Transcript
SNOW THROWER IDENTIFICATION
For information and questions, please contact Customer Service by calling 1-800-232-1195. Certain information will be requested by a Customer Service Representative. Please fill out the information below and have it accessible prior to calling. Refer to name plate on your Snow Thrower for the Serial Number. Record your Snow Thrower's information below.
DATE OF PURCHASE: PURCHASED FROM: SNOW THROWER ITEM #: SNOW THROWER SERIAL NUMBER:
#5662 SNOW THROWER OPERATOR’S MANUAL
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TABLE OF CONTENTS Specifications ………………………………………………………. Important Safety Instructions ………………………………………. Know Your Snow Thrower’s Components ………………………… Assembly Instructions ……………………………………………… Unpacking ………………………………………………….. Middle Frame Assembly …………………………………… Upper Frame Assembly …………………………………….. Discharge Chute Assembly …………………………………. Lower and Upper Chute Crank Assembly ………………….. Operation ……………………………………………………………. Securing the Extension Cord ………………………………… Powering On and Off ………………………………………… Plowing the Snow ……………………………………………………. Changing Snow Discharge Chute’s Direction ……………………….. Maintenance ………………………………………………………….. Use and Care …………………………………………………. Snow Thrower Lubrication …………………………………... Storage ………………………………………………………… Exploded View ………………………………………………………… Parts List ………………………………………………………………. Warranty ……………………………………………………………….
SPECIFICATIONS 13 Amp 18" Electric Snow Thrower Item #: Motor: Speed: Clearing Width: Clearing Height: Wheel Size: Weight:
5662 120V, 60Hz, 13Amp 2200 rpm (no load) 18" 10" 5" 41 lbs.
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IMPORTANT SAFETY INSTRUCTIONS Warning: Do not plug in the Snow Thrower until the following steps have been read and understood. READ ALL INSTRUCTIONS BEFORE USING YOUR SNOW THROWER Electrical Instructions Your Snow Thrower has a polarized male plug, with one prong in the switch-housing socket slightlylonger and wider than the other. The extension cord female end also should be polarized, so that theextension cord fits snugly into the switch-housing socket. WARNING: Your Snow Thrower is intended for outdoor, residential use only. Do not use itindoors or for commercial or industrial purposes. DO NOT ABUSE THE CORD. Never use the cord for carrying, pulling or unplugging your SnowThrower. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangledcords increase the risk of electric shock. Warning: To prevent electric shock, use your Snow Thrower only with an extension cordsuitable for outdoor use. Make sure your extension cord is in good condition. When using an extension cord, be sure to use oneheavy enough to carry the current your product will draw. An undersized cord will cause a drop in linevoltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating (13 A in the case of the Snow Thrower). UL Suggestions for Minimum gauge of Extension Cords (AWG) (When using 120V only) Ampere Rating More Than Not More Than 12 A 16 A
Total Length of Cord in feet 50 ft. 100 ft.
25 ft. 14 gauge
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12 gauge
4
150 ft.
Not Recommended by UL
Personal Safety Stay alert, watch what you are doing and use common sense when operating your Snow Thrower. Do not use your Snow Thrower while you are tired or under the influence of drugs, alcohol, ormedication. A moment of inattention while operating the Snow Thrower may result in seriousbodily injury. NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Turn the power switch toOFF. Do not leave your Snow Thrower until it has come to a complete stop. Remove any adjusting key or wrench before turning the Snow Thrower on. A wrench or a key thatis left attached to a rotating part of the Snow Thrower may result in bodily injury. DO NOT OVERREACH. Keep proper footing and balance at all times. This enables better controlof the Snow Thrower in unexpected situations. Hold the handles firmly to avoid injury. When stepping backwards, be cautious about any obstacles beneath your feet or behind you toavoid falling. Snow thrower Use and Care Know your snow thrower - Familiarize yourself with the main parts of your snow thrower. Read the operator’s manual carefully. Learn your snow thrower’s applications and limitations aswell as the specific potential hazards related to this machine. Do not use this machine for anypurpose other than the one for which it was designed. Otherwise, it may cause mechanicaldefaults, serious damage or personal injury. Preliminary unit inspection - Thoroughly inspect the unit before use. Make sure all the parts aresecure and installed correctly. If you notice any abnormalities, do not use the machine until it hasbeen properly repaired. Always perform a test run the first time you use the snow thrower or afterreplacing parts to ensure that the unit is functioning properly. Preliminary area inspection - Clear the area to be plowed before each use. Remove all objectssuch as rocks, broken