Way Ahead In E-mobility

Transcript

Way ahead in e-mobility Charging solutions for electric vehicles Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 2 A tradition in innovation Ratio Electric develops, produces and sells electrical power connection and distribution systems. Our company is based in Holland and active throughout Europe. During half a century we gathered a huge amount of experience that is used to meet the latest demands in our markets. Doing so we built up a tradition in innovation with reliable and affordable products. These products are delivered to OEM’s or distributed by specialized electrical wholesale companies, covering the following areas: Industry We are an industryleading manufacturer of power cords, cord sets, power strips, power plugs, power connectors and other power components. In tailor made solutions we can meet the highest demands. E-Mobility Ratio Electric provides high quality AC connection and charging systems for electric and plugin hybrid vehicles. All these products i.e. portable charge stations, cables and sockets match the latest European standards. ICT We are at home in Datacenters. Our modular solutions for power management in 19-inch data racks contain a complete range of power distribution units (PDU’s) as well as power cords. Marine Our Shore Power connection system is the standard all over Europe. The MP16/32 boat inlets and cables are stylish and safe. Every marine product is designed to be practical and able to withstand the rigors of life at sea. That’s why fleets of customers rely on our solutions. Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 3 Way ahead in E-mobility All reports and predictions about the use of Electric Vehicles (EV’s) point at the same direction: straight up. But most governments can’t keep pace with the growing demand for charge capacity. Moreover: most users of an EV prefer to charge their vehicles at home or at the office. This creates a major demand for privately installed charging equipment. Ratio Electric complies to such demand by developing a wide range of reliable products for plug-in hybrid or full electrical vehicles. Charging tomorrow: discharge the environment, save energy The number of electric cars, scooters and other electric vehicles is growing fast. Electric driving will result in cleaner air, a more silent city, less waste of energy and a decreasing dependency of fossil fuel. These values match with our company goals where ‘people’ and ‘planet’ will benefit before profit. We thrive for structured processes, documenting the complete lifecycle of a product to optimize the eco design. Exceeding expectations: proven products, certified quality All of our products are designed to be functional and robust to withstand any harsh environment. In the development and production we can rely on fifty years of experience. Our knowledge of techniques and methods is state of the art. It applies both to the hardware components and the communication between chargers and vehicles. Safety is our priority: if anything should go wrong (due to outside courses), the system will turn itself off immediately. There is also independent proof for the quality of our products and processes. All our EV charging systems comply to the IEC 61851 standard. Individual components such as plugs, connectors and sockets are compliant with the IEC 62196 standard and carry KEMA (DEKRA) approvals. We put all our energy in making durable products that enable you to save energy 4 Matching the IEC EV standards Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl High standards Standards for electric vehicles and charging stations are quite complex and still in development for some areas. The most important standards for EV charging are: I IEC 61851 Conductive Charging systems, general requirements I IEC 62196 Plugs, connectors, outlet sockets and vehicle inlets for conductive charging. IEC 61851 standard The IEC 61851 standard describes 4 charge modes: I Mode 1: max. 16A AC 230/400V I Mode 2: max. 32A AC 230/400V I Mode 3: max. 63A AC 230/400V I Mode 4: max. 400A DC 1000V For charging at home or at work mode 2 and mode 3 are most common. Mode 2 uses a standard domestic or industrial outlet. The charge cable must include an In Cable Control and Protection Device(IC-CPD). Mode 3 uses a dedicated EV outlet. Take a note: The car type defines the type of plug and maximum charging current. Check with the manufacturer of the car for this information. All modes, except mode 1, require communication between vehicle and charge station. Modes 1, 2 and 3 use a battery charger inside the vehicle. Mode 4 uses an external battery charger that converts the AC in to DC. All modern electric and plug-in hybrid vehicles require communication with the charge station. IEC 62196 standard The plug configurations for mode 2 and 3 charging are described in the IEC 62196 standard: Type 1: based on the US SAE1772 standard. All