104 56315744 56315686 56315687 56109595 56410254 56397215 56409462 56418669 56109597 56109596 56109636 56109547 56420018 56109546 56412071 56329145
56315166 56002916 56109524 56003120 56315836 56002063 7-13-07096
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 3 1
Description
Cover, Chemical Tank (grey) Cover, Chemical Tank (green / model 56307250 only) Chemical Tank Assy NOTE 8 Chemical Tank Assy NOTE 9 Weldment, Actuator Mount TSBUS2006-940 Charge Connector Assy (to batteries) Charge Connector Assy (to electrical box) Lift Actuator Assembly (91-96) NOTE 7 / TSBUS2009-1040 Wire Rope, 6 Inch TSBUS2007-967 Solenoid Valve Assy. 36v Hose, Spiral .500 Reducer, Barb Actuator (M5) Plastic Nut Spring Housing Kit Spring Housing Bottom Compression Spring Spring Housing Top Compression Spring Clamp-Hose SAE #24 Bushing NOTE 4 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 4 Nut, Hex Jam 1/4-20 NOTE 4 Plate Wsh, Flt SAE SS #10 Pivot Weldt. NOTE 4 Pin, Cotter Hair .0915 x .375 NOTE 4 Turnbuckle Assy NOTE 4 Wsh, Flt SAE 3/8 NOTE 4 Clamp-Adjustable
[ ] = Not Shown
NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each. NOTE 4: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace any of these items please order Kit 56109540. NOTE 6: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560 for grey models or Solution Tank Kit 56109562 for green models. NOTE 7: Actuator 56109595 replaces actuator 56396049 as of September 2009. NOTE 8: Only used on AXP models. NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
4/05
56042463 - WARRIOR™
19
PARTS LIST
revised 7/11
SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™ 62
59 124
58
43
12
37
70
135
60
135
72 20
54
27 77
65
76 122 21
119
9
29
57 39 83
11
126
50
68
55
40
3
56
14
Before Serial Number 2059967 (See NOTE 2)
90
46
127 13
47 134
To Ball Valve
125
128 56
129
51
78 9 16
11 89
38 From Filter
52 63 88
34
13
18
105 100
106 108
103
15 111
101 124
107
73
124 104
20
WARRIOR™ - 56042463
121 109
102
4/05
PARTS LIST
revised 7/13
SOLUTION - ELECTRICAL SYSTEM-2 - EcoFlex™ Item 3 9 11 12 13 14 15 16 18 20 21 27 29 34 37 38 39 40 43 []
46 47 50 51 [] 52 54 55 56 57 58 59 60 62 63# 65
Ref. No. Qty 56364527 56001954 56002066 56002094 56002098 56002124 56002145 56002146 56002708 56002832 56002840 56002962 56003266 56009030 56009206 56051207 56219932 56244969 56303553 56303526 56380488 56508699 56315108 56315121 56315193 56315774 56315747 56315206 56109502 56315236 56315243 56315245 56315255 56315256 56109553 56315266 56383385 56315382
1 5 8 4 6 10 7 3 4 2 2 1 1 2 4 1 5 1 1 A/R 1 A/R 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Knob NOTE 2 Wsh, Flt SAE #10 Scr, Pan Phil 1/4-20 X .62 Scr, Hex 5/16-18 X 1.50 Wsh, Flt SAE 1/4 Scr, Pan Phil 10-24 X .62 Scr, Pan Phil 1/4-20 X .50 Scr, Pan Phil 8-32 X .62 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc-Thin 10-24 NOTE 3 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 2 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2 Ring, Ret Ext Type E 0.75 Dia. NOTE 2 Scr, Pan Phil Thd Form 10-24 X .38 Scr, Truss Phil-Blk 10-24x.50 Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE #6 Clamp, Hose SAE #12 Key Switch Assy (S3) Set of 2 Keys Key Switch Assy (model 56307250 only) Replacement Key (model 56307250 only) Pump, Solution (M5) Guide, Cable Bushing, Flange NOTE 2 Charger, On-Board 36v NOTE 1 / NOTE 10 Thermister Repair Kit for 56315774 Bracket, Charger Panel, Electrical NOTE 3 Weldment, Squeegee Lift NOTE 2 / TSBUS2008-1021 Cable Assy Bushing, Squeegee Cable NOTE 2 Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker NOTE 5 Assembly, Paddle TSBUS2007-958 Cord Charger Yellow US Clip, Conduit
Item 68 70
72 73 76 77 78 83 88 89 90 100 101 102 103 104 105 106 107 108 109 111 119 121 122 124 125 126 127 128 129 134 135
Ref. No. Qty 56315634 56315657 56383092 56315683 56315684 56331154 56379139 56391802 56409152 56486112 56249682 56756364 56009203 56412089 56395455 56469858 56002462 56002561 56003698 56315182 56315692 56397250 2-00-04203 56249884 56410166 56001993 56009030 56396199 56315730 56003223 56009117 56001854 56262561 56002053
1 1 1 1 1 1 1 1 1 2 1 6 3 1 1 3 7 4 2 1 1 1 4 1 1 2 3 1 1 1 1 1 1 6
Description
