Www.get2itparts.com Eton America Parts Catalog Viper 150r '09

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om rts .c om tP ar ts .c 2i .G et w 2i tP w w .G et w w Viper 150R '09 ar ts .c tP a 2i .G et w w ETON America PARTS CATALOG w Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ©2008-2009 ETON America, all rights reserved. om Table of Contents \\Server3\EASrv3dta Figure No. Content Reference Crankcase and Starter Spindle Crankshaft Cylinder Piston and Cam Chain Starter Motor Starter Clutch and Oil Pump Crankcase RH and AC Generator Head, Head Cover Camshaft, Valves Fan Cover and Engine Shroud CVT Driven Pulley Transmission Gear Shift and Safety Neutral Switch Air Filter and Fuel Recovery system Carburetor and Throttle Cable Engine Oil Cooler Engine Exhaust System Type SA Frame Fenders and Headlight A Arms and Swing Arm Fuel Tank Front and Rear Shock Absorbers Front and Rear Tires and Wheels Front Brakes Rear Hydraulic Disc Brake Handle Bar Levers, Cabels and Brake Line Footrest Bumper and Rear Grab Bar Rear Drive Axle Chain and Skip Plates Steering System Electrical Components Accessories and Manuals Light Duty Hitch Kit Heavy Duty Hitch Kit Optional Rear Utility Rack tP a .G et 2i tP 2i w w w w w w .G et w w .G et 2i 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 19 20 21 23 24 25 26 27 28 29 30 31 32 33 Copyright ©2008-2009 ETON America, all rights reserved. ar ts .c PrdImg: rts .c om tP ar ts .c Viper 150R '09 Viper 150R '09 om rts .c om tP ar ts .c 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 800101 750389 750388 650111 800103 800279 650223 800470 800106 800107 800108 800109 800110 800111 800112 800113 812811 800116 800117 800118 650143 800121 800491 800123 800124 800125 Crankcase (LH) Radial Ball Bearing (6203) Radial Ball Bearing (6202) Radial Ball Bearing (6204) Drive Shaft Oil Seal (M20x32x6) Circle-Clip #20 O-Ring (9x24) Radial Ball Bearing (6200LU) Engine Mount Bushing Engine Mount Spacer (Front) Dowel Pin (8x14) Stud Bolt (M8x210) Stud Bolt (M8x200) Crankcase (RH) Flange Bolt (M6x50) Oil Seal (LH) [19.8x30x5R] O-Ring (107x2) O-Ring (6x1.7) Crankcase Plate (LH) Flange Bolt (M6x20) Flat Washer (M12x20x2) Flange Bolt (M12x15) Flange Bolt (M14x20) Flat Washer (M14x21x1) Fixed Catch Spring .G et w w w Page 1 of 37 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 4 1 2 2 2 1 2 1 1 2 1 2 2 2 1 1 1 2i tP .G et w w w Rev 1.0.0 Description C_01_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Crankcase and Starter Spindle 6/2/2009 Viper 150R '09 om rts .c om tP ar ts .c 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38-1 1-38-2 1-38-3 1-38-4 1-39 1-40 1-41 1-42 1-43 1-44 1-45 1-46 1-47 1-48 800126 800127 800128 800129 800216 800130 650158 800135 800136 800477 800477 800535 800536 800537 810003 800143 800144 800145 810240 800133 800474 800140 800141 800142 800146 Ball Bearing Breather Tube Connector Crankcase Drain Tube Crankcase Gasket (RH) Flat Washer (M10x15x1) Neutral Switch Assembly Dowel Pin (M10x14) Crankcase Cover (LH) Crankcase Cover Gasket (LH) Bolt (M6x40) Bolt (M6x40) Kick Starter Spindle Kick Starter Torsion Spring Kick Starter Spindle Bushing O-Ring (13.8 x 2.4) Flat Washer (M15x20x2) Circle-Clip (14mm) Starter Idler Gear Flat Washer (M11x18x1) Kick Starter Arm Flange Bolt (M6x35) Flat Washer (M6x16x1) Flange Bolt SH (M6x12) Breather Tube Connector Breather Tube .G et w w w Page 2 of 36 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 2 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2i tP .G et w w w Rev 1.0.0 Description C_01_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Crankcase and Starter Spindle 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 2-1 2-1-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 800147 800148 800149 800150 812332 800152 650158 800156 800157 800490 800159 800160 800162 800163 800164 800161 650143 800153 800154 800155 Description Crankshaft 150cc Wood-Ruff Key (M25x14x4) Piston Pin Circle-Clip Piston Wrist Pin 150cc Piston (150cc) Piston Ring (Set of 5) 150cc Dowel Pin (M10x14) Cylinder Base Gasket Cylinder 150cc Flange Bolt (M6x12) Flat Washer (M6x10x1) Cam Chain Guide Pin Cam Chain Guide A Cam Chain Guide B Cam Chain Pan Head Bolt (M6x6) Flange Bolt (M6x20) O-Ring (M1.5x9.5) Cam Chain Tentioner Cam ChainTentioner Gasket Qty Req 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 Rev 1.0.0 w w w .G et 2i tP .G et w w w C_02_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Crankshaft Cylinder Piston and Cam Chain Page 3 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-8-1 3-8-2 3-9 3-10 3-11 3-12 3-13 3-13-1 3-13-2 3-14 3-15 800165 800172 800173 800480 800174 800175 800141 800176 811473 811474 800475 800171 800170 800166 800169 811475 811212 800168 800167 Description Oil Pump 150cc Pan Head Bolt (M6x30) Oil Pump Drive Sprocket Flange Nut (M6x11) Oil Pump Chain Oil Separator Flange Bolt SH (M6x12) Starter Motor O-Ring (24.4x3.1) Comutator Brushes Flange Bolt (M6x16) Starter Reduction Gear Shaft Starter Reduction Gear Lock Nut (M22x30) Outer Starter Clutch Needle Bearing Lock Pin Starting Clutch Gear Flat Washer (M22x31x2) Qty Req 1 2 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 Rev 1.0.0 w w w .G et 2i tP .G et w w w C_03_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Starter Motor Starter Clutch and Oil Pump Page 4 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 4-1 4-2 4-3 4-4 4-5 4-5-1 4-5-2 4-6 4-7 4-8 4-8-1 4-8-2 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 800109 812862 800178 800476 800180 811476 811477 800182 800183 800184 811478 811479 800186 800477 800478 700326 700325 800479 811161 811384 800194 650143 650509 650510 800181 800119 Dowel Pin (8x14) Oil Seal (RH) [19.8x30x5L] Crankcase Cover Gasket (RH) Crankcase Cover (RH) Oil Level Gauge & O-Ring Oil Level Gauge O-Ring Seal (18x3.5) Oil Filter Screen Oil Filter Screen Spring Crankcase Drain Plug & O-Ring Crankcase Drain Plug O-Ring Seal AC Generator Clamp Bolt (M6x40) Flange Blot (M6x110) Flange Bolt SH (M6x100) Flange Bolt (M6x32) Flange Bolt (M6x95) AC Generator (8 Pole) Flywheel (8 Pole) Bolt & Washer (M5x14) Flange Bolt (M6x20) Flat Washer (M13x25x2)) Flange Nut (M12x22) Cooling Fan Flange Bolt SH (M6x18) .G et w w w Page 5 of 37 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 2 2 1 1 1 4 2i tP .G et w w w Rev 1.0.0 Description C_04_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Crankcase RH and AC Generator 5/11/2009 Viper 150R '09 4-23 814120 Description Qty Req 2i tP 1 Rev 1.0.0 w w w w .G et w w .G et 2i Flywheel Puller Tool C_04_4.jpg ar ts .c Item No. tP a Fig Ref w w .G et 2i rts .c om tP ar ts .c om Crankcase RH and AC Generator Page 6 of 37 Copyright ©2008-2009 ETON America, all rights reserved. 5/11/2009 Viper 150R '09 om rts .c om tP ar ts .c 5-1 5-2 5-3 5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 5-3-9 5-3-10 5-3-11 5-3-12 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-11-1 5-11-2 5-11-3 5-12 650158 800195 800198 800196 800197 810241 800202 800199 800205 800206 800207 800208 800209 800210 800481 800214 800215 700326 800482 800203 800204 800223 811480 811481 811524 800480 Dowel Pin (M10x14) Cylinder Head Gasket 150cc Cylinder Head 150cc Exhaust Valve Intake Valve Stub Bolt No:003 (M6x27) Stud Bolt (M6x50) Spark Plug (C7HSA) Valve Spring Retainer Valve Spring Retainer Washer Inner-Valve Spring Outer-Valve Spring Outer-Valve Spring Seat Valve Stem Seal Tappet Adjusting Screw Valve Rocker Arm Intake-Rocker Arm Shaft Flange Bolt SH (M6x100) Exhaust Rocker Arm Shaft Carburetor Insulator Gasket Carburetor Insulator Intake Manifold & Clamp Intake Manifold Clamp O-Ring Intake Manifold Flange Nut (M6x11) .G et w w w Page 6 of 36 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 4 1 1 1 1 2 2 1 4 2 2 2 2 2 2 2 1 2 1 1 1 1 1 1 1 2 2i tP .G et w w w Rev 1.0.0 Description C_05_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Head, Head