X-hta-4103: Hta2100/4100 Tube Hone - Repair Parts Catalog (sn1092

Transcript

REPAIR PARTS CATALOG FOR SUNNEN® 2/4M TUBE HONES MODELS: HTA-2100 & HTA-4100 THIS CATALOG COVERS THE ABOVE MODEL WITH THE FOLLOWING SERIAL NO. 1095 & UP. “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” SUNNEN® PRODUCTS COMPANY 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100 X-HTA-4103A Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. ii INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 17 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS PARTS LIST Step 1. – Locate desired part on illustration. Note item number. Step 2. – Locate item number in the parts list. Step 3. – If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. – If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY PART NUMBER AND DESCRIPTION – NOT by item number. NOTE: In this manual, parts may be followed by “(For CE Machines)” or “(For Non-CE Machines)” to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. 1 Step 1. 4 2 3 15 17 14 Step 2. Step 3. Step 4. ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 MVH-4499A PHSM-405 PHW-354 MVH-4422 1 3 3 1 ....Spindle Cap includes ......Screw (M6 x 1 x 16 SHCS) ......Washer (M6) ....Inner Spindle Nose 14 15 16 17 PEM-870A PEM-871 PEM872 PHSM-600 1 1 1 1 ....Cable Carrier includes ......Cable Carrier Bracket ......Cable Carrier Bracket ....Screw (M3 x 0,5 x 5mm FHCS) iii DESCRIPTION GENERAL INFORMATION The Sunnen® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24 hour / 7 day basis. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: • Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. • Have Model Number and Serial Number printed on your equipment Specification Nameplate. • Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: • Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) • Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). • Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: 1-800-772-2878 Sunnen Industrial Customer Service toll free at: 1-800-325-3670 Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: http://www.sunnen.com or e-mail: [email protected] NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv SUNNEN® LIMITED PRODUCT WARRANTY Sunnen® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: • Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). • Damages resulting from but not limited to: › Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) › Incorrect installation including improper lifting, dropping and/or placement › Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops › Incorrect air supply volume and/or pressure and/or contaminated air supply › Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) › Storm, lightning, flood or fire damage › Failure to perform regular maintenance as outlined in SPC manuals › Improper machine setup or operation causing a crash to occur › Misapplication of the equipment › Use of non-SPC machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration › Incorrect software installation and/or misuse › Non-authorized customer installed electronics and/or software › Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN® SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen® Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine.1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment.1 DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen® Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. vi CONTENTS PAGE Introduction .......................................................................................................... How To Order ...................................................................................................... How To Use This Parts List ................................................................................. General Information ............................................................................................. ESD Prevention Review ...................................................................................... Limited Product Warranty .................................................................................... Sunnen Software License Agreement .................................................................. General Safety Instructions .................................................................................. Contents ............................................................................................................... iii iii iii iv iv v v vi 1 TUBE HONE 1-A 2000mm Tube Hone (HTA2100) ......................................................................... 2 1-B 4000mm Tube Hone (HTA4100) ......................................................................... 10 1-C 4000mm Carriage Base Assembly (HTA2050) ................................................... 14 COMPONENTS 2-A Carriage Assembly (HTA3555) ............................................................................ 2-B Floating Bearing Bracket (HTA3560) .................................................................. 2-C Tensioning Belt Assembly (HTA3575) ................................................................ 2-D Workpiece Fixture Assembly (HTA9530) ............................................................ 2-E V-Wedge Chain Clamp Assembly (HTA9550) .................................................... 2-F V-Wedge Chain Clamp Assembly (HTA9570) .................................................... 2-G Splash Guard Assembly (HTA8280) ................................................................... 2-H Splash Guard Assembly (HTA8285) ................................................................... 2-I Base Electrical Enclosure Assembly (HTA5510) ................................................ 2-J Operator Console Panel (HTA5165) ................................................................... 