Barb, Adaptor 3/4 X 1/2 Npt Control Panel Assy TSBUS2007-952 / TSBUS2007-958 / NOTE 8 Control Panel Kit NOTE 9 Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box (34, 100-111 & 121) Clamp, Plastic Hose, PVC Hose, Spiral .375 Barb, 90 Elbow 1/2 X 1/2npt Clamp, P Spiral, Hose X .375 Clamp, Hose SAE #4 Stud, 1/4-20 Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X .38 Nut, Hex W/ Shprf 1/4-20 Scr, Pan Phil Thd Form 8-32 X .75 Panel, Electrical Controller, Speed TSBUS2007-958 Solenoid, Spdt 36v (K1 / Brush Motor) Insulator, Terminal Plate Clamp, P Scr, Pan Phil 10-24 x .50 Scr, Pan Phil Thd Form 10-24 X .38 Clamp, Plastic Lever, Squeegee Lift NOTE 2 / TSBUS2008-1021 Pin, Cot Hair NOTE 2 Wsh, Flt 1.03 x 1.85 x .48 NOTE 2 Scr, Hex 1/4-20 x .50 NOTE 2 Hose, Spiral .50 Wsh, Flt STD #10
[ ] = Not Shown # = Revised or new since last update
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 2: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 126 through 129) in a quantity of 1 each. NOTE 3: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please order 56109502. NOTE 5: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553. NOTE 8: Only used on AXP models. NOTE 9: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models. NOTE 10: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008
4/05
56042463 - WARRIOR™
21
revised 7/11
PARTS LIST
SOLUTION - ELECTRICAL SYSTEM-1 - STD 47 29
22 23
24
71
FRONT
16 13 110
11
113
9
125
7 41
1
TO BALL VALVE
73
64 9
4
40
34
30
11 45
9
36
62
TO FILTER
21
11 17
35
37
15 6
35 60
38
34
69
99
97
TO SCRUB DECK 44 80
42
76
78
70
77
79
28 8
100
56 5 27 Before November 2008 (see NOTE 5) After October 2008 (see NOTE 5) 120 121
81 123
22
WARRIOR™ - 56042463
122
4/05
revised 7/11
PARTS LIST
SOLUTION - ELECTRICAL SYSTEM-1 – STD Item 1 4 5 6 7 8 9 11 13 15 16 17 21 22 23 24 27 28 29 30 34 35 36 37 38 40 41 [] 42
Ref. No. Qty 56002959 56365777 56001818 56001832 56009122 56002667 56002098 56002140 56002145 56002684 56002841 56002849 56002896 56002919 56009006 56003679 56219932 56244969 56262561 56303275 56303394 56305318 56315733 56109560 56315949
1 4 1 2 4 1 7 7 6 2 5 1 1 1 1 1 1 1 2 1 3 5 1 1 1 1 1 1 1
Description Pin, Cotter Hair Lug, Brush Driver Bearing, Sleeve NOTE 5 Scr, Pan Phil 8-32 X .38 Scr, Flt Phil 1/4-20 X 1.00 Wsh, Flt SAE 1/2 NOTE 5 Wsh, Flt .344 x .938 x .125 Scr, Hex 5/16-18 X .75 Wsh, Flt SAE 1/4 Wsh, Flt SAE #8 Scr, Pan Phil 1/4-20 X .50 Scr, Hex 3/8-16 X 1.75 Nut, Hex Nyl Loc-Thin 3/8-16 Nut, Hex Nyl Loc-Thin SS 10-24 Scr, Pan Phil Ss 10-24 X .62 Wsh, Flt Std Ss #10 Nut, Hex Nyl Loc M12-1.75 NOTE 5 Scr, Hex M12-1.75 X 35mm NOTE 5 Scr, Pan Phil SS Type B 10-16 X 1.00 Pin, Ring .50 X 1.63 Clamp, Hose SAE #6 Clamp, Hose SAE #12 Hose, Spiral .500 Solenoid Valve Assy Hose, Spiral .750 X 25” Hose, Spiral .750 X 10.5” Tank, Solution TSBUS2006-940 Solution Tank Kit (grey) NOTE 7 Nose Cone
Item 44 45 47 56 60 62 64 69 70 71 73 76 [] [] 77 78 79 80 81 97 99 100 110 113 120 121 122 123 125
Ref. No. Qty 56315191 56315219 56315625 56315634 56315744 56387302 56109595 56410254 56409152 56109597 56109596 56109636 56109547 56420018 56109546 56412071 56329145
56315166 56002916 56109524 56003120 56315836 56002063 7-13-07096
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 3 1
Description Pivot Weld’t. TSBUS2006-940 / NOTE 5 Yoke, Actuator Cover, Solution Fill TSBUS2007-967 Bushing NOTE 5 Barb, Coupler 1/2 X 3/4 Barb, Adaptor 3/4 X 1/2 NPT Weldment, Actuator Mount TSBUS2006-940 Hose, Solution Lift Actuator Assembly (76-80) NOTE 8 / TSBUS2009-1040 Wire Rope, 6 Inch TSBUS2007-967 Barb, 90 Elbow 1/2 X 1/2npt Actuator (M5) Plastic Nut Spring Housing Kit Spring Housing Bottom Compression Spring Spring Housing Top Compression Spring Clamp-Hose SAE #24 Bushing NOTE 5 Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 5 Nut, Hex Jam 1/4-20 NOTE 5 Plate Wsh, Flt SAE SS #10 Pivot Weldt. NOTE 5 Pin, Cotter Hair .0915 x .375 NOTE 5 Turnbuckle Assy NOTE 5 Wsh, Flt SAE 3/8 NOTE 5 Clamp-Adjustable
[ ] = Not Shown
NOTE 5: As of October 2008 the following items (56370878, 56001879, 56003312, 56003708, 56315736, 56315380, 56315479, 56003709, 56009087) are no longer used in production. If you need to replace any of these items please order Kit 56109540. NOTE 7: If replacing the solution tank on a machine with the old style squeegee lift level (56315236), please order Solution Tank Kit 56109560. NOTE 8: Actuator 56109595 replaces actuator 56396049 as of September 2009.