Cover Camshaft, Valves 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 5-13 5-14 5-15 5-16 5-16-1 5-16-2 5-17 5-18 5-19 5-20 5-21 800217 700305 800219 800220 811456 811482 800488 800222 800200 800211 800212 Description Flat Washer (M8x16x2) Flange Nut (M8x15) Cam Shaft Holder Rocker Arm Cover Rocker Arm Cover Gasket Breather Tube Connector Flange Bolt SH (M6x25) Limiter Plate Exhaust Muffler Gasket Cam Shaft (Complete) Nut (No 007) Qty Req 4 4 1 1 1 1 4 1 1 1 2 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_05_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Head, Head Cover Camshaft, Valves Page 7 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 6-1 6-2 6-3 6-3-1 6-3-2 6-3-3 6-3-4 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 800224 800484 810004 810005 810005 811465 800486 800487 800221 800241 800488 811483 811484 811485 811486 Description Lower Shroud Upper Shroud Fan Cover Fan Cover Plug (B) Fan Cover Plug (B) Carburetor Cooling Duct Oil Cap Label Self Tapping Screw (M5x12) Pan Head Bolt (M5x25) Carburetor Drain Tube Clamp Flange Bolt SH (M6x25) Lower Shroud Seal Uper Shroud Seal Breather Tube Clamp Cam Chain Access Cap Qty Req 1 1 1 1 1 1 1 2 2 1 3 1 1 1 1 .G et 2i tP .G et w w Rev 1.0.0 w w w w C_06_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Fan Cover and Engine Shroud Page 8 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 7-1 7-2 7-2-1 7-2-2 7-2-3 7-3 7-4 7-5 7-6 7-7 7-8 7-8-1 7-8-2 7-9 7-10 650510 811196 811487 811488 811489 800266 811159 811457 800267 800268 800269 811490 811491 800242 810242 Description Flange Nut (M12x22) Driven Pulley Drive Face Spring Drive Clutch Drum Drive Clutch Assembly Drive Belt (743x20x30) Friction Disc Flat Washer (M15x24x2) Drive Face Drive Face Boss Movable Drive Face Clutch Rollers 15g (Set 6) Slide Retainer Clips (Set 3) Kick Starter Ratchet Flat Washer (M15x25x1) Qty Req 2 1 1 1 1 1 1 1 1 1 1 6 3 1 1 .G et 2i tP .G et w w Rev 1.0.0 w w w w C_07_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w CVT Driven Pulley Page 9 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 8-20 8-21 800489 800277 800278 800270 800280 800281 800282 800283 800284 800285 811532 800286 800289 800290 650111 800302 800303 800304 800309 650158 811492 Description Transmission Cover Final Drive Shaft Needle Bearing (M30x42x17) Oil Seal (30x40x5) Radial Ball Bearing (6205LLU) Flat Washer (M25x33x1) Circle-Clip (25mm) Circle-Clip (52mm) Drive Sprocket (520x12T) Locking Plate - A2 Bolt (M6x10) Counter Shaft Radial Ball Bearing (6302) Gear Shift Shaft Radial Ball Bearing (6204) Shift Fork Shift Fork Guide Shaft Gear Shift Drum Gear Shift Spindle Dowel Pin (M10x14) Circle E Clip Qty Req 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 Rev 1.0.0 w w w .G et 2i tP .G et w w w V150_8.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Transmission Page 11 of 37 Copyright ©2008-2009 ETON America, all rights reserved. 6/2/2009 Viper 150R '09 om rts .c om tP ar ts .c 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-20 9-21 9-22 9-23 9-24 9-25 811395 800493 800312 800494 800314 800315 800316 800317 800318 800319 800339 800320 800490 800491 800121 800322 800323 810243 800492 800324 800107 800326 800489 811493 811494 Shifting Lever & Handle PanHead Screw w/Washer (M5x16) Transmission Cover Gasket Ignition Coil Wire Clamp Shifting Lever Notch Plate Shift Lever Bracket Flat Washer (M10x13x1) Shift Rod Spring Cotter Pin Shift Rod Spring Pin Flange Bolt SH (M6x25) Oil Seal (M14x28x7) Flange Bolt (M6x12) Flange Bolt (M12x15) Flat Washer (M12x20x2) Transmission Plank Spring Transmission Plank Flange Bolt (M6x11) Flange Bolt (M6x40) Case Bushing (40mm) Engine Mount Bushing Safety Neutral Switch Transmission Cover Shift Lever Handle (Viper 150) Pan Head Bolt (M6x20) .G et w w w Page 11 of 36 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 10 2 2 1 1 1 1 2i tP .G et w w w Rev 1.0.0 Description