2-K Operator Console Panel (HTA5165CE) .............................................................. 2-L Safety Arch Assembly (HTA2525) ....................................................................... 2-M Autotension Feed Assembly (HTA9275) ............................................................. 2-N Upper Feed Assembly (HTA9110) ...................................................................... 20 22 24 26 27 28 29 30 32 34 36 38 40 42 COOLANT TANK 3-A Coolant System Assembly (HTA7500) ................................................................ 44 ELECTRICAL 4-A Base Electrical Panel (HTA5505) ......................................................................... 46 4-B Braking Resistor Assembly (HTA5050) ................................................................ 48 ACCESSORIES & OPTIONAL EQUIPMENT 5-A HTA2100 CE Guard Assembly............................................................................. 5-B HTA2100PS CE Guard Assembly ....................................................................... 5-C HTA4100 CE Guard Assembly ............................................................................ 5-D ANR Hone Head Unit w/HTA-MPS Driveshaft .................................................... 5-E ANR Hone Head Unit w/HTA-ANR Driveshaft .................................................... 5-F ANR-Style Hone Head Unit ................................................................................. 50 52 54 56 58 60 “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” © Copyright 2011 by Sunnen® Products Company • Printed in U.S.A. Page 1 SECTION I - TUBE HONE HTA2100-1 FIGURE 1-A – 2000mm TUBE HONE (1 of 4) Page 2 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 HTA2100_1 CK1328 F45732 F46972 F5097 HTA2040 HTA2094 HTA2102 HTA2167 HTA2175 HTA5168 HTA5169 HTA5172 HTA5173 HTA5181 HTA5191 HTA5192 HTA5682 PEC400 PHM872 PHNM407 PHNM425 PHNM434 PHNM436 PHNM467 PHNM483 PHP425 PHSM432 PHSM434 PHSM443 PHSM472 PHSM485 PHSM515 PHSM520 PHSM764 PHSM775 PHWM406 PHWM407 PHWM501 PHWM509 PHWM528 PHWM529 PHWM534 PHWM569 PHWM571 PPP201 PPP609 Ref 2 2 2 1 1 2 1 2 10 1 2 2 1 1 1 1 1 1 2 2 2 6 6 14 7 16 2 4 2 6 10 14 2 7 19 2 24 14 8 2 2 9 4 18 1 2 N/S indicates Not Shown DESCRIPTION ....2000mm Tube Hone (1 of 4) includes ......Pipe Hex Bushing (3/4" X 1/2") ......Palm Grip With Stub Knob ......Hose Barb (1/2") ......Pipe Nipple (3/4") ......Workpiece Base (4000mm) ......Shaft (25mm) ......Drain Screen ......Rail Support ......Shaft Support ......Rail Switch ......Trip Dog Body ......Linear Bushing Stop ......Rail Guard ......Rail Guard, Upper ......Electrical Hood Mount ......Cover ......Cover ......M50 Conduit Bulkhead (Bag Of 10) ......Hose Clamp (1/2" to 29/32") ......Nut, Hex (M6 x 1,0) ......Nut, Insert (M4 x 1,8) ......Nut, Insert (M5 x 1,8) ......Nut, Self Clinching (M6 x 1,0) ......Nut, Insert (M8 x 1,8) ......Insert, Knurled Rivet Nut (M6 x 1,0 ) ......Roll Pin (1/4 x 5/8) ......Screw (M5 x 0,8 x 12mm BSHCS) ......Screw (M5 x 0,8 x 16mm BSHCS) ......Screw (M8 x 1,25 x 35mm SHCS) ......Screw (M5 x 0,8 x 8mm BSHCS) ......Screw (M8 x 1,25 x 30mm SHCS) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M4 x 0,7 x 10mm SHCS) ......Screw (M6 x 1,0 x 20mm BSHCS) ......Screw (M8 x 1,25 x 55mm SHCS) ......Lockwasher (M5) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Lockwasher (M4) ......Washer, Fender (M5) ......Flatwasher (M6) ......Lockwasher (M5) ......Lockwasher (M8) ......Pipe Tee (3/4") ......Pipe Street Elbow (3/4") (Parts continued on next page) Page 3 SECTION I TUBE HONE HTA2100-2 FIGURE 1-A – 2000mm TUBE HONE (2 of 4) Page 4 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 HTA2100_2 F1934 HTA2073 HTA2098 HTA3555 HTA3571 HTA3572 HTA3575 HTA3583 HTA5179 HTA5652 PEC380 PES808 PHN198 PHNM421 PHNM467 PHNM483 PHSM515 PHSM764 PHSM785 PHSM961 PHSM964 PHSM965 PHSM984 PHWM407 PHWM501 PHWM509 PHWM516 PHWM541 PHWM571 PHWM573 PPPM549 PPPM571 TCS24222 Ref 4 4 1 1 1 1 1 1 1 1 1 1 2 3 7 4 6 2 2 2 2 4 8 2 4 2 2 4 10 8 4 4 4 N/S indicates Not Shown DESCRIPTION ....2000mm Tube Hone (2 of 4) includes ......Screw (3/4-10 x 2 HHCS) ......Linear Set ......Belt w/Steel Tension Members (2,81M) ......Carriage Assembly (see Fig. 2-A) ......Rail Support ......Rail Support ......Tensioning Belt Assembly (see Fig. 2-C) ......Rail Support ......Trip Dog Boot ......Cover ......Strain Relief Connector ......Roller Limit Switch ......NUT, HEX JAM, M8 X 1.0, ......Nut, Insert (M10 x 1,8) ......Nut, Insert (M8 x 1,8) ......Nut, Insert (M6 x 1,0) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M6 x 1,0 x 20mm BSHCS) ......Screw (M8 x 1,025 x 30mm BSHCS) ......Screw (M4 x 0,7 x 35mm SHCS) ......Screw (M6 x 1,0 x 35mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Screw (M12 x 1,75 x 25mm SHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Flatwasher (M4) ......Flatwasher (M6) ......Lockwasher (M8) ......Lockwasher (M12,7) ......Grease Fitting (45 Deg) ......Male Connector ......Nut, Hex Jam (3/4-10) (Parts continued on next page) Page 5 SECTION I TUBE HONE HTA2100-3 FIGURE 1-A – 2000mm TUBE HONE (3 of 4) Page 6 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 HTA2100_3 COOL_HOSE_1 COOL_HOSE_2 HTA2183 HTA2186 HTA2187 HTA2188 HTA3584 HTA5187 PEM1049_HTA2100 PEM1050_2 PHM461 PHM464 PHM641 PHM832 PHM872 PHNM436 PHNM467 PHNM483 PHNM511 PHSM510 PHSM512 PHSM555 PHSM764 PHWM407 PHWM509 PHWM530 PHWM541 PPP570 PPP616 Ref 1 1 1 1 1 1 2 1 1 1 2 50 2 2 2 19 4 12 4 21 2 4 12 4 5 10 6 2 2 N/S indicates Not Shown DESCRIPTION ....2000mm Tube Hone (3 of 4) includes ......Hose ......Hose ......Belt Guard Cap ......E-Chain Support Bracket ......E-Chain Support Bracket ......E-Chain Support Bracket ......Trip Dog Body ......E-Chain Support Bracket Cup ......Cable