4/05
56042463 - WARRIOR™
23
revised 7/11
PARTS LIST
SOLUTION - ELECTRICAL SYSTEM-2 - STD
55 53 52
12
114
39
14 124
33
54
63 124
67
14 14
25
57
10
109
118
117
68
43
105
13
35
62
119
102
116 50
105 108
3
13
103
104 106
107
85
26 20
51
49
61
46 50
Before Serial Number 2059967 (See NOTE 3)
24
115
65 112
19
14
48
91
93 92
88
96
86
114
87
89
66 18
90
72
WARRIOR™ - 56042463
114
13
111
94
16 4/05
revised 7/13
PARTS LIST
SOLUTION - ELECTRICAL SYSTEM-2 – STD Item 3 10 12 13 14 16 18 19 20 25 26 33 35 39 [] 43 46 48 49 50 51 52 53 54 55 57 61 62 63 65 66
Ref. No. Qty 56364527 56001954 56002094 56002098 56002124 56002145 56002825 56002832 56002840 56002962 56003266 56009206 56244969 56303553 56303526 56315121 56315193 56109502 56315236 56315243 56315245 56315255 56315256 56109553 56315266 56315382 56315628 56315634 56316213 56315683 56315687
1 2 4 6 10 5 2 2 1 1 1 4 5 1 A/R 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1
Description
Item
Ref. No. Qty
Description
Knob NOTE 3 Wsh, Flt SAE #10 Scr, Hex 5/16-18 X 1.50 Wsh, Flt SAE 1/4 NOTE 3 Scr, Pan Phil 10-24 X .62 Scr, Pan Phil 1/4-20 X .50 Scr, Pan Phil 1/4-20 X 1.25 Nut, Hex Nyl Loc-Thin 10-24 NOTE 4 Nut, Hex Nyl Loc-Thin 1/4-20 NOTE 3 Scr, Soc Shd .38 X .62 X 5/16-18 NOTE 2 Ring, Ret Ext Type E 0.75 Dia. NOTE 3 Scr, Truss Phil-Blk 10-24x.50 Clamp, Hose SAE #12 Key Switch Assembly (S3) Set of 2 Keys Guide, Cable Bushing, Flange NOTE 3 Panel, Electrical NOTE 4 Weldment, Squeegee Lift NOTE 3 / TSBUS2008-1021 Cable Assy NOTE 3 Bushing, Squeegee Cable NOTE 3 Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker NOTE 6 Assembly, Paddle TSBUS2006-950 Clip, Conduit Assembly, Electrical Box (85-96, 111 & 114) Barb, Adaptor 3/4 X 1/2 NPT Control Panel Assy Kit TSBUS2006-938 / TSBUS2006-950 Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box)
67 68 72 85 86 87 88 89 90 91 92 93 94 96 102 [] 103# 104 105 106 107 108 109 111 112 114 115 116 117 118 119 124
56331154 56379139 56398000 56009203 56412089 56395455 56469858 56002462 56002561 56003698 56315182 56315692 56395453 2-00-04203 56315774 56315747 56383385 56315206 56002066 56486112 56009030 56002708 56249884 56410166 56001993 56009030 56396199 56315730 56009117 56003223 56001854 56002053
Clamp, Plastic Hose, PVC Connector Assy (To batteries) Stud, 1/4-20 Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X .38 Nut, Hex W/ Shprf 1/4-20 Scr, Pan Phil Thd Form 8-32 X .75 Panel, Electrical Controller, Speed TSBUS2006-950 Contactor 36v (K1 / Brush Motor) TSBUS2008-1020 Insulator, Terminal Charger, Onboard 36V NOTE 1 / NOTE 2 / NOTE 9 Thermister Repair Kit for 56315774 Cord Charger Yellow US NOTE 1 Bracket, Charger NOTE 1 Scr, Pan Phil 1/4-20 x .62 NOTE 1 Clamp, P NOTE 1 Scr, Pan Phil Thd Form 10-24 x .38 NOTE 1 Nut, Hex Nyl Loc 1/4-20 NOTE 1 Plate Clamp, P Scr, Pan Phil 10-24 x .50 Scr, Pan Phil Thd Form 10-24 x .38 Clamp, Plastic Lever, Squeegee Lift NOTE 3 / TSBUS2008-1021 Wsh, Flt 1.03 x 1.85 x .48 NOTE 3 Pin, Cot Hair NOTE 3 Scr, Hex 1/4-20 x .50 NOTE 3 Wsh, Flt STD #10
1 1 1 3 1 1 3 7 4 2 1 1 1 4 1 1 1 1 8 2 2 4 1 1 2 3 1 1 1 1 1 6
[ ] = Not Shown # = Revised or new since last update
NOTE 1: These items are only used on the following models: 56315039, 56315538, 56315539, 56315540. NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 3: As of serial number 2059967 the following items (56002962, 56364527, 56002840, 56003266, 56315193, 56315236 & 56315245) are no longer used in production. If you need to replace any of these items please order the following group of parts (56315730, 56009117, 56003223, 56001854 / items 116 through 119) in a quantity of 1 each. NOTE 4: As of serial number 2059967 the following items (56002832, 56315222 & 56412285) are no longer used in production. If you need to replace 56315222 or 56412285 please order 56109502. NOTE 6: 56315259 and 56315532 are no longer used in production. If you need to replace either of these items please order 56109553. NOTE 9: TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 / TSBUS2008-1003 / TSBUS2008-1008
4/05
56042463 - WARRIOR™
25
PARTS LIST
revised 2/10
CHEMICAL ASSY - EcoFlex™
26
WARRIOR™ - 56042463
4/05
PARTS LIST
revised 2/10
CHEMICAL ASSY - EcoFlex™ Item
1 2 3 4 5 6 7 8 ** ** 9 10 11 12 13 14 15
Ref. No. Qty
Description
56315645 1 56381104 1 56002877 2 56003018 2 56003699 1 56315241 1 56315340 1 56315382 2 56315476 1 56315502 1 56315503 A/R 56601544 1 56601545 A/R 56315517 1 56315522 1 56315523 1 56315524 3 56315527 1 56315644 1 56315511 1