American and Japanese cars (or other that use their technology) are supplied with this inlet. Type 2 is the European standard. European car makers will equip their cars with this inlet. Also infrastructure suppliers (Charging stations) in Europe use this standard for their outlets. Type 3 is a standard used in France and Italy on the infrastructure side. It uses shutters on the contacts for extra safety protection. Type 1 Type 2 Type 3 Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 5 Birds eye on the benefits EV Charging systems Ratio Electric produces portable and wall charging systems according to Mode 2. These chargers are always supplied with a fixed power cord and can easily be used at private locations such as home or company sites. At home you are no longer dependent of the presence of a free loading pole nearby. As a company you can respond to the fast rising number of EV’s by offering employees and visitors their own charging point. Safe I Integrated ground fault circuit interrupter (RCD) 30mA and Mains Circuit Breaker (MCB). Quality plugs I Type 2 moulded plugs and connectors with crimped contacts, KEMA approval. I Type 1 and type 3 assembly type connectors. I Continuous monitoring of ground presence (PE control). I PMW communication module, to set the maximum charge. current. flexible I The charge current is selectable. Less charge current mini­ mizes the risk of overload and in­creases the battery life. I The wall chargers can be supplied with optional KwH meter and/or timer. EV Charging cables Regardless of the type of car and the distance that has to be bridged between the charge station and the car, Ratio Electric always offers you the cables that suits you best. Quality cable I PUR cable suitable for outdoor use and resistant to oil, dust and water. I Halogen free, low smoke. I Flexible at low temperatures and able to withstand mechanical impacts. I KEMA approval. Moulded Plugs Ratio Electric type 2 connectors are injection moulded. This ensures a watertight and tamperproof construction. A mould-in LED light indicates if power is available. The connectors are moulded in 3 steps (3K): After the wires are plugged into the housing, the basicmoulding form covers all wires and components. Soft grip black moulding. Green shell moulding. EV wall chargers Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 6 Flexible solutions for at home and at the office Just plug in to start charging Because the charging cable has a fixed connection to the charger, you don’t need to get the cable in and out of your car trunk every time you charge. Just pull the plug out of the holder of the charger and plug it into the car. Adjustable charging power The charging power is adjustable. This avoids the risk of overloading the electrical installation. We advise to use the lowest possible power to extend the operating life of the battery and to minimize the loss of heat. We always recommend to use a separate electrical group for the charging outlet. When you just charge on low amp you may not need an extra group. Modular installation The components of our charging systems can be installed in different ways. Check the pictures for examples and find the solution for your situation. Special Features I Impact resistant housing suited for inside and outside use (IP65). I Communication module according IEC 61851. I Standard Earth leakage protection type A (30mA), Circuit Breaker for Overvoltage protection. I Fixed power supply cable with CEE plug. I Fixed charge cable with type 1 or type 2 connector. I Straight or spiral(coiled) charging cable. I Optional KwH meter and/or timer. I Versions 16A and 32A 230V (single phase), 16A and 32A 400V (3 phase). I 3 phase versions can also be supplied with Earth leakage protection (RCD) type B. Charger and cable outside in a locked box. Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 7 Wall Chargers Wall Chargers single phase 16A/230V Housing: Polycarbonate, IP65, dimensions 200x200x110mm Charge current selections: 6,10,13 and 16A Power cable length 0,50m with moulded CEE plug 16A (blue) I Protection: RCD 30mA type A, RCB 16A type B I Lighted on/off switch I I I P/N Housing Rating Car plug Charge cable 31328 grey 16A/230V type 2 straight 10m with cable holder 31329 grey 16A/230V type 1 straight 10m with cable holder 31330 grey 16A/230V type 1 coiled (4m max pull out) 31334 green 16A/230V type 1 coiled (4m max pull out) 31336 grey 16A/230V type 2 coiled (4m max pull out) 31337 green 16A/230V type 2 coiled (4m max pull out) Wall Charger single phase 32A/230V Housing: Polycarbonate, IP65, dimensions 250x200x110mm Charge current selections: 12,18, 24 and 30A Power cable length 0,50m with CEE plug 32A (blue) I Protection: RCD 30mA type A, RCB 32A type B I Lighted on/off switch I I I P/N Housing Rating Car plug Charge cable 31338 grey 32A/230V type 1 straight 5m with cable holder 31339 grey 32A/230V type 2 straight 5m with