C_09_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Gear Shift and Safety Neutral Switch 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 10-1 10-1-1 10-1-2 10-1-3 10-1-4 10-1-5 10-2 10-3 800328 800333 811458 811495 811496 811497 811388 800339 Description Air Cleaner Assembly Paper Air Filter Element Air Filter Case Seals Air Duct Clamp Self Tapping Screw (M5x20) Self Tapping Screw (M5x32) Waste Gas Recovery System Flange Bolt SH (M6x25) Qty Req 1 1 2 1 4 2 1 2 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_10_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Air Filter and Fuel Recovery system Page 12 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 11-1 11-1 11-1-1 11-1-2 11-1-3 11-1-5 11-1-6 11-1-7 11-1-8 11-2 11-3 11-3-1 11-3-2 11-3-3 11-3-4 11-3-5 11-3-6 11-3-7 11-3-8 11-3-9 11-3-11 11-3-12 11-4 11-5 11-NP 11-NP 800340 811381 810592 811382 814425 811536 800551 810402 814493 800550 810420 800553 811535 812337 810404 812335 812336 810401 812414 810400 810403 810402 811383 811348 810407 811499 Carburetor (Elec Choke 150cc) Carburetor (Mnl Choke 150cc) Electric Choke 150cc Manual Choke 150cc O-Ring Seal Vacuum Piston (Winged Shaft) Carburetor Drain Bolt (150cc) Jet Needle Guide Float Pin (150cc) Throttle Cable Carb Kit (150cc) Carburetor Float (150cc) Jet Needle (*SG5A) Air Adjustment Bolt Bowl Gasket A.C.V. Spring A.C.V. Diaphragm Main Jet Atomizer Main Jet #112 Pilot Jet (*35) Float Valve Needle Jet Needle Guide Choke Cable 150cc Manual Choke Kit 150cc Main Jet (#104) Main Jet (#108) .G et w w w 6/16/2010 Page 14 of 38 Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2i tP .G et w w w Rev 1.0.0 Description C_11_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Carburetor and Throttle Cable ©2008-2009 US ServTec LLC. all rights reserved. Viper 150R '09 11-NP 810423 Description Qty Req 2i tP 1 Rev 1.0.0 5/19/2010 w w w w .G et w w .G et 2i Pilot Jet (*38) C_11_4.jpg ar ts .c Item No. tP a Fig Ref w w .G et 2i rts .c om tP ar ts .c om Carburetor and Throttle Cable Page 15 of 38 ©2008-2009 US ServTec LLC. all rights reserved. Viper 150R '09 om rts .c om tP ar ts .c 12-1 12-1-1 12-1-2 12-1-3 12-1-4 12-1-5 12-2 12-3 811407 800345 811390 811391 800349 800350 800349 800350 Description Oil Cooler & Hoses Oil Cooler Unit Oil Inlet Hose Oil Outlet Hose Oil Bypass Bolt Oil Bypass Joint Seal Washer Oil Bypass Bolt Oil Bypass Joint Seal Washer Qty Req 1 1 1 1 2 4 2 4 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_12_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Engine Oil Cooler Page 14 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 13-1 13-2 13-2-1 13-3 13-4 13-5 13-6 13-7 810010 811393 811500 800354 800355 800497 811394 650262 Description Engine 150cc C.V.T. Inlet Tube C.V.T. Inlet Tube Seal Exhaust Tube CVT Air Cleaner Case Duct Engine Rubber Plug C.V.T. Exhaust Tube Connector Bolt Washer & Nut (M6x18) Qty Req 1 1 1 1 1 2 1 1 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_13_5.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Engine Page 15 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 14-1 14-1-1 14-1-2 14-1-3 14-1-4 14-1-5 14-1-6 14-2 14-3 14-4 14-5 14-32 14-33 14-34 14-35 14-36 14-37 811158 811459 800500 811460 811461 811462 811463 800352 650256 800498 650279 800200 800498 800352 650256 650279 800358 Description Exhaust Muffler Type (SA) Drive Chain Guard Locking Plate Exhaust Heat Shield Allen Bolt & Washer (M5x45) Spark Arrestor Screen Spark Arrestor Bolt (M6x12) Bolt & Washer (M8x20) Flange Bolt (M8 X 36) Nut (M611X16) Locking Flange Nut (M8x18) Exhaust Muffler Gasket Nut (M611X16) Bolt & Washer (M8x20) Flange Bolt (M8 X 36) Locking Flange Nut (M8x18) Exhaust Muffler Qty Req 1 1 2 1 4 1 1 1 1 2 1 1 2 1 1 1 1 Rev 1.0.0 w w w .G et 2i tP .G et w w w C_14_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Exhaust System Type SA Page 16 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 15-1 