Chemical Tank Assy NOTE 1 Chemical Tank Assy NOTE 2 Nut, Hex Nyl Loc SS 8-32 Scr, Pan Phil SS 8-32 X .38 Bushing, 1/4 Id Snub Pump, Chemical Chemical Sensor Assy NOTE 1 Clip, Conduit Bracket, Chemical Pump Chemical Bottle Assy NOTE 1 Chemical Bottle Assy (8, 9, 13) NOTE 1 Chemical Bottle Assy NOTE 2 Chemical Bottle Assy (8, 9, 13) NOTE 2 Cap, Raw Check Valve, 1/8 Barb, 125 PSI Cap, Dry Break, 1/8 Barb, 90° Hose, Chemical Resistant, 7” Insert, Dry Break Bracket, Tank Mounting Indicator Assy NOTE 1
** = Optional, Not Included NOTE 1: Only used on AXP models. NOTE 2: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
4/05
56042463 - WARRIOR™
27
PARTS LIST
revised 9/09
PADDLE ASSY
28
WARRIOR™ - 56042463
4/05
revised 2/10
PARTS LIST
PADDLE ASSY Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
4/05
Ref. No. Qty
Description
56315266 56396197 56397029 56315231 56325654 56002006 56003197 56003527 56003545 56009030 56009096 56009287 56109716 56315230 56315251 56315280 56397015 56397109 56397170 56397171 56109648 56478246 56481890
Assembly, Paddle TSBUS2006-925 / TSBUS2006-950 / TSBUS2007-958 Potentiometer, 100k (R2) Potentiometer, 5k (R1) Harness, Handle Spring, Compression Wsh, Flt SAE #6 Scr, Pan Phil Plastite 6-18x.62 Scr, Pan Phil Plastite 1/4-10x2.00 Scr, Pan Phil Plastite 8-10x.75 Scr, Pan Phil Thd Form 10-24x.38 Wsh, Flt .193 X .875 X .060 Scr, Pan Phil Type B 8x2.00 Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P
1 1 1 1 2 2 7 1 4 2 1 1 1 1 1 1 1 1 3 2 1 1 2
56042463 - WARRIOR™
29
PARTS LIST
revised 9/09
SQUEEGEE ASSY
13
14
9 2 3 6 8 7 11
1 14 12 FRONT
15 5
10
30
WARRIOR™ - 56042463
4
4/05
PARTS LIST
revised 2/11
SQUEEGEE ASSY Item
Ref. No. Qty
Description
15
56315632 56314697 56315291 56315290 56324350 56370711 56002851 56002907 56002909 56002938 56003736 56003472 56009111 56109667 56109664 56109660 56109668 56109665 56109661 56314694 56314325 56314271 56314696 56314322 56314028 56315674 56314865 56315348 56315347 56471194
1 1 1 1 2 2 2 2 2 2 2 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Squeegee Assembly “D” (STD on all models except 28” & 32” cylindrical) NOTE 2 Squeegee Assembly “D” (STD only on 28” & 32” cylindrical) NOTE 2 Squeegee Assembly “B” (Narrow Isle Option) NOTE 2 Squeegee Assembly “C” (Narrow Isle Option) NOTE 2 Wheel Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/16-18 Nut, Hex Nyl Loc SS 6-32 Scr, Pan Phil SS 6-32 X .38 Wsh, Flt Sae SS 5/16 Scr, Hex Thd to Hd SS 5/16-18 X 3.00 Scr, Soc Shd .38 X 1.00 X 5/16-18 Nut, Wing SS 1/4-20 Strap, Left Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037 Strap, Left Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037 Strap, Left Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037 Strap, Right Rear “D” (used on 56315632 & 56314697) NOTE 2 / TSBUS2009-1037 Strap, Right Rear “C” (used on 56315290) NOTE 2 / TSBUS2009-1037 Strap, Right Rear “B” (used on 56315291) NOTE 2 / TSBUS2009-1037 Squeegee Tool, Cast “D” (used on 56315632 & 56314697) Squeegee Tool, Cast “C” (used on 56315290) Squeegee Tool, Cast “B” (used on 56315291) Strap, Front “D” (used on 56315632 & 56314697) NOTE 2 Strap, Front “C” (used on 56315290) NOTE 2 Strap, Front “B” (used on 56315291) NOTE 2 Kit, Gum Rubber Squeegee Blade “D” (used on 56315632) NOTE 1 Kit, Red Gum Rubber Squeegee Blade “D” (used on 56314697) NOTE 1 Kit, Gum Rubber Squeegee Blade “C” (used on 56315290) NOTE 1 Kit, Gum Rubber Squeegee Blade “B” (used on 56315291) NOTE 1 Latch Assembly
** **
56315674 56314865 56315856
1 1 1
“D” Squeegee Blade Kits for 56315632 & 56314697 Kit, Gum Rubber Squeegee Blade “D” NOTE 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1 Kit, PU Squeegee Blade “D” NOTE 1
** **
56315348 56315352 56315855
1 1 1
“C” Squeegee Blade Kits for 56315290 Kit, Gum Rubber Squeegee Blade “C” NOTE 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1 Kit, PU Squeegee Blade “C” NOTE 1
** **
56315347 56315351 56315854
1 1 1
“B” Squeegee Blade Kits for 56315291 Kit, Gum Rubber Squeegee Blade “B” NOTE 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1 Kit, PU Squeegee Blade “B” NOTE 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
** = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: To replace all squeegee straps as a set order one of the three following Strap Kits: 56109669-Strap Kit-D (for Squeegee Assy 56315632 or 56314697) 56109666-Strap Kit-C (for Squeegee Assy 56315290) 56109662-Strap Kit-B (for Squeegee Assy 56315291) These kits include both rear straps, front strap and the latch.
4/05
56042463 - WARRIOR™
31
PARTS LIST
revised 9/09
LADDER DIAGRAM - BEFORE SEPTEMBER 2009
(OPTIONAL)
ONBOARD BATTERY CHARGER
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARGER OPTION
GRN
CHEMICAL RATIO SENSOR
INTERLOCK
RED
B+
BLK/WHT
B-
2
SUPPLY
1
BT1
RED
2
+
FUSE, 150 A.