cable holder P/N Housing Rating Car plug Charge cable 31350 grey 16A/400V type 2 straight 5m with cable holder P/N Housing Rating Car plug Charge cable 31351 grey 32A/400V type 2 straight 5m with cable holder Wall Charger 3 phase 16A/400V Housing: Impact resistance ABS, IP65, dimensions 260x350x130mm Charge current selections: 6,10,13 and 16A Power cable length 0,50m with CEE plug 16A (red) I Protection: RCD 30mA type A, RCB 16A type B I Lighted on/off switch I I I Wall Charger 3 phase 32A/400V Housing: Impact resistant ABS, IP65, dimensions 260x350x130mm Charge current selections: 12, 18, 24 and 30A Power cable length 0,50m with CEE plug 32A (red) I Protection: RCD 30mA type A, RCB 32A type B I Lighted on/off switch I I I Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 8 EV Portable Chargers No worries when there is no public charging station available Charging from a standard outlet socket with a maximum safety Our mobile chargers enable you to charge your EV when there is no (free) public charging point around. This situation is likely to occur since the number of public chargers does not keep up with the growth of EV’s on the road. Ratio Electric mobile chargers provide ultimate safety when you make use of a standard household (like Schuko) or CEE outlet. Choices in plugs Ratio Electric mobile charge cables are available in two versions: I Schuko (or country specific) plug with a maximum charge power of 10A. I CEE plug with a maximum charge power of 16A. Integrated failure detection and power protection guards from earthing failures in the power supply. When problems are detected the system will shut itself down. The IEC 61851 standard prescribes that a charging cable must have an In-cable Control and Protection Device (IC-CPD) when charging from a standard socket. This IC-CPD is integrated in the cable of our portable chargers. It limits the maxi­ mum charging power and safe­- Simple prevention of overpower The charging power can be lowered easily by pushing a button on the side of the IC-CPD. This prevents overpower of the electrical installation. Automatic restart after shutdown due to power failures Ratio Electric’s mobile chargers are not just equipped with all safety require­ments. They also provide a function that automatically restarts the system when the IC-CPD is turned off after a power supply failure. Just that there will be no unpleasant surprises when you want to drive off. Weather and shock proof charger housing The housing of the mobile chargers are: I Waterproof (IP67). I Impact resistant (500N run-over test). I Robust and compact (see specs). Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 9 Technical specifications Portable Charger I Housing of thermo­plastic material with soft cover (220x120x60 mm) I Operating temperature from -30 to +50 C I Residual current breaker: 20mA I Overcurrent protection I Under and overvoltage protection I Earth wire detection I Auto restart function I Selectable charge current I Schuko wall plug: 6A, 10A I CEE wall plug: 6A, 10A, 16A P/N Wall plug Car plug Max. rating 31310 Schuko type 1 10A/230V 31313 CEE type 1 16A/230V 31320 Schuko type 2 10A/230V 31323 CEE type 2 16A/230V Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 10 Type 2/1 Charging Cables Providing the right connection to the car Type 2/1 Charging Cable 16A/230V 07BQ-F 3G 2,50mm2+1 x 0,75mm2, green P/N Length Car plug Wall plug 31210 4m type 1 female type 2 male 31212 6m type 1 female type 2 male 31211 8m type 1 female type 2 male Type 2/1 Charging Cable 32A/230V 07BQ-F 3G 6,00mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug 31215 4m type 1 female type 2 male 31217 6m type 1 female type 2 male 31216 8m type 1 female type 2 male Type 2/1 Charging Cable 16A/230V Coiled 07BQ-F 3G 2,50mm2 + 1 x 0,75mm2, green, coil pull out maximum 4m P/N Length Car plug 31220 max. 4m type 1 female Wall plug type 2 male Type 2/1 Charging Cable 32A/230V Coiled Cable: 07BQ-F 3G 6,00mm2 + 1 x 0,75mm2, green, coil pull out maximum 4m P/N Length Car plug Wall plug 31218 max. 4m type 1 female type 2 male For electric vehicles with type 1 inlet I Opel Ampera I Nissan Leaf I Mitsubishi Outlander I Mitsubishi I-miev I Peugeot Ion I Chevrolet Volt I Toyota Prius plug-in I Ford Focus Electric I Renault Kangoo ZE I Renault Fluence ZE I Fisker Karma I Citroen C-zero Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 11 Type 2/2 Charging Cables Type 2/2 Charging Cable 16A/230V Cable: 07BQ-F 3G 2,50mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug 31240 4m type 2 female type 2 male 31242 6m type 2 female type 2 male 31241 8m type 2 female type 2 male Type 2/2 Charging Cable 32A/230V Cable: 07BQ-F 3G 6,00mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug 31250 4m type 1 female type 2 male 31252 6m type 2 female type 2 male 31251 8m type 2 female type 2 male Type 2/2 Charging Cable 16A/400V 3-phase Cable: 07BQ-F 5G 