glass, nails, wire, or string, which can be thrown by or become entangled inthe snow thrower. Keep the area of operation clear of other people and pets. Excessive force - The snow thrower was designed to respond at a certain rate for various snowconditions for optimum safety and performance. Do not force it; keep pressure constant. Malfunctioning switch - Do not use the snow thrower if the switch does not turn it on and off. Anyelectrical appliance that cannot be controlled by the switch is not safe to use and must be repaired. Hitting an object - If the snow thrower accidentally strikes an object, stop the snow thrower; inspectfor damage; repair or replace any damaged part before restarting and operating the snow thrower. Discharge chute safety - Never direct the snow discharge chute at the operator, at bystanders, atvehicles or at windows. Thrown snow and foreign objects accidentally picked up by the snowthrower can cause serious damage and personal injury. Do not use your hands to unclog thedischarge chute. Stop the motor before removing debris. #5662 SNOW THROWER OPERATOR’S MANUAL
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Abnormal operation - If you notice the snow thrower running in an unstable state or hear abnormalsounds from the motor, stop the machine, disconnect the power immediately, and contact our customer service department. Noise control - When using the snow thrower, you must respect local laws and regulationsregarding noise control and environmental protection. To avoid noise disturbance, you shouldcarefully decide upon an appropriate operation time and consider the surrounding conditions. Disconnect the snow thrower from the power source when the machine is not in use, when changing accessories, or before performing any maintenance. Store safely - Store snow thrower indoors in a dry area between uses. Keep in a locked areawhere children and unauthorized users cannot gain access. Do not store the machine while it isstill connected to the power source. It may cause damage and injury. Maintain for safety and longevity - Check for misalignment or binding of moving parts, breakage ofparts, and any other conditions that may affect the unit’s operation. If damaged, repair or replacethe damaged part before use. Use only those replacement parts made for your model. Whenreplacing any parts, you must strictly observe the instructions and procedures described in thismanual. Special care should be paid to any rubber parts, since these parts may increase theengine load and decrease its mechanical power if damaged. Symbols These symbols represent important information about the product or instructions on its use. WARNING:The following warning symbol is to remind you of the safety precautions youshould take when operating the Snow Thrower. Keep hands away from the moving parts of the Snow Thrower. The rotating parts couldcause bodily injury.
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KNOW YOUR SNOW THROWER’S COMPONTENTS
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LOWER FRAME MIDDLE FRAME CARRYING HANDLE UPPER FRAME HANDLE BAR SWITCH
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UPPER CHUTE CRANK POLARIZED PLUG CABLE CLIP CHUTE DEFLECTOR CHUTE
ASSEMBLY INSTRUCTIONS Unpacking 1. Carefully remove your Snow Thrower and all other items from box. 2. Your Snow Thrower comes with the following accessories. • T-bolt: 4 pieces • Saddle Washer: 4 pieces • Knob: 4 pieces • Cable Clip: 3 pieces • Upper Chute Crank: 1 piece Middle Frame Assembly For easier assembly, the handle frames are marked with yellow tape from the factory. This tape indicates the LEFT side of each handle’s part, as viewed from the operator’s position of the Snow Thrower.
Hold the middle frame with the yellow tape on the LEFT side so that the screw holes align with the holes on the lower frame. Note also that the hole and grommet of the eyebolt at the top of the middle frame are facing UP. (Fig. 1)
Insert a T-bolt into each hole with the head on the inside of the handle. Then attach a saddle washer and knob on the outside and tighten. (Fig. 2) Repeat this step on the other side of the handle. The bolts should be inserted from the inside of the frame of the unit so that the washers and knobs are fastened to the outside of the frame. Note: Do not over-tighten the knobs. #5662 SNOW THROWER OPERATOR’S MANUAL
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Upper Frame Assembly For easier assembly, the handle frames are marked with yellow tape from the factory. This tape indicates the LEFT side of each handles part, as viewed from the operator’s position of the Snow Thrower.
Hold the upper frame with the yellow tape on the LEFT side so that the screw holes align with the holes on the middle frame. (Fig. 3)
Insert a T-bolt into each hole with the head on the inside of the handle. Then attach a saddle washer and knob on the outside and tighten. (Fig. 4) Repeat this step on the other side of the handle.