B-
BLK
F1
RED
OUTPUT
RED/WHT
CIRCUIT BREAKER, 5 AMP RED
BRN/BLK
F2 1
(OPTIONAL)
BLK
-
BATTERY
RECYCLE SOLUTION
CIRCUIT BREAKER, 30 AMP B+
A2 1210 SPEED CONTROLLER (1228 FOR 36V)
B-
J2-4
GRA/WHT
RECOVERY TANK FULL SENSE
CHEMICAL PUMP
RECYCLE STOP SWITCH
J2-2
J1-8
B-
SOL. PUMP
BLK
J1-7
B-1
YEL/VIO
S4
BLK
1
BLK
PIN 4 - POT.WIPER
M1
PIN 3 - POT.HI
M2
PIN 18 - SPEED LIMIT POT
WHT 1
WHT BLU BLK BRN
BLU
S5
BLK
1
SWITCH, FLOAT
2
BLK
2
WHT
PIN 5 - KSI
2
GRN/BLK ORN/RED BLU/WHT BLK
ORN/BLU RED/BLK BLU/BLK
PIN 16 - REV
M1
+ YEL/RED
J2-12
RECYCLE PUMP
S6
BLK
1
SWITCH, FLOAT
3
(OPTIONAL)
YEL/VIO
PIN 14 - BRAKE (+)
PIN 13 - POT.LO
M
RELAY COMMON
BRUSH REMOVE
SWITCH, FLOAT
PIN 9 - STATUS
-
RELAY N.O.
BRUSH REMOVE
2
PIN 6 - BRAKE (-)
BRN/BLK
J1-1
BLK
J2-8
BRUSH ACTUATOR 1
BRN
2
YEL/BLU
RED/BLK YEL/BLU WHT/YEL
F3 RED 1
ORN/BLU J1-4 RED/BLK J1-5 WHT/GRA J2-5 ORN J2-10
COIL, RECYCLE SOLUTION SOLENOID (OPTIONAL)
REVERSE
YEL/GRN
2
J1-2
1
WHT/BLK
BRN
VACUUM MOTOR SENSE
L2
STATUS
COIL, SOLUTION SOLENOID
-
J1-6
RED/GRN
2
BLU/BLK
1
VIO/YEL M WHT/GRN MOTOR, BRUSH ACTUATOR
J2-1
BRUSH ACTUATOR 2
BLK/YEL
L1
BRN +
M5
SOLUTION
FOR/REV. BRUSH MOTOR SENSE
C
J2-6
B-4
VACUUM CONTACTOR
COIL, VAC MOTOR CONTACTOR
C
J2-9
B-3
BRUSH CONTACTOR
J1-12 J1-11 J1-10
K2
BRN (OPTIONAL) EM BRAKE 36V ONLY
VIO/BLK
BLK BLK BLK
J1-9
B-2
J2-11
BRN
B+1
J1-14
COIL, BRUSH MOTOR CONTACTOR
SW, SPST KEY
B+2
J1-13
INPUT
J2-7
BRN K1
SUPPLY
BRN S3
RECYCLE START SWITCH
RED 1 BRN 2 CIRCUIT BREAKER, 5 AMP
J1-3
A1 CONTROL BOARD
F2
J2-3
24 VDC OR 36 VDC
1
BLU/WHT
K1
RED
POLARITY FOR DISC BRUSHES M2 + M WHT BLK
WHT
POLARITY FOR CYLINDRICAL BRUSHES M2 WHT/GRA WHT - M + BLK BLK
WHT
MOTOR, LEFT BRUSH M3 - M + BLK WHT
2 3
R1 POT. 5K OHM THROTTLE BLU/WHT
BLK (OPTIONAL) M10 +
M8
S1
M11 +
M
E -
1
+
BLU
M
-
E
(OPTIONAL)
MOTOR, RIGHT SIDE BROOM K2
2
36V ONLY
MOTOR, LEFT SIDE BROOM M12 E WHT/RED - M +
RED
YEL/VIO
NOTE: SWITCH IS PART OF PUMP ASSEMBLY
RED
C
-
CHEMICAL PUMP
MOTOR, RIGHT BRUSH WHT/RED
(OPTIONAL) WHT/RED
M
E
MOTOR, RIGHT BRUSH
MOTOR, LEFT BRUSH M3 WHT - M + BLK
BLK
WHT/GRA
ORN
BRN POT. 100K OHM SPEED LIMIT
R2
BLK
MOTOR, WHEEL DRIVE
M9
S2 1
BLK M4 MOTOR, VAC 1
2
GRN/BLK SOLUTION PUMP
+ E
M
ORN/RED RECYCLE PUMP
-
NOTE: SWITCH IS PART OF PUMP ASSEMBLY
2
BLK BLK
REFERENCE: WIRING DIAGRAM 56315302 FOR 24V WIRING DIAGRAM 56315596 FOR 36V
32
M
WARRIOR™ - 56042463
PART NO. 56315301 REV. C
4/05
PARTS LIST
revised 11/12
LADDER DIAGRAM – BEFORE SEPTEMBER 2009 Item A1
Ref. No. Qty
S4 S5 S6
56315657 56316213 56315692 56391391 56412089 56315255 56315256 56397250 56395453 56395455 56397215 56303275 56397215 56382500 56315676 56315677 56315678 56397316 56397139 56397138 56380637 56315611 56412287 56380003 56397316 56397139 56397138 56380637 56315611 56412287 56380003 56391208 56377001 56109597 56109596 56315108 56315107 56315241 56315383 56315383 56397029 56396197 NA NA 56303553 56303526 56380488 56508699 56315096 56315096 56315096
1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 4 2 1 4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A/R 1 A/R 1 1 1
*
56315774
1
* * * * * * * * *
56315747 56315340 56109673 56315750 56416445 56456460 56372673 56478246 56314119
1 1 1 1 3 2 12 12 2
A2 BT1 F1 F2 F3 K1 K2 L1 L2 M1 * * * M2 * * * * * M3 * * * * * M4 * M5 * M8 M9 M10 M11 M12 R1 R2 S1 S2 S3 *