Carrier ......Cable Carrier Bracket Set ......Nozzle ......Flexible Hose Segment ......Quick Positioning Cam Handle, Aluminum ......Valve ......Hose Clamp (1/2" to 29/32") ......Nut, Self Clinching (M6 x 1,0) ......Nut, Insert (M8 x 1,8) ......Insert, Knurled Rivet Nut (M6 x 1,0 ) ......Nut ......Screw (M6 x 1,0 x 12mm bshcs) ......Screw (M6 x 1,0 x 16mm FSHCS) ......Screw (M86 x 1,25 x 12mm SHCS) ......Screw (M6 x 1,0 x 20mm BSHCS) ......Lockwasher (M8) ......Lockwasher (M6) ......Washer, Fender (M6) ......Flatwasher (M6) ......Hose Nipple ......Pipe Nipple (1/2") (Parts continued on next page) Page 7 SECTION I TUBE HONE HTA2100-4 FIGURE 1-A – 2000mm TUBE HONE (4 of 4) Page 8 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 HTA2100_4 50mm_COND F1649 F3289 HTA2525 HTA5510 HTA7500 HTA8280 HTA8285 HTA9530 PHNM401 PHSM498 PHWM407 PHWM532 PPP623 Ref 1 1 1 1 1 1 1 1 2 2 2 3 4 1 N/S indicates Not Shown DESCRIPTION ....2000mm Tube Hone (4 of 4) includes ......Hose ......Ball Valve (3/4 NPT) ......Hex Bushing Reducer (1-1/2 x 3/4 NPT) ......Safety Arch Assembly (see Fig. 2-L) ......Base Electrical Enclosure Assembly (see Fig. 2-I) ......Coolant System Assembly, 55 Gallon (see Fig. 3-A) ......Splash Guard Assembly (see Fig. 2-G) ......Splash Guard Assembly (see Fig. 2-H) ......Workpiece Fixture Assembly (see Fig. 2-D) ......Nut, Hex (M8 x 1,25) ......Screw (M8 x 1,25 x 30mm HHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Pipe Nipple (3/4") (Parts continued on next page) Page 9 SECTION I 7 1 2 1 9 1 3 1 5 1 4 1 8 2 6 1 1 1 TUBE HONE HTA4100-1 FIGURE 1-B – 4000mm TUBE HONE (1 of 2) Page 10 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-B” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 HTA4100_1 HTA2040 HTA2050 HTA2525 HTA7500 HTA8280 HTA8285 HTA9275 HTA9530 HTA5510 Ref 1 1 1 1 1 1 1 2 1 N/S indicates Not Shown DESCRIPTION ....4000mm Tube Hone (1 of 2) includes ......Workpiece Base (4000mm) ......Carriage Base Assembly (4000mm) (see Fig. 2-A) ......Safety Arch Assembly (see Fig. 2-L) ......Coolant System Assembly (55 Gal) (see Fig. 3-A) ......Splash Guard Assembly (see Fig. 2-G) ......Splash Guard Assembly (see Fig. 2-H) ......Autotension Feed Assembly (see Fig. 2-M) ......Workpiece Fixture Assembly (see Fig. 2-D) ......Base Electrical Enclosure Assembly (see Fig. 2-I) (Parts continued on next page) Page 11 SECTION I 3 1 7 8 8 8 4 2 6 2 6 8 6 6 5 1 2 1 1 2 1 6 TUBE HONE HTA4100-2 FIGURE 1-B – 4000mm TUBE HONE (2 of 2) Page 12 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-B” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 HTA4100_2 HL497 HTA2040 HTA2050 HTA2078 HTA5551 PHNM467 PHSM716 PHWM501 Ref 11 1 1 2 1 19 8 8 N/S indicates Not Shown DESCRIPTION ....4000mm Tube Hone (2 of 2) includes ......Screw (M6 x 1,0 x 10mm BSHCS) ......Workpiece Base (4000mm) ......Carriage Base Assembly (4000mm) (see Fig. 1-D) ......Workspace Union Bracket ......Cover ......Nut, Insert (M8 x 1,8) ......Screw (M8 x 1,25 x 16mm SHCS) ......Flatwasher (M8) (Parts continued on next page) Page 13 Page 14 12 2 24 4 24 24 26 27 19 12 5 2 4 1 7 2 17 24 19 16 25 16 21 16 8 16 6 2 25 35 14 19 23 32 26 16 18 14 15 12 10 2 20 12 13 2 27 12 11 2 3 2 22 12 29 12 16 2 27 2 28 2 9 1 31 1 SECTION I TUBE HONE FIGURE 1-C – 4000mm WORKSPACE BASE ASSEMBLY (1 of 3) HTA2050-1 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-C” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 HTA2050_1 F1602 F1739 F45732 HTA2040 HTA2066 HTA2067 HTA2074 HTA2075 HTA2102 HTA5168 HTA5169 HTA5172 HTA5173 PHN198 PHNM436 PHNM462 PHNM467 PHNM483 PHP425 PHSM472 PHSM485 PHSM764 PHSM775 PHSM965 PHWM407 PHWM501 PHWM509 PHWM530 PHWM534 PPP303 PPP787 1 1 1 2 1 2 2 2 16 1 2 2 2 2 19 12 2 24 14 28 12 16 12 32 28 51 43 14 2 12 1 1 N/S indicates Not Shown DESCRIPTION ....4000mm Carriage Base Assembly (1 of 3) includes ......Ball Valve ......Coupling Reducer ......Palm Grip With Stub Knob ......Workspace Base (4000mm) ......Rail Support ......Rail Support ......Shaft (25mm Dia) ......Shaft Support ......Drain Screen ......Rail Switch ......Trip Dog Body ......Linear Bushing Stop ......Rail Guard ......Nut, Hex Jam (M8 x 1,0) ......Nut, Self Clinching (M6 x 1,0) ......Nut, Hex (M6 x 1,0) ......Nut, Insert (M8 x 1,8) ......Insert, Knurled Rivet Nut (M6 x 1,0) ......Roll Pin ......Screw (M5 x 0,8 x 8mm BSHCS) ......Screw (M8 x 1,25 x 30mm SHCS) ......Screw (M6 x 1,0 x 20mm BSHCS) ......Screw (M8 x 1,25 x 55mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Washer, Fender (M6) ......Flatwasher (M6) ......Pipe Nipple (1") ......Pipe Plug (3/4 NPT) (Parts continued on next page) Page 15 SECTION I TUBE HONE 10 1 28 4 23 2 19 2 9 1 25 2 29 4 18 2 16 8 12 1 5 1 11 1 20 4 8 1 15 1 4 1 26 3 14 3 7 1 29 4 15 1 17 3 24 2 26 3 3 4 17 3 6 1 14 3 HTA2050-2 FIGURE 1-C – 4000mm WORKSPACE BASE ASSEMBLY (2 of 3) Page 16 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-C” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 HTA2050_2 F1602 F1739 HTA2073 HTA2082 HTA3555 HTA3569 HTA3571 HTA3572 HTA3575 HTA5179 PEC380 PES808 PHN198 PHNM421 PHP415 PHSM452 PHSM515 PHSM961 PHSM964 PHSM965 PHWM407 PHWM501 PHWM509 PHWM528 PHWM541 PHWM571 PPP303 PPPM549 PPPM571 1 1 1 4 1 1 1 1 1 1 1 1 1 3 6 2 8 6 2 2 4 3 3 2 2 2 6 1 4 8 N/S indicates Not Shown DESCRIPTION ....4000mm Carriage Base Assembly (2 of 3) includes ......Ball Valve ......Coupling Reducer ......Linear Set ......Belt With Steel Tension Members (4,91 Meter Length) ......Carriage Assembly ......Rail Support ......Rail Support ......Rail Support ......Autotension Feed Assembly (see Fig. 2-C) ......Trip Dog Body (Grease Fittings) ......Strain Relief Connector ......Roller Limit Switch ......Nut, Hex Jam (M8 x 1,0) ......Nut, Insert (M10 x 1,8) ......Roll Pin ......Screw (M12 x 1,75 x 35mm SHCS) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M4 