Locate the three Cable Clips in the parts bag. Secure the power cord to the frame of the unit by clipping them onto the frame at evenly spaced intervals. (Fig. 5)
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Discharge Chute Assembly (Fig. 6) Lift the chute deflector so that it snaps and locks securely onto the discharge chute. Raise or lower the chute deflector to the desired height of the snow stream and tighten the chute deflector knobs. Note: Do not over tighten the chute deflector knobs.
Lower and Upper Chute Crank Assembly (Fig. 7) Locate the upper chute crank in the parts bag. Loosen thescrew and nut located on the lower chute crank with screwdriver and wrench. Note: You may be able to unfasten the screw and nut by hand. Slide the upper chute into the lower chute crank, aligning the screw holes. Tighten the screw into the aligning holes usinga screwdriver. Tighten the nut with a wrench. Note: If the center hole is not lining up correctly, youhave the middle frame on backwards. The hole and grommet of the eyebolt should face up.
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OPERATION KEEP CHILDREN AND BYSTANDERS AT A SAFE DISTANCE while operating your Snow Thrower. Note: Before using the Snow Thrower, please make sure the power source you will use is in accordancewith the specifications shown in this manual. Securing the Extension Cord For safe and efficient use of your Snow Thrower, use only a UL-rated or CSA extension cord recommendedfor outdoor use (see page 4). To prevent the extension cord from disconnectingduring use, tie the female end of the extension cordinto a loose knot on the top right side of the middleframe before connecting to the male plug in theswitch-housing socket of the snow thrower.
Note that the snow thrower has a polarized male plug with one prong slightly longer and wider than the otherin the switchhousing socket. The extensioncord female end should be similarly polarized so the extension cord fits snugly into the switch-housingsocket.
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Powering On and Off To power on, first press and hold the switch button found alongside the switch housing.
Pull the handle bar toward you and grasp hold ofit firmly with both hands to start the machine. Themachine can only be started by pressing the switchbutton before squeezing the handle bar. When the motor is on, release the switch button, and keep hold the handle bar. Note:Reverse operation cannot start the machine.
To power off, release your grip on the handle bar.
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PLOWING THE SNOW WARNING: Keep the area of operation free of foreign objects that can become thrown bythe rotor blades. Perform a thorough inspection of the area since some objects may behidden from view by surrounding snow. If the Snow Thrower hits an obstruction or picks upa foreign object during use, stop the Snow Thrower, disconnect the extension cord, removethe obstruction, and inspect the unit for damage. Repair or replace any damaged partsbefore restarting and operating the unit. Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise of the Snow Thrower when turned on may make it difficult for you to hear approaching people. When moving the Snow Thrower, use the wheels on one side as the pivot point. Slightly tilt theSnow Thrower on this pivot point to move it forward or backward. Start your clearing path near the electrical outlet and work outward, throwing snow in a back andforth motion. To clear in the opposite direction, step over the cord and pivot the Snow Thrower on itswheels. Make sure to overlap clearing paths. Note the wind direction. If possible, move in the same direction as the wind so that the snow is notthrown against the wind, back into your face or onto the recently cleared path. While moving the Snow Thrower, move within a range the cable can reach. DO NOT USE HANDS TO UNCLOG CHUTE. Stop motor before removing debris. Do not walk in front of a running Snow Thrower. Do not direct discharged snow towardsbystanders. Do not push the Snow Thrower with excessive force. You should push the Snow Thrower gentlyand evenly in accordance with the unit’s throw rate. Only use your Snow Thrower with the intention of moving snow. Other materials may hurt the machine and endanger users and bystanders. Some parts of the Snow Thrower may freeze under extreme temperature conditions. Do not attemptto operate the Snow Thrower with frozen parts. If the parts freeze while the Snow Thrower is in use,stop the Snow Thrower, unplug the extension cord, and inspect it for frozen parts. Thaw all partsbefore restarting and operating the Snow Thrower. Never force parts or controls that have frozen.Never use an open flame of any sort to thaw frozen parts. WORKING ON PEBBLES, GRAVEL, OR UNPAVED SURFACES: To avoid throwing loose surfacematerial along with the snow, push down on the handle to raise the scraper at the base of the unitabove the pebbles or gravel.