2,50mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug 31280 4m type 1 female type 2 male 31282 6m type 2 female type 2 male 31281 8m type 2 female type 2 male Type 2/2 Charging Cable 32A/400V 3-phase Cable: 07BQ-F 5G 6,00mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug 31290 4m type 1 female type 2 male 31292 6m type 2 female type 2 male 31291 8m type 2 female type 2 male For electric vehicles with type 2 inlet I BMW i3 and i8 I BYD E6 I Renault Zoe I Tesla Model S I Volvo V60 plug-in hybrid I VW Golf plug-in hybrid I VW E-up I Audi A3 E-tron I Mercedes B class ED I Mercedes S500 plug-in I Porsche Panamera Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 12 Type 2/2 Charging Cable Coiled Type 2/2 Charging Cable 16A/230V Coiled Cable: 07BQ-F 3G 2,50mm2 + 1 x 0,75mm2, green, coil pull out maximum 4m P/N Length Car plug Wall plug 31244 max. 4m type 2 female type 2 male Type 2/2 Charging Cable 16A/400V 3-phase Coiled Cable: 07BQ-F 5G 2,50mm2 + 1 x 0,75mm2, green, coil pull out maximum 4m P/N Length Car plug Wall plug 31283 max. 4m type 2 female type 2 male Type 2/2 Charging Cable 32A/230V Coiled Cable: 07BQ-F 3G 6,00mm2 + 1 x 0,75mm2, green, coil pull out maximum 4m P/N Length Car plug Wall plug 31254 max. 4m type 2 female type 2 male Type 2/2 Charging Cable 32A/400V 3-phase Coiled Cable: 07BQ-F 5G 6,00mm2 + 1 x 0,75mm2, green, coil pull out maximum 4m P/N Length Car plug Wall plug 31295 max. 4m type 2 female type 2 male Charging cables for type 3 wall plugs as used in parts of France and Italy: Type 3/2 Charging Cable 16A/230V Cable: 07BQ-F 3G, 2,50mm2 + 1 x 0,75mm2, green Type 3/1 Charging Cable 16A/230V Cable: 07BQ-F 3G, 2,50mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug P/N Length Car plug Wall plug 31260 4m type 1 female type 3 male 31261 4m type 2 female type 3 male Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 13 Components > Plugs, inlets & outlets that fit your needs 31000 / 31001 31105 31106 Rewirable Plugs & connectors All rewirable plugs and connectors come with a soft cap for dust and water protection. P/N Type Max. rating Protection class 31000 type 1 female connector 16A/230V IP44 31001 type 1 female connector 32A/230V IP44 31105 type 2 male plug 32A/400V IP44 31106 type 2 female connector 32A/400V IP44 31020 type 3 male plug 32A/400V IP44 Charging Inlet Male crimp contacts for wires up to 6mm2 Outside dimensions Protection class 32200 P/N type 1 32A/230V Type Rating 70x70mm IP54 32101 type 2 32A/400V diameter 98mm IP54 Charging Outlet Screw contacts for wires up to 6mm2 P/N Type Rating Outside dimensions Protection class 32000 type 2 32A/230V diameter 98mm IP54 32100 type 2 32A/400V diameter 98mm - 31020 Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 14 Components Ratio Electric uses Polyurethane (PUR) charging cable according IEC 61851. This cable has been developed in cooperation with Draka/Prysmian and is Halogen free and flame retardant. Especially suitable for outdoor use. KEMA approval Locking actuator Charging Outlet kit includes: 32000 + 32110 + 32120 P/N P/N 32130 32110 Actuator cable P/N 32120 EV Charging Cable Ratio Electric uses Polyurethane (PUR) charging cable according IEC 61851. This cable is developed in cooperation with Draka/Prysmian and is Halogen free and flame retardant. Especially suitable for outdoor use. KEMA approval P/N Max. rating Outside diameter 31400 16A/230V 11,80mm 31410 16A/400V 13,50mm 31420 32A/230V 13,30mm 31430 32A/400V 16,30mm Accessories Ambachtsstraat 12, 3861 RH Nijkerk, The Netherlands i T +31 33 245 23 60 i F +31 33 245 31 54 i E [email protected] i www.ratio.nl 15 Complete and enhance your system Adapter cable Mode 3 to Mode 1 16A/230V Cable: 07BQ-F 3G 2,50mm2 + 1 x 0,75mm2, green P/N Length Car plug Wall plug 31200 0,5m Schuko type 2 male Organiser Bag Practical organizer bag for cables and/or portable charger P/N 32400 Cable Holder Stainlesss steel cable holder with the plug receptacle. P/N Plug 32402 type 1 32404 type 2 EV tester To test proper installation of a Charge Station this tester simulates the Electric Vehicle. The tester is equipped with a type 2 male plug and is able to test single and three phase charge stations to IEC 61851 on 16A and 32A. P/N 32600 Outletbox type 2 P/N Max. rating Proctection class Outside dimensions 32160 16A/400V IP54 110x110x100mm EV tester for Charge Stations with tethered leads I Socket type 1 and 2. I Indication light for proper function. P/N 32605 Together ahead in innovation Since the world of electric vehicles is developing rapidly, we would be pleased to receive your comments and idea’s for adaptations to our excisting products or suggestions for possible new products. You may send them to [email protected] Much obliged, Hans Snaak Managing Director Ratio Electric Contact Phone: +31 33 245 23 60 Fax: +31 33 245 31 54 E-mail: [email protected] www.ratio.nl Postal Address: Ratio Electric BV Ambachtsstraat 12 3861 RH Nijkerk The Netherlands