x 0,7 x 35mm SHCS) ......Screw (M6 x 1,0 x 35mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Lockwasher (M4) ......Flatwasher (M6) ......Lockwasher (M8) ......Pipe Nipple (1") ......Grease Fitting (45 Deg.) ......Male Connector (Parts continued on next page) Page 17 Page 18 6 1 3 12 3 8 3 4 11 1 8 1 3 6 5 1 5 1 20 10 15 36 24 10 FIGURE 1-C – 4000mm WORKSPACE BASE ASSEMBLY (3 of 3) 1 1 2 1 25 10 27 1 26 1 3 6 18 7 4 1 7 1 SEE DETAIL B 15 7 9 1 SEE DETAIL A 3 2 17 10 13 1 17 2 17 2 14 3 23 3 4 1 15 7 10 1 21 1 23 3 23 1 16 3 DETAIL B 21 3 DETAIL A 22 3 16 1 12 1 19 3 18 7 SECTION I TUBE HONE HTA2050-3 SECTION I TUBE HONE PARTS LIST COVERING FIGURE “1-C” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 HTA2050_3 F1602 F1739 HL497 HTA2039 HTA2079 HTA5176 HTA5177 HTA5178 HTA5510 HTA5552 PEC400 PEM1049 PEM1050 PHN198 PHNM436 PHNM467 PHNM483 PHSM512 PHSM541 PHSM764 PHSM959 PHWM407 PHWM501 PHWM509 PHWM534 PPP298 PPP303 1 1 1 38 2 2 1 1 1 1 1 1 2.64 1 3 50 4 14 14 3 10 4 3 7 10 10 1 1 N/S indicates Not Shown DESCRIPTION ....4000mm Carriage Base Assembly (3 of 3) includes ......Ball Valve ......Coupling Reducer ......Screw (M6 x 1,0 x 10mm BSHCS) ......End Cap Angle ......E-Chain Support Bracket ......E-Chain Support Bracket ......E-Chain Support Bracket Cup ......E-Chain Support Bracket Cup ......Base Electrical Enclosure Assembly (see Fig. 2-J) ......Cover ......M50 Conduit Bulkhead (Bag Of 10) ......Cable Carrier ......Cable Carrier Bracket Set ......Nut, Hex Jam (M8 x 1,0) ......Nut, Self Clinching (M6 x 1,0) ......Nut, Insert (M8 x 1,8) ......Insert, Knurled Rivet Nut (M6 X 1,0) ......Screw (M6 x 1,0 x 16mm FSHCS) ......Screw (M6 x 1,0 x 16mm BSHCS) ......Screw (M6 x 1,0 x 20mm BSHCS) ......Screw (M8 x 1,25 x16mm SHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Flatwasher (M6) ......Pipe Nipple (1-1/2") ......Pipe Nipple (1") (Parts continued on next page) Page 19 SECTION II - COMPONENTS HTA3555 FIGURE 2-A – CARRIAGE ASSEMBLY Page 20 SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-A” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 ORDER BY PART NUMBER HTA3555 F3596 F4383 HTA2181 HTA2189 HTA2191 HTA3104 HTA3113 HTA3114 HTA3115 HTA3120 HTA3560 HTA3568 HTA8001 HTA8033 PEM1204 PEM1206 PHM629 PHNM425 PHNM436 PHNM467 PHNM483 PHSM405 PHSM424 PHSM443 PHSM449 PHSM459 PHSM498 PHSM510 PHSM520 PHSM598 PHSM965 PHWM407 PHWM501 PHWM509 PHWM516 PHWM518 PHWM532 PHWM534 PHWM536 PMO1001 QTY. 1 2 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 8 4 4 4 4 4 3 9 2 4 8 4 2 19 13 48 8 4 2 8 2 1 DESCRIPTION ....Carriage Assembly includes ......Washer, Reducing (1-1/2" x 3/4") ......Grip Cord (90 Deg) ......Plate ......E-Chain Support Bracket ......E-Chain Support Pivoting Point ......Coupler ......Bearing ......Armature Plate ......Brake Bracket Assembly ......Brake Plate Assembly ......Floating Bearing Bracket (see Fig. 2-B) ......Motor Rail Mount ......Coupling Cover ......Brake Shield ......Brake Magnet Coil (24V) ......Brake Coil Terminal Insulator ......Gear Reducer ......Nut, Insert (M4 x 1,8) ......Nut, Self Clinching (M6 x 1,0) ......Nut, Insert (M8 x 1,8) ......Nut, nsert, Knurled Rivet (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 xX 20mm HHCS) ......Screw(M8 x 1,25 x 35mm SHCS) ......Screw (M10 x 1,5 x 35mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Screw (M8 x 1,25 x 30mm HHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Screw (M4 x 0,7 x 10mm SHCS) ......Screw (M8 x 1,25 x 35mm HHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Flatwasher (M4) ......Flatwasher (M6) ......Flatwasher (M8) ......Flatwasher (M6) ......Washer, Fender (M8) ......Motor, 3HP AC N/S indicates Not Shown Page 21 Page 22 16 4 13 2 22 4 17 2 21 2 26 4 17 2 21 2 28 1 9 1 8 1 3 2 6 1 10 4 2 2 13 2 7 1 15 2 5 1 19 1 21 2 14 2 12 6 23 6 1 1 10 1 4 1 11 1 25 4 24 4 18 4 26 4 22 4 20 4 27 1 SECTION II COMPONENTS HTA3560 FIGURE 2-B – FLOATING BEARING BRACKET SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ORDER BY PART NUMBER HTA3560 HTA3509 HTA3516 HTA3519 HTA3522 HTA3552 HTA3553 HTA3554 HTA3563 HTA3564 PBR234 PHM882 PHSM513 PHSM514 PHSM534 PHSM537 PHSM541 PHSM607 PHSM780 PHSM809 PHSM966 PHWM406 PHWM509 PHWM518 PHWM521 PHWM531 PHWM541 PMO1000 PPPM447 QTY. Ref. 1 2 2 1 1 1 1 1 1 5 1 6 4 2 2 4 4 4 1 4 6 8 6 4 4 8 1 1 DESCRIPTION ....Floating Bearing Bracket includes ......Pulley ......Pulley Shaft ......Belt Pulley ......Pulley ......Carriage ......Bracket Plate ......Bracket Plate ......Pulley Housing Cap ......Pulley Housing Wall ......Bearing ......Gearbox ......Screw (M6 x 1,0 x 50mm SHCS) ......Screw (M8 x 1,25 x 20mm FSHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M8 x 1,25 x 60mm SHCS) ......Screw (M6 x 1,0 x 16mm BSHCS) ......Screw (M6 x 1,0 x 30mm SHCS) ......Screw (M10 x 1,5 x 40mm SHCS) ......Screw (M12 x 1,75 x 80mm SHCS) ......Screw (M6 x 1,0 x 25mm SHCS) ......Lockwasher (M5) ......Lockwasher (M6) ......Flatwasher (M6) ......Lockwasher (M10) ......Flatwasher (M10) ......Flatwasher (M6) ......Servo Motor With Resolver ......Grease Fitting N/S indicates Not Shown Page 23 SECTION II 10 2 12 4 7 1 16 2 15 2 14 2 5 2 17 1 9 1 3 1 8 1 4 1 6 1 1 1 2 1 11 1 13 4 COMPONENTS HTA3575 FIGURE 2-C – AUTOTENSION FEED ASSEMBLY Page 24 SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-C” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ORDER BY PART NUMBER HTA3575 HTA3573 HTA3574 HTA3576 HTA3577 HTA3578 HTA3579 HTA3581 HTA3582 HTA3583 PHNM409 PHP415 PHSM474 PHSM485 PHSM510 PHWM509 PHWM541 PSP291 QTY. Ref. 1 1 1 1 2 1 1 1 1 2 1 4 4 2 2 2 1 DESCRIPTION ....Tensioning Belt Assembly includes ......Rail Support ......Rail Support ......Tensioning Rod ......Tube ......Spacer ......Coupler ......Rail Support ......Oil Splash Cover ......Rail Support ......Nut, Hex (M16 x 2,0) ......Roll Pin ......Screw (M8 x 