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 15-13 15-14 15-15 15-16 15-17 15-18 15-19 811502 650254 650255 650306 810012 800502 650289 650290 650294 800538 800539 800361 811412 811413 811411 650271 811410 Description Viper 150R Frame Engine Set Bolt (M10 X 115) Locking Flange Nut (M10x19) MFD Label Flange Bolt (M6x80) Rubber Pad Grease Zerk Grease Zerk Cap Flange Bolt (M8 X 16) Engine Bracket (LH) Engine Bracket (RH) Button Cap Bolt (M10x50) Front Fender Bracket (LH) Front Fender Bracket (RH) Grill Mounting Bracket Flange Bolt (M6 X 12) Front Fender Bracket Qty Req 1 3 5 1 4 1 1 1 2 1 1 2 1 1 1 6 1 Rev 1.0.0 w w w .G et 2i tP .G et w w w C_15_5.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Frame Page 17 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 16-1 16-1 16-1 16-2 16-2 16-2 16-3 16-3-1 16-3-2 16-4 16-4 16-4 16-5 16-6 16-7 16-8 16-9 16-9 16-9 16-9-1 16-9-2 16-9-3 16-10 16-11 16-12 16-13 811432 813370 811434 813371 813372 813373 813362 811981 813364 811439 813374 811452 811440 811441 813367 650262 811426 813369 811428 800542 800540 800541 750270 650307 800504 650901 Front Body Cover (Black) Front Body Cover (Red) Front Body Cover (Blue) Front Grill Panel (Silver) Front Grill Panel (Red) Front Grill Panel (Blue) Headlight Assembly Headlight Bulb (12Vx35W) Bulb Rear Body Cover (Black) Rear Body Cover (Red) Rear Body Cover (Blue) Footrest (RH) Footrest (LH) Headlight Bracket (A) Bolt Washer & Nut (M6x18) Handlebar Cover (Black) Handlebar Cover (Red) Handlebar Cover (Blue) Indicator light (Red) Indicator light (Blue) Indicator light (Green) E-TON Logo Emblem (Silver) Pan Head Bolt (M6 x 23) Locking Flange Nut (M6x11) Bolt & Washer (M6x20) .G et w w w Page 18 of 36 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 1 1 1 1 1 1 1 4 4 4 2i tP .G et w w w Rev 1.0.0 Description ar ts .c Item No. R150_09_16.jpg 2i Fig Ref tP a 2i .G et w w Fenders and Headlight 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 16-14 16-14 16-14 16-15 16-15 16-15 16-16 16-17 16-18 16-19 16-20 16-21 16-22 16-23 16-23 16-23 16-24 16-24 16-24 16-25 16-26 16-27 16-28 16-29 16-30 16-31 811503 811448 811504 811505 811449 811506 650394 813375 813376 811442 811442 811446 811447 811507 811444 811508 811509 811445 811510 810244 811184 800374 813365 813379 812527 813377 Rear Body Graphic (Slv-LH) Rear Body Graphic (Ylw-LH) Rear Body Graphic (Red-LH) Rear Body Graphic (Slv-RH) Rear Body Graphic (Ylw-RH) Rear Body Grahpic (Red-RH) Bolt (M6 X 30) Warning Label Warning Label (Y16) Viper 150 Graphic Viper 150 Graphic Rear Body Graphic (LH) Rear Body Graphic (RH) Front Body Graphic (Slv-LH Front Body Graphic (Ylw-LH) Front Body Graphic (Red-LH) Front Body Graphic (Slv-RH) Front Body Graphic (Ylw-RH) Front Body Graphic (Red-RH) Gear Shifting Warning Label Power Supply Label Plastic Fastener Washer Start Label Spark Arrestor Label Warning Label (Tire Pressure) .G et w w w Page 19 of 36 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2i tP .G et w w w Rev 1.0.0 Description ar ts .c Item No. R150_09_16.jpg 2i Fig Ref tP a 2i .G et w w Fenders and Headlight 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 16-32 16-33 16-34 16-35 16-36 16-37 16-37 16-37 813378 813368 650453 750293 650454 811511 811437 811512 Description Warning Label (No Passenger) Headlight Bracket (B) Pan Head Bolt & Washer (M6x16) Self-Tapping Screw (M4x15) Pan Head Bolt & Washer (M6x20) Seat (Slv/Blk) Seat (Ylw/Blk) Seat (Red/Blk) 1 2 2 4 2 1 1 1 Rev 1.0.0 w w w w .G et 2i tP .G et w w Qty Req ar ts .c Item No. R150_09_16.jpg 2i Fig Ref tP a 2i .G et w w Fenders and Headlight Page 20 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-15 17-16 17-17 17-17-1 810232 810233 800382 800383 700237 811513 650273 800385 650275 800386 800387 650278 650905 650255 650289 650290 811514 811729 Description A-Arm (LH) A-Arm (RH) Suspension Arm Bushing Spacer Swing Arm Seal Cover Swing Arm Oil Containing Bushing (020) Spacer Swing Arm Seal Cover Bushing Flange Bolt (14x265mm) Locking Flange Nut (M14x25) Flange Bolt (M8 X 80) Locking Flange Nut (M10x19) Grease Zerk Grease Zerk Cap Chain Tentioner Assembly Circle Clip Qty Req 1 1 8 4 8 1 2 1 2 1 1 1 4 4 5 5 1 1 Rev 1.0.0 w w w .G et 2i tP .G et w w w C_17_5.