Description Control Panel-FM TSBUS2007-952 / TSBUS2007-958 Control Panel-LC TSBUS2006-938 / TSBUS2006-950 Speed Control TSBUS2006-950 / TSBUS2007-958 Battery, 6V, 305AH (model 56307250 only) Fuse, 150 Amp Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Contactor, Brush Motor (AXP™ Models) Contactor, Brush Motor (STD Models) TSBUS2008-1020 Contactor, Vac Motor (All Models) Solenoid, Solution (EcoFlex) Solenoid Valve Assembly (non EcoFlex) Solenoid, Recycle Solution (Optional) Transaxle, 36v Motor Carbon Brush Neoprene Mounting Sleeve Motor, Left Brush (Disk) TSBUS2010-1059 Carbon Brush NOTE 2 Brush Spring NOTE 2 Brush Board Assy NOTE 2 Motor, Left Brush (Cylindrical) Brush / Spring Kit NOTE 3 Brush / Spring Kit NOTE 3 Motor, Right Brush (Disk) TSBUS2010-1059 Carbon Brush NOTE 2 Brush Spring NOTE 2 Brush Board Assy NOTE 2 Motor, Left Brush (Cylindrical) Brush / Spring Kit NOTE 3 Brush / Spring Kit NOTE 3 Vac Motor Assy Carbon Brush Set of 2 Motor, Brush Actuator TSBUS2009-1040 Plastic Nut Pump, Solution Pump, Recycle (Optional) Pump, Chemical (Optional) Motor and Gear Unit (Optional) Motor and Gear Unit (Optional) Potentiometer, 5K Ohm, Throttle Potentiometer, 100K Ohm, Speed Limit Part of M7 Part of M8 Switch, Key Set of 2 Replacement Keys Key Switch Assy (model 56307250 only) Replacement Key (model 56307250 only) Switch, Float Switch, Float (Optional / Recycle Start) Switch, Float (Optional / Recycle Stop) Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1 TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 TSBUS2008-1003 / TSBUS2008-1008 Thermister Repair Kit for 56315774 Chemical Ratio Sensor (AXP™ Models Only) Harness, Main TSBUS2006-926 / TSBUS2007-955 Vacuum Harness TSBUS2007-955 Cable Assy 4 AWG (Battery Cables) Cable Assy 4 X 12 (Battery Cables) Boot, Battery Post Tie, Cable Spacer. Battery
* = Not Shown
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138. If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637. NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287. If your cylindrical scrub motor has a serial tag from Nilfisk-Advance order Brush / Spring Kit 56380003.
4/05
56042463 - WARRIOR™
33
PARTS LIST
revised 9/09
LADDER DIAGRAM - AFTER SEPTEMBER 2009
NOT USE WITH ECOFLEX
(OPTIONAL)
ONBOARD BATTERY CHARGER
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARGER OPTION
GRN
CHEMICAL RATIO SENSOR
INTERLOCK
RED
B+
BLK/WHT
B-
2
SUPPLY
1
BT1
RED
2
+
FUSE, 150 A.
B-
BLK
F1
RED
OUTPUT
RED/WHT
CIRCUIT BREAKER, 5 AMP RED
BRN/BLK
F2 1
(OPTIONAL)
BLK
-
BATTERY
B+
B-
J2-4
GRA/WHT
VACUUM MOTOR SENSE
REVERSE J1-6
BLU/BLK
J2-2
J1-8
SOL. PUMP
BLK
J1-7
B-1
YEL/VIO
S4
BLK
1
BLK
PIN 3 - POT.HI
M2
PIN 18 - SPEED LIMIT POT
1
BLU
2
BLK
3
YEL/VIO
PIN 4 - POT.WIPER
M1
WHT WHT BLU BLK BRN
WHT
PIN 5 - KSI
GRN/BLK
ORN/BLU RED/BLK BLU/BLK
PIN 16 - REV
M1
+ YEL/RED
RELAY COMMON
1
BLU/WHT
POT. 100K OHM SPEED LIMIT
POLARITY FOR DISC BRUSHES M2 + M WHT BLK
K1
RED
WHT
POLARITY FOR CYLINDRICAL BRUSHES M2 WHT
WHT
-
M
+ BLK
WHT/GRA BLK
MOTOR, LEFT BRUSH M3 - M + BLK WHT
R2
2 3
R1 POT. 5K OHM THROTTLE BLU/WHT
BLK
WHT/GRA BLK (OPTIONAL)
ORN
BRN
BLK
MOTOR, WHEEL DRIVE
BLU/WHT BLK
PIN 14 - BRAKE (+)
PIN 13 - POT.LO
M
J2-8
RELAY N.O.
BRUSH REMOVE BRUSH REMOVE
2
PIN 9 - STATUS
-
VIO/YEL M WHT/GRN MOTOR, BRUSH ACTUATOR
J2-1
SWITCH, FLOAT
PIN 6 - BRAKE (-)
BRN/BLK
FOR/REV.