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CHANGING SNOW DISCHARGE CHUTE’S DIRECTION 1. Never direct the snow discharge chute at the operator, bystanders, vehicles or nearby windows.The discharged snow and foreign objects accidentally picked up by the Snow Thrower can causeserious damage and bodily injury. Always point the discharge chute in the opposite direction of anything you don’t want to hit with snow and foreign objects. 2. The discharge chute can be adjusted 180º by rotating the chute crank.Rotate the chute control crank clockwise to move the discharge chute to the left and counterclockwiseto move the chute to the right.
3. The chute deflector on the top of the discharge chute controls the height ofthe snow stream. Loosen both chute deflector knobs to rise or lower the deflector tothe desired height of snow you wish to throw. Tighten the knobs to secure the deflector. Note: Do not over tighten the chute deflector knobs. WARNING: Make sure that the chute deflector snaps and locks completely onto thedischarge chute. An opening between the discharge chute and the chute deflectormay allow foreign objects to be picked up by the Snow Thrower and thrown in thedirection of the operator causing serious bodily injury. Do not advance the chutedeflector too far forward to where an opening appears between the deflector anddischarge chute. Do not over tighten the knobs on the chute deflector.
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MAINTENANCE WARNING: Make sure to turn off the switch and disconnect the extension cord beforeperforming any maintenance task on your Snow Thrower. Snow Thrower Use and Care 1. KNOW YOUR LIMITATIONS. Do not overload your Snow Thrower’s capacity by attempting to clearsnow at too fast of a rate. 2. Use of the Snow Thrower for operations outside of intended usages could result in a dangerous situation. 3. Do not attempt to repair the Snow Thrower unless you have the proper tools and instructions fordisassembly and repair. 4. Check the bolts at frequent intervals for proper tightness to ensure that the equipment is in a safeworking condition. 5. After each snow removal session, run the Snow Thrower for a few minutes to prevent thecollector/impeller from freezing. Shut off the motor, wait for all revolving parts to stop completely,and wipe residual ice and snow off the unit. Rotate the chute crank several times to remove anyexcess snow. Lifetime Lubrication Lubrication is not necessary and may damage the unit. The Snow Thrower is lubricated for lifetimeuse at the factory before shipment.
STORAGE 1. Clean the Snow Thrower of snow and ice buildup before storing or transporting. Be sure to securethe unit while transporting. 2. Disconnect the extension cord from the Snow Thrower. 3. Inspect the extension cord closely for signs of wear or damage. Replace it if it is worn or damaged. 4. Inspect the Snow Thrower carefully for worn, loose, or damaged parts. Check connections andscrews and tighten if necessary. 5. Store the unit, along with the disconnected extension cord, in a locked, dry place out of the reach ofchildren to prevent unauthorized use or damage. Cover loosely with a tarp for added protection.
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EXPLODED VIEW
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PARTS LIST Part# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Stock# 56663-001 56663-002 56663-003 56663-004 56663-005 56663-006 56663-007 56663-008 56663-009 56663-010 56663-011 56663-012 56663-013 56663-014 56663-015 56663-016 56663-017 56663-018 56663-019 56663-020 56663-021 56663-022 56663-023 56663-024 56663-025 56663-026 56663-027 56663-028 56663-029 56663-030 56663-031 56663-032 56663-033 56663-034 56663-035 56663-036 56663-037 56663-038 56663-039 56663-040 56663-041 56663-042 56663-043
Description Locknut M6 Washer 6 Right Fixing Plate TPU/Rubber Plate Washer 6 Screw M6x16 Left Fixing Plate Screw M6x16 Bearing 6202-2Z Keep Plate Shaft Assembly Small TPU/Rubber Plate Screw ST4.2x13 Right Cover Screw M5x12 Snap Ring 15 Bearing Housing Right Collision Strip Main Housing Tapping Screw ST4.2x22 Scraper Left Collision Strip Big Pulley Belt PJ670 Locknut M8 Left Cover Screw M6x30 Washer 10 Right Metal Support Spacer Roller Roller Shaft Cotton Pin 2x20 Left Metal Support Screw M4x16 Screw ST4.2x40 Small Pulley Bearing Housing Bearing 6201-2Z Output Shaft Semicircular Key Big Gear Snap Ring 10
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Part# 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88