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w A Arms and Swing Arm Page 21 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 19-1 19-1 19-2 19-2-1 19-3 19-4 19-5 19-6 19-7 19-7 19-9 19-10 19-11 19-12 19-13 19-14 813843 811333 800001 800002 650853 650861 650860 800393 810419 812554 800395 800397 650940 750308 800563 800344 Description Fuel Tank (Viper 150R ('09)) Fuel Tank (Metal) Fuel Filter & Lines Fuel Filter Element Breather Tube Fuel Tank Cap Seal Fuel Tank Cap Fuel Tank Mounting Pad Fuel Petcock (Vacuum) Fuel Petcock (Manual) Fuel Tank Mounting Spacer Fuel Level Sending Unit Bolt & Washer (M6x25) Bolt & Washer (M5x16) Fuel Petcock Vacuum Line 3-way Joint (3.5) Qty Req 1 1 1 1 1 1 1 4 1 1 4 1 2 4 1 1 Rev 1.0.0 9/16/2010 w w w .G et 2i tP .G et w w w C_19_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Fuel Tank Page 24 of 38 ©2008-2009 US ServTec LLC. all rights reserved. Viper 150R '09 om rts .c om tP ar ts .c 20-1 20-1 20-1 20-1 20-2 20-2 20-3 20-4 20-5 810236 811422 811540 811541 810237 811423 650997 750319 650339 Description Shock Absorber (Black) Front Shock (Optional-LD) Ylw. Front Shock (Std.) Yellow Front Shock (Std.) Silver Rear Shock (Black) Rear Shock (Red) Pin Hole Bolt (M10 X 40) Hair Pin Cotter Cotter Pin (1/8 x 1) Qty Req 2 2 2 2 1 1 6 2 4 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_20_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Front and Rear Shock Absorbers Page 23 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 21-1 21-2 21-3 21-3-1 21-4 21-5 21-6 21-7 21-8 21-9 21-10 21-11 21-12 21-13 21-14 21-15 21-16 21-17 21-18 21-20 21-21 811404 811166 810153 650847 750385 810154 810155 810156 650961 800291 800525 811084 650843 811402 811403 811405 650961 650368 811084 811534 650353 Description Tire (21*7x10) Wheel Rim (10 * 5.5") Front Brake Drum Stud Bolt (M10x38) Bearing (6003LU) Outer Oil Seal (24x35x7) Outer Spacer Inner Spacer Locking Flange Nut (M10x20) Flat Washer (M15x24x2) Castle Nut (M14x19) Cotter Pin Rubber Hub Cap Shaft Connector Wheel Rim (9x8") Tire (20*11-9) Locking Flange Nut (M10x20) Flat Washer (M14x40x5)) Cotter Pin Castle Nut w/Flange (M14x30) Rubber Hub Cap Qty Req 2 2 2 8 4 4 2 2 8 2 2 2 2 2 2 2 8 2 2 2 2 Rev 1.0.0 w w w .G et 2i tP .G et w w w C_21_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Front and Rear Tires and Wheels Page 24 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 23-2 23-2 23-3 23-4 23-5 23-6 23-7 23-8 23-10 23-10 23-10-1 810166 810167 750376 810160 810161 810162 810163 650394 810192 811501 810195 Description Front Brake Panel (RH) Front Brake Panel (LH) Flange Nut (M6x11) Front Brake Shoes Front Brake Arm Cam Front Brake Wear Indicator Front Brake Arm Bolt (M6 X 30) Front Brake Cable (LH) Front Brake Cable (RH) Brake Cable Adj Nut & Cylinder Qty Req 1 1 2 2 2 2 2 2 1 1 2 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_23_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Front Brakes Page 25 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 24-1 24-1-1 24-2 24-3 24-4 24-5 24-6 24-6-1 24-6-2 24-6-3 24-7 24-8 24-9 24-10 24-11 24-12 24-13 24-14 24-15 24-16 24-17 24-18 810180 800514 800409 800410 800411 810182 810183 810184 811538 811469 650927 610144 810185 750292 750314 750309 810186 610148 650271 800422 650400 650424 Description Rear Axle Bearing Seat Warning Label (Drive chain) Spacer Bearing (6007Z) Oil Seal [43x62x12] Flange Bolt (M12x36) Rear Disc Brake Caliper Disc Brake Pads (2) Bleeder Valve & Cap (150CC) Caliper Retainer Clip Flange Bolt (M8x35) Rear Brake Rotor Disc Brake Rotor Mounting Seat Allen Head Bolt (M10x20) Brake Hose Union Bolt Flat Washer (M10x12x1) Rear Hydraulic Brake Line Brake