STATUS
BLK
CIRCUIT BREAKER, 30 AMP A2 1210 SPEED CONTROLLER (1228 FOR 36V)
BRUSH MOTOR SENSE
RED/GRN
2
BRUSH ACTUATOR 1
BRN
2
B-
BRUSH ACTUATOR 2
ORN/BLU J1-4 RED/BLK J1-5 WHT/GRA J2-5 ORN J2-10
RED/BLK YEL/BLU WHT/YEL
F3 RED 1
M5
J1-10
COIL, SOLUTION SOLENOID
-
J2-6
B-4
SOLUTION
BLK/YEL
L1 1
J2-9
B-3
VACUUM CONTACTOR
COIL, VAC MOTOR CONTACTOR BRN
BLK BLK BLK
J1-9
B-2
BRUSH CONTACTOR
J1-12 J1-11
CHEMICAL PUMP
(OPTIONAL) EM BRAKE 36V ONLY
+
J1-14
VIO/BLK
K2
BRN
B+1
RECOVERY TANK FULL SENSE
BRN
COIL, BRUSH MOTOR CONTACTOR
SW, SPST KEY
B+2
J1-13
INPUT
J2-7
BRN K1
SUPPLY
BRN S3
J2-11
RED 1 BRN 2 CIRCUIT BREAKER, 5 AMP
J1-3
A1 CONTROL BOARD
F2
J2-3
24 VDC OR 36 VDC
M10 +
M
-
YEL/VIO
MOTOR, RIGHT BRUSH
MOTOR, LEFT BRUSH M3 WHT - M + BLK
CHEMICAL PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY
MOTOR, RIGHT BRUSH WHT/RED
M8 S1
RED (OPTIONAL) WHT/RED
M11 +
M
1
36V ONLY
+
M
-
GRN/BLK SOLUTION PUMP
-
MOTOR, LEFT SIDE BROOM M12 WHT/RED - M + MOTOR, RIGHT SIDE BROOM RED
2
K2
BLU
BLK M4 MOTOR, VAC 1
2
BLK BLK
REFERENCE: WIRING DIAGRAM 56109685 FOR 24V
M
PART NO. 56109684 REV. A
WIRING DIAGRAM 56109686 FOR 36V
34
WARRIOR™ - 56042463
4/05
PARTS LIST
revised 11/12
LADDER DIAGRAM – AFTER SEPTEMBER 2009 Item A1
Ref. No. Qty
S4 S5 S6
56315657 56383092 56316213 56315692 56391391 56412089 56315255 56315256 56397250 56395453 56395455 56397215 56303275 56397215 56382500 56315676 56315677 56315678 56397316 56397139 56397138 56380637 56315611 56412287 56380003 56397316 56397139 56397138 56380637 56315611 56412287 56380003 56391208 56377001 56109597 56109596 56315108 56315241 56315383 56315383 56397029 56396197 NA NA 56303553 56303526 56380488 56508699 56315096 56315096 56315096
1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 4 2 1 4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A/R 1 A/R 1 1 1
*
56315774
1
* * * * * * * * *
56315747 56315340 56109673 56315750 56416445 56456460 56372673 56478246 56314119
1 1 1 1 3 2 12 12 2
A2 BT1 F1 F2 F3 K1 K2 L1 L2 M1 * * * M2 * * * * * M3 * * * * * M4 * M5 * M8 M10 M11 M12 R1 R2 S1 S2 S3 *
Description Control Panel-FM TSBUS2007-952 / TSBUS2007-958 / NOTE 4 Control Panel Kit NOTE 5 Control Panel-LC TSBUS2006-938 / TSBUS2006-950 Speed Control TSBUS2006-950 / TSBUS2007-958 Battery, 6V, 305AH (model 56307250 only) Fuse, 150 Amp Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Contactor, Brush Motor (EcoFlex™ Models) Contactor, Brush Motor (STD Models) TSBUS2008-1020 Contactor, Vac Motor (All Models) Solenoid, Solution (EcoFlex) Solenoid Valve Assembly (non EcoFlex) Solenoid, Recycle Solution (Optional) Transaxle, 36v Motor Carbon Brush Neoprene Mounting Sleeve Motor, Left Brush (Disk) TSBUS2010-1059 Carbon Brush NOTE 2 Brush Spring NOTE 2 Brush Board Assy NOTE 2 Motor, Left Brush (Cylindrical) Brush / Spring Kit NOTE 3 Brush / Spring Kit NOTE 3 Motor, Right Brush (Disk) TSBUS2010-1059 Carbon Brush NOTE 2 Brush Spring NOTE 2 Brush Board Assy NOTE 2 Motor, Left Brush (Cylindrical) Brush / Spring Kit NOTE 3 Brush / Spring Kit NOTE 3 Vac Motor Assy Carbon Brush Set of 2 Motor, Brush Actuator TSBUS2009-1040 Plastic Nut Pump, Solution Pump, Chemical (Optional) Motor and Gear Unit (Optional) Motor and Gear Unit (Optional) Potentiometer, 5K Ohm, Throttle Potentiometer, 100K Ohm, Speed Limit Part of M7 Part of M8 Switch, Key Set of 2 Replacement Keys Key Switch Assy (model 56307250 only) Replacement Key (model 56307250 only) Switch, Float Switch, Float (Optional / Recycle Start) Switch, Float (Optional / Recycle Stop) Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1 TSBUS2006-931 / TSBUS2007-979 / TSBUS2008-984 TSBUS2008-1003 / TSBUS2008-1008 Thermister Repair Kit for 56315774 Chemical Ratio Sensor (AXP™ Models Only) Harness, Main TSBUS2006-926 / TSBUS2007-955 Vacuum Harness TSBUS2007-955 Cable Assy 4 AWG (Battery Cables) Cable Assy 4 X 12 (Battery Cables) Boot, Battery Post Tie, Cable Spacer. Battery
* = Not Shown
NOTE 1: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732. NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes 56397139 or (4) Brush Springs 56397138. If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Brush Board Assy 56380637. NOTE 3: If your cylindrical scrub motor has a serial tag from Scott Motors Co. order Brush / Spring Kit 56412287. If your cylindrical scrub motor has a serial tag from Nilfisk-Advance order Brush / Spring Kit 56380003. NOTE 4: Only used on AXP models. NOTE 5: Only used on EcoFlex models. AXP models are no longer in production and have been replaced by EcoFlex models.