1,25 x 45mm SHCS) ......Screw (M8 x 1,25 x 30mm SHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Lockwasher (M6) ......Flatwasher (M6) ......Compression Spring N/S indicates Not Shown Page 25 SECTION II COMPONENTS 5 6 2 8 11 4 12 1 3 9 10 7 HTA9530 FIGURE 2-D – FIXTURE ASSEMBLY PARTS LIST COVERING FIGURE “2-D” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 ORDER BY PART NUMBER HTA9530 HTA9509 HTA9535 HTA9538 HTA9540 HTA9550 HTA9570 PHNM406 PHSM454 PHSM455 PHWM408 PHWM549 STH2912 N/S indicates Not Shown Page 26 QTY. Ref. 1 1 2 1 1 1 4 4 1 4 8 1 DESCRIPTION ....Fixture Assembly includes ......Locking Nut ......Fixture Support ......Fixture Clamp ......Screw Assembly ......Vee Wedge Chain Clamp Assembly (see Fig. 2-E) ......Vee Wedge Chain Clamp Assembly (see Fig. 2-F) ......Nut, Hex (M12 x 1,75) ......Screw (M12 x 1,75 x 55mm SHCS) ......Screw (M12 X 1.,75 X 90mm SHCS) ......Lockwasher (M12) ......Flatwasher (M12) ......Fixture Bolt Spacer SECTION II COMPONENTS 11 5 3 8 1 4 2 9 13 10 14 7 6 12 SECTION A-A HTA9550 FIGURE 2-E – V-WEDGE CHAIN CLAMP ASSEMBLY PARTS LIST COVERING FIGURE “2-E” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ORDER BY PART NUMBER HTA9550 HTA9561 HTA9562 HTA9565 HTA9568 HTA9580 HTA9655 PHP206 PHP448 PHSM448 PHSM515 PHSM716 PHSM985 PHWM501 PHWM567 QTY. Ref. 1 1 1 1 1 1 1 2 4 4 2 2 4 4 DESCRIPTION ....V-Wedge Chain Clamp Assembly includes ......Nut Block ......Tension Pin ......Vise Screw ......Handle ......Chain Assembly ......Vee Wedge Weldment ......Hitch Pin ......Roll Pin (5/32 x 1) ......Screw (M10 x 1,5 x 30mm SHCS) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M8 x 1,25 x 16mm SHCS) ......Screw (M10 x 1,5 x 10mm SHCS) ......Flatwasher (M8) ......Flatwasher (M10) N/S indicates Not Shown Page 27 SECTION II COMPONENTS HTA9570 FIGURE 2-F – V-WEDGE CHAIN CLAMP ASSEMBLY PARTS LIST COVERING FIGURE “2-F” ITEM NO. 1 2 3 4 ORDER BY PART NUMBER HTA9570 HTA9575 PHP206 PHSM448 PHWM567 N/S indicates Not Shown Page 28 QTY. Ref. 1 1 4 4 DESCRIPTION ....V-Wedge Assembly includes ......Vee Wedge Weldment ......Hitch Pin ......Screw ( M10 x 1,5 x 30mm SHCS) ......Flatwasher (M10) SECTION II COMPONENTS 5 4 1 2 5 4 3 1 1 2 6 4 7 4 4 4 2 2 HTA8280 FIGURE 2-G – SPLASH GUARD ASSEMBLY - MACHINE END PARTS LIST COVERING FIGURE “2-G” ITEM NO. 1 2 3 4 5 6 7 ORDER BY PART NUMBER HTA8280 ECA7954 HTA8267 HTA8270 PHNM407 PHSM405 PHSM749 PHWM541 QTY. Ref. 4 2 1 4 8 4 4 DESCRIPTION ....Splash Guard Assembly - Machine End includes ......Handle ......Cover Support Bracket ......Cover Assembly Weldment ......Nut, Hex (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Flatwasher (M6) N/S indicates Not Shown Page 29 SECTION II COMPONENTS 5 4 1 2 5 4 3 1 1 2 6 4 7 4 4 4 2 2 HTA8285 FIGURE 2-H – SPLASH GUARD ASSEMBLY - TOOL END PARTS LIST COVERING FIGURE “2-H” ITEM NO. 1 2 3 4 5 6 7 ORDER BY PART NUMBER HTA8285 ECA7954 HTA8267 HTA8275 PHNM407 PHSM405 PHSM749 PHWM541 N/S indicates Not Shown Page 30 QTY. Ref. 4 2 1 4 8 4 4 DESCRIPTION ....Splash Guard Assembly - Tool End includes ......Handle ......Cover Support Bracket ......Cover Assembly Weldment ......Nut, Hex (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Flatwasher (M6) SECTION II COMPONENTS NOTES Page 31 SECTION II COMPONENTS HTA5510 FIGURE 2-I – HTA BASE ELECTRICAL ENCLOSURE ASSEMBLY Page 32 SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-I” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 N/S N/S N/S ORDER BY PART NUMBER HTA5510 86128 CK6172 CK6183 HBS2643 HBS2644 HBS2646 HTA5050 HTA5153 HTA5160 HTA5165 HTA5505 HTA5515 HTA5520 HTA5525 HTA5526 HTA5528 HTA5535 KN231 PEC396 PEC398 PEC400 PEM991 PEM994 PHNM407 PHNM419 PHNM421 PHNM439 PHS511 PHSM433 PHSM550 PHSM965 PHSM966 PHWM407 PHWM501 PHWM509 PHWM518 PHWM521 PHWM531 PNP101 CBL776 CBL777 CBL778 QTY. Ref. 3 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 9 4 10 2 4 10 2 4 4 4 4 13 13 4 4 1 1 1 1 DESCRIPTION ....HTA Base Electrical Enclosure Assembly includes ......50mm Polyethylene Conduit, Black ......Enclosure Hinge Half ......Print Holder ......Hold Down Bracket ......Clip Bolt ......Clip Spring ......Braking Resistor Box (see Fig. 4-B) ......Electrical Box Swivel Extension ......Electrical Box Swivel Weldment ......Operator Console (see Fig. 2-J) ......Main Electrical Panel (see Fig. 4-A) ......Base Electrical Panel ......Door Weldment ......Enclosure Tube Weldment ......Enclosure Tube Support Plate ......Resistor Shield ......Tray Assembly ......Drivescrew (#0 X 3/16, Round Head, Type U) ......Housing, Bulkhead Mount ......Female Insert ......M50 Conduit Bulkhead (Bag of 10) ......Disconnect Shaft ......Pistol Handle ......Nut, Hex (M6 x 1,0) ......Nut, Hex (M10 x 1,5) ......Nut, Insert (M10 x 1,8) ......Nut, Insert (M3 x 1,8) ......Screw (#10-24 x 3/8 BSHCS) ......Screw (M10 x 1,5 x 16mm FSHCS) ......Screw (M3 x 0,5 x 8mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Screw (M6 x 1,0 x 25mm SHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Flatwasher (M6) ......Lockwasher (M10) ......Flatwasher (M10) ......Electrical Specification Plate ......Servo Supply Cable, 10M ......Drive Clip Cable, 10M ......HTA4100 Cable Set N/S indicates Not Shown Page 33 5 1 6 1 1PB Page 34 3PB FIGURE 2-J – HTA OPERATOR CONSOLE 9 2 BACK VIEW SECTION A-A 4PB 20 1 11 1 2PB 10 1 3 1 13 2 14 2 19 1 7 1 4 3 8 1 8 2 12 4 16 4 17 4 1 1 15 2 2 1 18 1 SECTION II COMPONENTS HTA5165 SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-J” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 - ORDER BY PART NUMBER HTA5165 HTA5166 HTA5167 HTA5120 PEM961 PEM966 PEM968 PES644 PES648 PES654 PES655 PES800 PHSM534 PHSM715 PHW165 PHW399 PHWM509 PHWM518 PNP299 PNP331 PNP524 89017 QTY. Ref. 1 1 1 3 1 1 1 3 2 1 1 4 2 2 2 4 4 1 1 1 5ft DESCRIPTION ....HTA Operator Console includes ......Console Weldment ......Display