Line Clip Flange Bolt (M6 X 12) Oil Seal [48x62x7] Flat Washer (M13x25x5) Spring Washer (M8x14x2) 1 1 1 2 1 4 1 1 1 1 2 1 1 3 2 4 1 1 1 1 1 2 Rev 1.0.0 .G et w w w Qty Req 2i tP .G et w w w C_24_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Rear Hydraulic Disc Brake Page 26 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 25-1 25-2 25-2-1 25-2-2 25-2-3 25-2-4 25-2-5 25-3 25-3-1 25-3-2 25-3-3 25-4 25-5 25-6 25-7 25-8 25-9 25-10 25-10-1 25-11 25-12 25-13 25-13 25-14 25-15 25-16-1 610069 610154 610151 610150 812425 650135 813213 810190 810561 610152 812416 650410 650411 650412 650413 650558 650255 810192 810195 750314 750309 811055 813846 811056 810186 800454 Handlebar Front Brake Lever (RH) Lever, (only-RH) Throttle Lever (RH) Throttle Cover Assembly Pan Head Bolt (M5x14) Nut (M5x8) Brake Master Cylinder & Lever Brake Lever (LH) Brake Switch Assembly Master Cylinder Bottom Clamp Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 25) Locking Flange Nut (M10x19) Front Brake Cable (LH) Brake Cable Adj Nut & Cylinder Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Handlebar Pad Cover Handlebar Pad Cover (Black) Handlebar Pad Rear Hydraulic Brake Line Handlebar Switch .G et w w w 2/8/2010 Page 29 of 38 Qty Req 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 2 2 1 2 4 1 1 1 1 1 2i tP .G et w w w Rev 1.0.0 Description C_25_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Handle Bar Levers, Cabels and Brake Line ©2008-2009 US ServTec LLC. all rights reserved. Viper 150R '09 25-16-2 811280 Description Qty Req 2i tP 1 Rev 1.0.0 w w w w .G et w w .G et 2i Choke Lever C_25_4.jpg ar ts .c Item No. tP a Fig Ref w w .G et 2i rts .c om tP ar ts .c om Handle Bar Levers, Cabels and Brake Line Page 28 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 5/5/2009 Viper 150R '09 om rts .c om tP ar ts .c 26-1 26-2 26-3 26-4 26-5 26-6 26-7 26-8 26-9 26-10 26-11 26-12 26-13 800428 811421 800352 800504 650270 650262 811415 650927 811417 650294 650424 811416 811438 Description Footrest Support (LH) Footrest Support (RH) Bolt & Washer (M8x20) Locking Flange Nut (M6x11) Button Head Bolt (M6x17) Bolt Washer & Nut (M6x18) Front Bumper Flange Bolt (M8x35) Rear Grab Bar Flange Bolt (M8 X 16) Spring Washer (M8x14x2) Bumper Collar Flanged Collar Qty Req 1 1 8 4 7 1 1 2 1 6 4 2 2 .G et 2i tP .G et w Rev 1.0.0 w w w w w C_26_5.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Footrest Bumper and Rear Grab Bar Page 28 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 27-1 27-2 27-3 27-4 27-4-1 27-4-2 27-4-3 27-4-4 27-5 27-6 27-7 27-8 27-9 27-10 810220 810221 800437 800438 650554 810223 650552 650255 800439 650966 650294 800440 810593 811554 Description Drive Chain (O-Ring #520x78L) Drive Chain / Brake Skid Plate Rear Axle Rear Sprocket 520x34T & Holder Rear Sprocket Holder Rear Sprocket (520x34T) Stud Bolt (M10x25)) Locking Flange Nut (M10x19) Rear Axle Nut (M33x55x14) Chain Adjuster Flange Bolt (M8 X 16) Drive Chain Cover Master Link #520 (O-Ring) Rear Axle Nut Lock Plate Qty Req 1 1 1 1 1 1 4 4 2 1 7 1 1 1 .G et 2i tP .G et w Rev 1.0.0 9/14/2010 w w w w w C_27_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Rear Drive Axle Chain and Skip Plates Page 32 of 38 ©2008-2009 US ServTec LLC. all rights reserved. Viper 150R '09 om rts .c om tP ar ts .c 28-1 28-2 28-3 28-4 28-5 28-6 28-7 28-7-1 28-8 28-8-1 28-9 28-10 28-11 28-12 28-13 28-14 28-15 28-16 28-17 28-18 28-19 28-20 28-21 28-22 28-23 28-24 811425 800442 800443 650255 650339 810234 810231 650289 810230 650289 650744 800446 650741 650290 800447 800448 800449 800426 811429 800451 810235 750433 811430 650294 811518 650262 Steering Shaft Oil Liner O-Ring (w2.4xd14.8) Locking Flange Nut (M10x19) Cotter Pin (1/8 x 1) Steering Tie Rod (LH) Knuckle (LH) Grease Zerk Knuckle (RH) Grease Zerk Sleeve Steering Knuckle Dust Cap Pin Hole Bolt (M10 X 105) Grease Zerk Cap Oil Seal (M31x40x4) Steering Shaft Clamps Steering Shaft locking Plate Bolt (M8 X 60) Steering Shaft Holder Steering Collar Steering Tie Rod (RH) O-Ring 6.8x1.9 Cable Race Flange Bolt (M8 X 16) Cable Race Strap Bolt Washer & Nut (M6x18) .G et w w w Page 30 of 36 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 2 2 7 7 1 1 1 1 1 2 4 2 2 2 2 1 2 1 2 1 1 1 2 1 1 2i tP .G et w w w Rev 1.0.0 Description C_28_5.