4/05
56042463 - WARRIOR™
35
revised 2/13
PARTS LIST
OPTIONAL KITS & ACCESSORIES Ref. No. Qty
Description
** ** ** ** **
56112141 56315732 56315597 9096219000 56314981
A/R A/R A/R 2 A/R
Kits Kit-Vac Wand With Tote Bag QuiQ Programmer Kit NOTE 2 TSBUS2007-979 Kit, Sound Reduction Wheel, Polyurethane - Traction Battery Watering Kit
** ** **
56315674 56314865 56315856 56109669
1 1 1 1
Kits for “D” Squeegee 56315632 & 56314697 Kit, Gum Rubber Squeegee Blade “D” NOTE 1 Kit, Red Gum Rubber Squeegee Blade “D” NOTE 1 Kit, PU Squeegee Blade “D” NOTE 1 Strap Kit-D
** ** **
56315348 56315352 56315855 56109666
1 1 1 1
Kits for “C” Squeegee 56315290 Kit, Gum Rubber Squeegee Blade “C” NOTE 1 Kit, Red Gum Rubber Squeegee Blade “C” NOTE 1 Kit, PU Squeegee Blade “C” NOTE 1 Strap Kit-C
** ** **
56315347 56315351 56315854 56109662
1 1 1 1
Kits for “B” Squeegee 56315291 Kit, Gum Rubber Squeegee Blade “B” NOTE 1 Kit, Red Gum Rubber Squeegee Blade “B” NOTE 1 Kit, PU Squeegee Blade “B” NOTE 1 Strap Kit-B
** ** ** ** ** **
56315316 56409441 56409823 56397453 56044373 56044588
A/R A/R A/R 6 A/R A/R
** ** ** ** ** ** ** ** ** **
56505800 56505195 56505805 56505804 56505806 56505803 56505807 56505808 56505802 56505801
2 2 2 2 2 2 2 2 2 2
** ** ** ** ** ** ** ** ** **
56505830 56505195 56505835 56505834 56505836 56505833 56505837 56505838 56505832 56505831
2 2 2 2 2 2 2 2 2 2
** ** ** ** ** **
56412191 56412192 56412046 56412193 56412194 56412195
2 2 2 2 2 2
** ** ** ** ** **
56407473 56407474 56407475 56407476 56407477 56407478
2 2 2 2 2 2
Accessories Tote Bag Programmer, 1307 User Programmer Cable Indicator, Battery Level (1 per battery) Literature Pack (Prior to introduction of EcoFlex) Literature Pack (After introduction of EcoFlex) 28” Disk Scrub Brushes Short Trim Pad Holder Pad Retainer for 56505750 ProLite Prolene Union Mix AgLite Grit 500 MidGrit 240 MidLite Grit 180 Dyna Grit 80 Magna Grit 46 32” Disk Scrub Brushes Short Trim Pad Holder Pad Retainer for 56505750 ProLite Prolene Union Mix AgLite Grit 500 MidGrit 240 MidLite Grit 180 Dyna Grit 80 Magna Grit 46 28” Cylindrical Scrub Brushes Soft Nylon Hard Nylon Prolene MidLite Grit 180 Dyna Grit 80 Magna Grit 46 32” Cylindrical Scrub Brushes Soft Nylon Hard Nylon Prolene MidLite Grit 180 Dyna Grit 80 Magna Grit 46
** = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: Starting with Charger serial # CP360614027995 the charger software can be programmed with a computer and the QuiQ Programmer kit 56315732.
36
WARRIOR™ - 56042463
4/05
revised 4/10
PARTS LIST
BRUSH SELECTOR GUIDE - DISK We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. ProLite: Prolene: Union Mix: AgLite Grit 500: MidGrit 240: MidLite Grit 180: Dyna Grit 80: Magna Grit 46: Short Trim Pad Holder:
Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution to the floor. 32” BRUSHES 56505830 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505830 56505835 - ProLite 56505834 - Prolene 56505836 - Union Mix 56505833 - AgLite Grit 500 56505837 - MidGrit 240 56505838 - MidLite Grit 180 56505832 - Dyna Grit 80 56505831 - Magna Grit 46
28” BRUSHES 56505800 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505800 56505805 - ProLite 56505804 - Prolene 56505806 - Union Mix 56505803 - AgLite Grit 500 56505807 - MidGrit 240 56505808 - MidLite Grit 180 56505802 - Dyna Grit 80 56505801 - Magna Grit 46
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Application Stripping: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile General Scrubbing: Concrete Terrazzo Ceramic/Quarry tile Marble Vinyl tile Raised-rubber tile
46 Grit
80 Grit
X X
X X X X
X
X
180 Grit
240 Grit
X X X
X X X
X
500 Grit
X X X X X
Prolene
Prolite
X X X X X X
Polishing: Raised Disc Tile Marble Vinyl tile
4/05
Union Mix
X X X
56042463 - WARRIOR™
37
revised 4/10
PARTS LIST
BRUSH SELECTOR GUIDE - CYLINDRICAL We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon:
Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning.
Stiff Nylon:
Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Prolene:
Low cost, yet effective in cleaning many common floor surfaces.
MidLite Grit 180:
Least aggressive grit brush. Used for daily cleaning of hard-finished floors.
Dyna Grit 80:
Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations.
Magna Grit 46:
Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish.
28” BRUSHES 56412191 - Soft Nylon 56412192 - Hard Nylon 56412046 - Prolene 56412193 - MidLite Grit 180 56412194 - Dyna Grit 80 56412195 - Magna Grit 46
32” BRUSHES 56407473 - Soft Nylon 56407474 - Hard Nylon 56407475 - Prolene 56407476 - MidLite Grit 180 56407477 - Dyna Grit 80 56407478 - Magna Grit 46
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Application Stripping: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile General Scrubbing: Concrete Terrazzo Ceramic/Quarry tile Marble Vinyl tile Raised-rubber tile
38
46 Grit
80 Grit
X X
X X X X
X
X
WARRIOR™ - 56042463
180 Grit
Polypropylene
Stiff Nylon
X X X X X X
X X X
X X X X X
X
Soft Nylon
X X X X X
4/05
PARTS LIST
revised 2/11
SQUEEGEE BLADE SELECTOR GUIDE
Gum Rubber:
Provides superior wiping action on tile, terrazzo, and polished floors.
Red Gum Rubber:
Provides longest life on finished or unfinished concrete floors.
Polyurethane:
Oil resistance provides superior life in applications with oily floors. SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)
Performance Traits Resilience Tear Strength Abrasion Resistance Wear Resistance Low Temp Flexibility High Temp Flexibility Ozone Resistance Chemical Resistance Applications Oil Resistant Applications General Purpose Hot Water Applications Chemical Applications Color
4/05
Gum Rubber (Natural Rubber) X X X X X
Red Gum Rubber (Natural Rubber)
X X X
Polyurethane/ Pentathane X X X X X X
X
X X
X X X X
Tan
Red
Translucent
56042463 - WARRIOR™
39
Nilfisk-Advance Equipamentos de Limpeza Ltda. Av. Dep. Emílio Carlos, 2.499 - Bairro do Limão - 02721-200 São Paulo - SP - Brasil www.nilfisk-advance.ind.br www.plataforma.ind.br Tel.: (11) 3959-0300 Fax: (11) 3959-0306 ©2013 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand
14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2013 Nilfisk-Advance, Inc.