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Stock# 56663-046 56663-047 56663-048 56663-049 56663-050 56663-051 56663-052 56663-053 56663-054 56663-055 56663-056 56663-057 56663-058 56663-059 56663-060 56663-061 56663-062 56663-063 56663-064 56663-065 56663-066 56663-067 56663-068 56663-069 56663-070 56663-071 56663-072 56663-073 56663-074 56663-075 56663-076 56663-077 56663-078 56663-079 56663-080 56663-081 56663-082 56663-083 56663-084 56663-085 56663-086 56663-087 56663-088
Description Small Gear Flat Key 3x12 Bearing 608-2Z Gear Box Bearing 6001-2Z Screw ST4.2-65 Lower Motor Housing Impeller Stator Rotor Upper Motor Housing Brush Holder Carbon Brush Keep Plate Screw ST3.2x9.5 Shock Pad Motor Keeper Screw ST4.2x16 Idler Arm Assembly Extension Spring Washer 4 Screw M4x12 Flat Idler Bearing 6000-2Z Washer 5 Fixing Seat Main Cover Lever Keeper Chute Direction Control Gear Resistance Washer Chute Handle Knob Screw M8x25 Chute Deflector Blade Screw ST4.2x9.5 Lever Connector Shaft Cotton Pin 2x14 Rivet 4x20 Lower Chute Crank
44 45 Part# 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118
56663-044 56663-045 Stock# 56663-091 56663-092 56663-093 56663-094 56663-095 56663-096 56663-097 56663-098 56663-099 56663-100 56663-101 56663-102 56663-103 56663-104 56663-105 56663-106 56663-107 56663-108 56663-109 56663-110 56663-111 56663-112 56663-113 56663-114 56663-115 56663-116 56663-117 56663-118
Oil Seal Nut M8
89 90
Description Eye Bolt Rubber Ring Upper Chute Crank Snap Ring 8 Handle Grip Upper Frame Saddle Washer Middle Frame T-bolt Cable Clip Lower Frame Screw ST6.3x38 Cable Jacket 7P-2 Power Cord Big Cable Keeper Circuit Breaker Switch Switch Housing L Starter Button Spring Small Cable Keeper Switch Housing R Screw ST4.2x25 Switch Seat R Switch Seat L Switch Actuator Spring Handle Bar
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56663-089 56663-090
Locknut M4 Screw M4x20
ONE (1) YEAR LIMITED WARRANTY SNOW BLASTER™ is committed to building tools that are dependable for years. Our warranties are consistentwith our commitment and dedication to quality. ONE (1) YEAR LIMITED WARRANTY OF SNOW BLASTER™ PRODUCTS FOR HOME USE. GREAT LAKES TECHNOLOGIES, LLC (“Seller") warrants to the original purchaser only, that allSNOW BLASTER™ consumer power tools will be free from defects in material or workmanship for aperiod of one (1) year from date of purchase. Ninety (90) days for all SNOW BLASTER™ products, if thetool is used for professional use. SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this One (1) Year Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repairor replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons other than Seller or AuthorizedService Center. To make a claim under this Limited Warranty, you must make sure to keep a copy of your proof of purchase that clearly defines the Date of Purchase (month and year) and the Place of Purchase. Place of purchase must be a direct vendor of Great Lakes Technologies, LLC. Third party vendors such as garage sales, pawn shops, resale shops, or any other secondhand merchant void the warranty included with this product.
[email protected] or 1-800-232-1195 to make arrangements for repairs and transportation. When returning a product for warranty service, the shipping charges must be prepaid by the purchaser. The product must be shipped in its original container (or an equivalent), properly packed to withstand the hazards of shipment. The product must be fully insured with a copy of the warranty card and/or the proof of purchase enclosed. There must also be a description of the problem in order to help our repairs department diagnose and fix the issue. Repairs will be made and the product will be returned and shipped back to the purchaser at no charge. THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS THAT WEAR OUT FROM REGULAR USAGE OVER TIME INCLUDING BELTS, BRUSHES, BLADES, ETC.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE (1) YEAR FROM DATE OFPURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOWLIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAYNOT APPLY TO YOU.IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THESALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCEIN CANADA AND FROM COUNTRY TO COUNTRY.THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE ELECTRIC TOOLS, BENCH POWER TOOLS, OUTDOOR POWER EQUIPMENT AND PNEUMATIC TOOLS SOLD WITHIN THE UNITEDSTATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTYCOVERAGE WITHIN OTHER COUNTRIES, CONTACT SNOW BLASTER™ CUSTOMER SUPPORT.
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