Screen Support Tube ......Touchscreen, Siemens MP177 6 Inch ......Mounting Collar, Die Cast ......Push Button Cap, Flush Green ......Push Button Cap, Extended Red ......Contact, NO, Screw Terminal ......Contact, NC, Screw Terminal ......Pushbutton Head W/O Cap ......Pushbutton, Red Mushroom ......Joystick ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M6 x 1,0 x 30mm PPHMS) ......Flatwasher (.218 Id x .435 Od x .020 Thk) ......Nylon Retaining Washer ......Lockwasher (M6) ......Flatwasher (M6) ......Electrical Decal ......Safety Glass Label ......HTA Control Panel Overlay ......Gasket, Neoprene N/S indicates Not Shown Page 35 5 1 6 1 1PB Page 36 4PB 3PB FIGURE 2-K – HTA OPERATOR CONSOLE, CE 9 2 11 1 BACK VIEW SECTION A-A 5PB 20 1 21 1 2PB 10 1 3 1 13 2 14 2 19 1 7 1 4 3 8 1 8 2 8 2 12 4 16 4 17 4 1 1 15 2 2 1 18 1 SECTION II COMPONENTS HTA5165CE SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-K” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 - HTA5165CE HTA5166 HTA5167 HTA5120 PEM961 PEM966 PEM968 PES644 PES648 PES654 PES655 PES800 PHSM534 PHSM715 PHW165 PHW399 PHWM509 PHWM518 PNP299 PNP331 PNP524 PES659 89017 Ref. 1 1 1 3 1 1 1 5 2 1 1 4 2 2 2 4 4 1 1 1 1 5ft DESCRIPTION ....HTA Operator Console, CE includes ......Console Weldment ......Display Screen Support Tube ......Touchscreen, Siemens MP177 6 Inch ......Mounting Collar, Die Cast ......Push Button Cap, Flush Green ......Push Button Cap, Extended Red ......Contact, NO, Screw Terminal ......Contact, NC, Screw Terminal ......Pushbutton Head W/O Cap ......Pushbutton, Red Mushroom ......Joystick ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M6 x 1,0 x 30mm PPHMS) ......Flatwasher (.218 Id x .435 Od x .020 Thk) ......Nylon Retaining Washer ......Lockwasher (M6) ......Flatwasher (M6) ......Electrical Decal ......Safety Glass Label ......HTA Control Panel Overlay ......Key Lock ......Gasket, Neoprene N/S indicates Not Shown Page 37 Page 38 1 1 19 2 15 2 22 1 3 1 24 2 FIGURE 2-L – SAFETY ARCH ASSEMBLY 32 4 29 4 23 4 5 1 8 1 16 4 28 2 34 1 17 2 18 1 9 1 12 2 15 2 10 1 35 2 18 2 30 2 2 1 33 2 20 2 21 2 15 2 11 1 4 1 35 2 30 2 15 2 7 2 25 1 20 2 14 2 20 2 13 1 27 1 30 2 35 2 6 1 31 2 26 2 SECTION II COMPONENTS HTA2525 SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-L” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 ORDER BY PART NUMBER HTA2525 ECA7954 HTA2018 HTA2019 HTA2021 HTA2028 HTA2029 HTA2032 HTA2062 HTA2511 HTA2517 HTA2518 HTA2522 PES809 PHNM402 PHNM436 PHNM467 PHNM487 PHNM507 PHSM405 PHSM424 PHSM466 PHSM532 PHSM598 PHSM607 PHSM726 PHSM961 PHSM987 PHW354 PHWM407 PHWM509 PHWM511 PHWM532 PHWM536 PHWM539 PHWM541 QTY. Ref. 1 1 1 1 1 1 2 1 1 1 1 2 1 2 8 4 2 3 2 6 2 1 4 2 1 2 1 2 4 6 2 4 2 1 6 DESCRIPTION ....Safety Arch Assembly includes ......Handle ......Tool Safety Arch ......Latch Hook ......Holder Support ......Right Side Handle Cover ......Oil Splash Cover ......Set Collar ......Handle Cover ......Tube Holder ......Safety Tool Arch Support ......Holder Support ......Holder Support ......Roller Plunger Limit Switch ......Nut, Hex (M4 x 0,7) ......Nut, Self Clinching (M6 x 1,0) ......Nut, Insert (M8 x 1,8) ......Locknut (M6 x 1,0) ......Nut, Hex (M8 x 1,25) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 20mm HHCS) ......Screw (M6 x 1,0 x 6mm SHSS) ......Screw (M10 x 20mm w/M8 x 1,25 Thread SHSS) ......Screw (M8 x 1,25 x 35mm HHCS) ......Screw ( M6 x 1,.0 x 30mm SHCS) ......Screw (M8 x 1,25 x 75mm HHCS) ......Screw (M4 x 0,7 x 35mm SHCS) ......Screw (M10 x 60mm w/M8 x 1,25 Thread SHSS) ......Flatwasher (M6) ......Lockwasher (M8) ......Lockwasher (M6) ......Flatwasher (M5) ......Flatwasher (M8) ......Washer, Fender, M8) ......Flatwasher (M8) ......Flatwasher (M6) N/S indicates Not Shown Page 39 SECTION II COMPONENTS HTA9275 FIGURE 2-M – REMOTE STONE FEED CONTROL HONE Page 40 SECTION II COMPONENTS PARTS LIST COVERING FIGURE “2-M” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ORDER BY PART NUMBER HTA9275 AN640 ANR230 CK1828 F2040 HTA3108 HTA3130 HTA9110 JNR132 MPS175 MPS185 MPS2230 MPS2235 MSN177 PBR24 PHS522 QTY. Ref. 1 1 2 1 1 1 1 1 1 1 1 1 8 2 2 DESCRIPTION ....Autotension Feed Assembly includes ......Extension Coupler ......Feed Clutch ......Flatwasher ......Ring Snap ......Yoke ......Feed Shaft Assembly ......Upper Feed Assembly (see Fig. 2-C) ......Flatwasher ......U Joint Assembly ......Universal Ring Assembly ......Input Yoke ......Universal Cover ......Screw (#10-32 X 5/8 SHCS) ......Inner Race (Bushing) ......Screw (5/16-24 X 1 BSHCS) N/S indicates Not Shown Page 41 SECTION II COMPONENTS HTA9110 FIGURE 2-N – UPPER FEED ASSEMBLY PARTS LIST COVERING FIGURE “2-N” ITEM NO. 1 2 3 4 5 6 7 8 9 ORDER BY PART NUMBER HTA9110 ANR115 ANR125 ANR135 ANR141 ANR144 ANR155 G419SF HTA9145 MSN177 N/S indicates Not Shown Page 42 QTY. Ref. 1 1 1 2 2 1 1 1 4 DESCRIPTION ....Upper Feed Assembly includes ......Carriage Assembly ......Feed Shaft Assembly ......Sun Gear ......Gear ......Gear ......Drive Head Assembly ......Pin ......Hand Wheel Assembly ......Screw (#10-32 x 5/8 SHCS) SECTION II COMPONENTS NOTES Page 43 SECTION III - COOLANT TANK HTA7500 FIGURE 3-A – COOLANT TANK ASSEMBLY Page 44 SECTION III COOLANT TANK PARTS LIST COVERING FIGURE “3-A” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 N/S ORDER BY PART NUMBER HTA7500 CK1292 F1520 HTA7026 HTA7037 HTA7044 HTA7046 HTA7510 HTA7536 PEC380 PEC382 PFC205 PFC234 PHM631 PHM636 PHM637 PHM638 PHNM401 PHSM534 PHSM716 PHWM407 PHWM509 PMO171 PPP623 PPP756 PPP785 CBL696 QTY. Ref. 