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Steering System 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 29-1 29-1-1 29-2 29-3 29-4 29-5 29-6 29-7 29-7-1 29-7-1 29-8-1 29-8-2 29-9 29-10 29-13 29-14 29-15 29-16 29-17 29-18 29-19 29-20 29-21 29-22 29-23 29-24 813361 810300 800523 813588 800453 650723 650721 650720 810009 610009 813366 811280 650453 811162 800457 650451 650975 610116 650946 810102 810238 800496 750175 800528 800465 800468 Wiring Harness Fuse (10A) Positive Battery Terminal Cabl Negative Cable Battery (GTX9-BS) Foam Pad Battery Strap Ignition Key Switch (4wire) Blank Key (RH Cut) Blank Key (Left Cut) Handlebar Switch Choke Lever Pan Head Bolt & Washer (M6x16) Auxiliary Power Outlet Tool Pack Wire Zip Ties Horn Bolt & Washer (M5x20) Pan Head Bolt (M6x12) Backup Safety Horn C.D.I. Module Ignition Coil Rectifier P.T.C. Controller Starter Relay Light Control Module .G et w w w Page 31 of 35 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2i tP .G et w w w Rev 1.0.0 Description ar ts .c Item No. R150_09_29.jpg 2i Fig Ref tP a 2i .G et w w Electrical Components 9/23/2008 Viper 150R '09 om rts .c om tP ar ts .c 29-25 29-26 29-27 29-28 29-29 29-30 29-31 650399 811523 750334 750299 800504 610031 811399 Description Pan Head Bolt & Washer (M6x12) Pan Head Bolt (M3x12) Nut (M6x10) Bolt (M5x19) Locking Flange Nut (M6x11) Tail Light Bulb (12Vx21/5w) Brake/Tail Light 1 2 2 2 2 1 1 Rev 1.0.0 w w w w .G et 2i tP .G et w w Qty Req ar ts .c Item No. R150_09_29.jpg 2i Fig Ref tP a 2i .G et w w Electrical Components Page 32 of 35 Copyright ©2008-2009 ETON America, all rights reserved. 9/23/2008 Viper 150R '09 om rts .c om tP ar ts .c 30-1 30-2 30-3 30-4 30-5 30-6 30-7 30-9 30-9 NP NP NP 811450 800529 610009 810009 800457 650727 811162 812067 812068 200121 200028 200123 Description Owners Manual (Viper 150) Tire Pressure Gage Blank Key (Left Cut) Blank Key (RH Cut) Tool Pack Tool Kit Retainer Strap Auxiliary Power Outlet Hitch Ball 1-7/8" (M47.3) Hitch Ball 2" (M49.75) Viper RXL-150 Parts Catalog 150CC Service Manual Viper 150 Digital Reference CD Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_30_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Accessories and Manuals Page 33 of 35 Copyright ©2008-2009 ETON America, all rights reserved. 2/5/2009 Viper 150R '09 om rts .c om tP ar ts .c 31-1-1 31-1 31-1-3 31-1-4 31-1-5 31-1-6 811198 811197 811182 800513 650911 650255 Description Light Duty Hitch Plate Light Duty Hitch Kit 150cc Warning Label (Max Weight) Flange Bolt (M12x40) Flange Bolt (M10x30) Locking Flange Nut (M10x19) Qty Req 1 1 1 1 1 1 Rev 1.0.0 w w w w .G et 2i tP .G et w w C_31_4.jpg ar ts .c Item No. 2i Fig Ref tP a 2i .G et w w Light Duty Hitch Kit Page 34 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 32-01 990001 Description Qty Req 2i tP 1 Rev 1.0.0 w w w w .G et w w .G et 2i ** N/A - Heavy Duty Hitch C_32_4.jpg ar ts .c Item No. tP a Fig Ref w w .G et 2i rts .c om tP ar ts .c om Heavy Duty Hitch Kit Page 35 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008 Viper 150R '09 om rts .c om tP ar ts .c 33-1 33-1-1 33-1-2 33-1-3 33-1-4 33-1-5 33-1-6 33-1-7 811454 810201 650943 811548 650753 700273 800560 811416 Description Rear Tote Rack V150R Rear Rack Cover Button Head Bolt (M6x18) Rear Rack Frame Rear Rack Collar Flange Bolt (M8x40) Locking Flange Nut (M8x13) Bumper Collar 1 1 6 1 2 4 2 2 Rev 1.0.0 w w w w .G et 2i tP .G et w w Qty Req ar ts .c Item No. V150_33_5.jpg 2i Fig Ref tP a 2i .G et w w Optional Rear Utility Rack Page 36 of 36 Copyright ©2008-2009 ETON America, all rights reserved. 8/26/2008