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 16 4 16 16 4 1 1 1 1 1 DESCRIPTION ....Coolant Tank Assembly includes ......Hose Clamp ......Pipe Nipple (3/4NPT) ......Screen ......Roll Bar ......Filter Paper Tray ......Rollup Bar ......Coolant Tank Weldment ......Tank Cover ......Strain Relief Connector ......4 Pole Receptacle ......Liquid Level Guage ......Filter Paper ......Caster ......Clamp Collar ......Clamp Collar, Set Screw Shaft ......Knob ......Nut, Hex (M8 x 1,25) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M8 x 1,25 x 16mm BSHCS) ......Lockwasher (M8) ......Lockwasher (M6) ......Immersion Pump With Motor ......Pipe Nipple (3/4") ......Check Valve (3/4") ......Hose Barb (3/4 NPT) ......Cable N/S indicates Not Shown Page 45 SECTION IV - ELECTRICAL FIGURE 4-A – ELECTRICAL ENCLOSURES (2 METER) Page 46 SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “4-A” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 31 32 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 ORDER BY PART NUMBER HTA5505 HTA5506 PED2794 PEC368 PED3152 PEC361 PED3160 PED3161 HTA5507 F750 PEM675 PED2788 PES685 PET545 PED2146 PEM919 PEM910 PEM755 PED2791 PES524 PES741 F5035 DRB0108 DRB0180 DRB0395 WDB0440 WCB0440 WDA0400 WCA0400 WDA0825 WCA0825 WDA0320 WCA0320 WDA0505 WCA0505 WDB0545 WCB0545 WDA0295 WCA0295 DRB0050 PES591 PED713 PES710 PEM1151 PEM1152 PNP299 PHSM520 PHWM517 PHWM516 PHNM402 PEM496 PEM246 PEM931 PEM1194 CBL778 QTY. Ref. 1 1 1 1 1 1 1 2 1 2 1 1 2 1 27 5 9 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 4 4 4 4 12 5 1 1 4 DESCRIPTION ....Electrical Enclosures includes ....Electrical Subpanel ....Control Unit, Sinamics Cu305dp ....Profibus Connector With Pg Port ....Power Module A, Sinamics Pm340 ....Profibus Connector ....Sinamics G120 Power Module PM240 Without Filter ....Sinamics G120 Control Unit CU240s DP-F S-Type ....Mounting Plate ....Small End Fuse Gy Cover Section ....Fuseholder ....Power Supply, 3 Phase Input 24v 10a ....30a Disconnect ....Protective Earth Ground ....Rfi/Emi Ac Line Filter - 500v, 18a ....4 Pole 6mm Block ....4 Pole 6mm Ground Block ....Ultrasafe Class Cc Fuseholder ....Power Supply For 24v Brake ....Manual Motor Starter Protector ....Auxiliary Contact ....Jumper Bar ....Din Rail ....Din Rail (180mm) ....Din Rail ....Wiring Duct ....Wiring Duct Cover ....Wiring Duct (1") 400mm ....Wiring Duct Cover (1") 400mm ....Wiring Duct ....Wiring Duct Cover ....Wiring Duct (320mm ) ....Wiring Duct Cover (320mm) ....Wire Duct B & E ....Wiring Duct ....Wiring Duct ....Wiring Duct Cover ....Wiring Duct ....Wiring Duct Cover ....Din Rail ....(CE) ....Diode for DC Contactor Coil (CE Machines ONLY) ....DC Contactor Coil, 24V 9A ....Circuit Separator ....End Section ....Electrical Decal ....Screw (M4 x 0,7 x 10mm SHCS) ....Lockwasher (M4) ....Flatwasher (M4) ....Nut, Hex (M4) ....Duct Mounting Clip ....Wire Duct Clip ....Bus Bar ....Busbar Terminal (Package Of 4) ....Cable Set N/S indicates Not Shown Page 47 SECTION IV ELECTRICAL HTA5050 FIGURE 4-B – BRAKING RESISTOR ASSEMBLY Page 48 SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “4-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ORDER BY PART NUMBER HTA5050 EC3809 EC4566 EC4567 KN46 PEC103 PED45 PED2789 PED2790 PEM154 PHN125 PHN129 PHS1073 PHSM438 PHW342 PHWM529 PHWM530 PNP299 QTY. Ref. 2 1 1 8 2 1 1 2 1 2 8 8 4 8 4 8 1 DESCRIPTION ....Braking Resistor Assembly includes ....Bus Bar ....Braking Resistor Cover ....Braking Resistor Holder ....Lockwasher, #10, Plain ....Connector Cndt W/Lknut ....Resistor, 200 Ohm, 250W ....Resistor, 190 Ohm, 307W ....Resistor, 81 Ohm, 234W ....Wire & Cable Marking Label ....Locknut (1/2" NPT) ....Nut, Hex (10-24) ....Bolt, Carriage (#10-24 x 3/4) ....Screw (M5 x 0.8 x 12mm PHTCS) ....Flatwasher (#10) ....Washer, Fender (M5) ....Washer, Fender (M6) ....Electrical Decal N/S indicates Not Shown Page 49 SECTION V - ACCESSORIES & OPTIONAL EQUIPMENT FIGURE 5-A – HTA2100 CE GUARD ASSEMBLY Page 50 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE “5-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 HTA8705 CK1828 HTA8700 CNR-LEG LEG PNL36 PNL125 PNL2STFNR108 HTA8701 PED31581 PED31583 PHNM401 PHSM431 PHSM498 PHWM406 PHWM407 PHWM519 PHWM534 Ref. 4 1 4 3 2 2 2 2 2 4 4 8 4 8 4 8 4 DESCRIPTION ....HTA2100 CE Guard Assembly includes ......Flatwasher (.317idx.780odx.059thk) ......HTA2100 CE Guard Panel Kit (Wirecraft) ........Center Leg (Wirecraft) ........Leg (Wirecraft) ........Panel, 36” (Wirecraft) ........Panel, 12.5” (Wirecraft) ........Panel, 108” (Wirecraft) ......Light Curtain Mount ......Light Curtain Set ......Light Curtain Bracket ......Nut,Hex (M8x1,25) ......Screw (M5x0,8x10mm BSHCS) ......Screw (M8x1,25x30mm HHCS) ......Lockwasher (M5) ......Lockwasher (M8) ......Flatwasher (M5) ......Flatwasher (M6) Page 51 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT FIGURE 5-B – HTA2100PS CE GUARD ASSEMBLY Page 52 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE “5-B” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 HTA8730 CK1828 HTA8701 HTA8725 CNR-LEG LEG PNL36 PNL145 PNL2STFNR72 PED31581 PED31583 PHNM401 PHSM431 PHSM498 PHWM406 PHWM407 PHWM519 PHWM534 Ref. 4 1 1 4 3 2 2 2 2 4 4 8 4 8 4 8 4 DESCRIPTION ....HTA2100PS CE Guard Assembly includes ......Flatwasher (.317idx.780odx.059thk) ......Light Curtain Mount ......HTA2100PS CE Guard Panel Kit (Wirecraft) ........Center Leg (Wirecraft) ........Leg (Wirecraft) ........Panel, 36” (Wirecraft) ........Panel, 14.5” (Wirecraft) ........Panel, 72” (Wirecraft) ......Light Curtain Set ......Light Curtain Bracket ......Nut,Hex (M8x1,25) ......Screw (M5x0,8x10mm BSHCS) ......Screw (M8x1,25x30mm HHCS) ......Lockwasher (M5) ......Lockwasher (M8) ......Flatwasher (M5) ......Flatwasher (M6) Page 53 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT FIGURE 5-C – HTA4100 CE GUARD ASSEMBLY Page 54 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE “5-C” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 HTA8755 CK1828 HTA8701 HTA8750 CNR-LEG LEG PNL36 PNL10 PNL2STFNR96 PNL2STFNR108 PED31581 PED31583 PHNM401 PHSM431 PHSM498 PHWM406 PHWM407 PHWM519 PHWM534 Ref. 4 1 1 4 5 2 2 2 2 2 4 4 8 4 8 4 8 4 DESCRIPTION ....HTA4100 CE Guard Assembly includes ......Flatwasher (.317idx.780odx.059thk) ......Light Curtain Mount ......HTA2100PS CE Guard Panel Kit (Wirecraft) ........Center Leg (Wirecraft) ........Leg (Wirecraft) ........Panel, 36” (Wirecraft) ........Panel, 10” (Wirecraft) ........Panel, 96” (Wirecraft) ........Panel, 108” (Wirecraft) ......Light Curtain Set ......Light Curtain Bracket ......Nut,Hex (M8x1,25) ......Screw (M5x0,8x10mm BSHCS) ......Screw (M8x1,25x30mm HHCS) ......Lockwasher (M5) ......Lockwasher (M8) ......Flatwasher (M5) ......Flatwasher (M6) Page 55 SECTION V 2a 2b 2c 1 2a 2 3a 3b 3 3c 5 5 4 ACCESSORIES & OPTIONAL EQUIPMENT HTA FIGURE 5-D – ANR HONE HEAD UNIT w/HTA-MPS DRIVESHAFTS Page 56 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE “5-D” ITEM NO. 1 2 2a 2b 2c 2 2a 2b 2c 2 2a 2b 2c 2 2a 2b 2c 2 2a 2b 2c 3 3a 3b 3c 4 5 ORDER BY PART NUMBER QTY. HTA9275 MPSE2015 MPSER22 MPS2015 MPS2020 MPSE2040 MPSER22 MPS2040 MPS2045 MPSE2100 MPSER22 MPS2100 MPS2105 MPSE2160 MPSER22 MPS2160 MPS2165 MPSE2175 MPSER22 MPS2175 MPS2180 MPS2220A MPS2221A MPS2223 MPS2222A ANR160 MSN177 Ref. 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 4 DESCRIPTION ....Remote Stone Feed Control Hone (Part of HTA Machine) ....Drive & Feed Extensions (150mm / 5.9in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extensions (399mm / 15.7in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extensions (998mm / 39.3in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extensions (1600mm / 63.0in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extensions (1750mm / 68.9in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Output Flange includes ......Output Drive Adapter ......Cover Ring ......Output Feed Adapter ....Hone Head Unit includes (see Fig. 5-C) ......Screw (#10-32 X 5/8 SHCS) N/S indicates Not Shown Page 57 SECTION V 2a 2b 2c 2a 3a 3b 1 3c 6 4a 2 4b 2a 6 3 4c 6 4d 4 4e 6 2a 3b 5 4f 6 ACCESSORIES & OPTIONAL EQUIPMENT HTA FIGURE 5-E – ANR HONE HEAD UNIT w/HTA-ANR DRIVESHAFTS Page 58 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT PARTS LIST COVERING FIGURE “5-E” ITEM NO. 1 2 2a 2b 2c 2 2a 2b 2c 2 2a 2b 2c 2 2a 2b 2c 2 2a 2b 2c 3 3a 3b 3c 4 4a 4b 4c 4d 4e 4f 4 4a 4b 4c 4d 4e 4f 4 4a 4b 4c 4d 4e 4f 4 4a 4b 4c 4d 4e 4f 5 6 ORDER BY PART NUMBER QTY. HTA9275 MPSE2015 MPSER22 MPS2015 MPS2020 MPSE2040 MPSER22 MPS2040 MPS2045 MPSE2100 MPSER22 MPS2100 MPS2105 MPSE2160 MPSER22 MPS2160 MPS2165 MPSE2175 MPSER22 MPS2175 MPS2180 MPS2220A MPS2221A MPS2223 MPS2222A ANR741 MPS2211A MPS2212A MPS2015A MPS2020A MPS2222A MPS2221A ANR742 MPS2211A MPS2212A MPS2040A MPS2045A MPS2222A MPS2221A ANR744 MPS2211A MPS2212A MPS2100A MPS2105A MPS2222A MPS2221A ANR746 MPS2211A MPS2212A MPS2175A MPS2180A MPS2222A MPS2221A ANR160 MSN177 Ref. 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 DESCRIPTION ....Remote Stone Feed Control Hone (Part of HTA Machine) ....Drive & Feed Extension (150mm / 5.9in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extension (399mm / 15.7in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extension (998mm / 39.3in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extension (1600mm / 63.0in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Drive & Feed Extension (1750mm / 68.9in.) includes ......Disassembly Ring (2) (Pkg. of 6) ......Drive Tube Assembly ......Feed Tube Assembly ....Output Flange includes ......Output Drive Adapter ......Cover Ring ......Output Feed Adapter ....Remote Stone Feed Extension Assembly (235mm / 9.25in.) includes ......Input Drive Adapter ......Input Feed Adapter ......Drive Tube Assembly ......Feed Tube Assembly ......Output Feed Adapter ......Output Drive Adapter ....Remote Stone Feed Extension Assembly (483 mm / 19.0in.) includes ......Input Drive Adapter ......Input Feed Adapter ......Drive Tube Assembly ......Feed Tube Assembly ......Output Feed Adapter ......Output Drive Adapter ....Remote Stone Feed Extension Assembly (1086mm/(42.75in.) includes ......Input Drive Adapter ......Input Feed Adapter ......Drive Tube Assembly ......Feed Tube Assembly ......Output Feed Adapter ......Output Drive Adapter ....Remote Stone Feed Extension Assembly (1835 mm/72.25in.) includes ......Input Drive Adapter ......Input Feed Adapter ......Drive Tube Assembly ......Feed Tube Assembly ......Output Feed Adapter ......Output Drive Adapter ....Hone Head Unit includes (see Fig. 5-C) ......Screw (#10-32 X 5/8 SHCS) N/S indicates Not Shown Page 59 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT 8 13 11 12 11 10 7 6 5 4 9 FIGURE 5-F – ANR-STYLE HONE HEAD UNIT PARTS LIST COVERING FIGURE “5-F” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 ORDER BY PART NUMBER ANR160A AN604 AN620A AN623A --AN624A AN621A ANR210A ANR165A MSN177A ANR207A ANR170A ANR187A ANR189A ANR176A ANR195A N/S indicates Not Shown Page 60 QTY. 1 1 1 2 1 2 2 1 1 4 2 1 1 2 1 1 DESCRIPTION ....Hone Head Unit consists of: ......Body Assembly ......Ring Set consists of: ........Spacers (Pkg. of 2) ........Ring ........Screws (Pkg. of 2) ........Screws (Pkg. of 2) ......Pinion Adjustment Assembly ......Drive Housing Assembly ......Screws (10-32 x 5/8" SHCS)(Pkg. of 4) ......Setscrews, Self-Locking (Pkg. of 2) ......Inner Feed Assembly consists of: ........Ball Link Assembly ........Drive Pin (3/16" Dia. Steel)(Pkg. of 2) ........Coupling ........Feed Shaft End Assembly, Spring and Pin 3 2 1 RECOMMENED SHARE PARTS FOR HTA2100/4100 ITEM NO. - ORDER BY PART NUMBER PEF-220 PEF-167 PEF-24 PEF-217 QTY. per Mach. 3 2 6 3 DESCRIPTION Main Disconnect Fuse, 15A Power Supply Fuse, 5A Drive Protection Fuse Motor Contact Overload Fuse Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER .... .003937 0,1000 9/32 .281250 7,1438 21/32 .656250 16,6688 .... .007874 0,2000 19/64 .296875 7,5406 .... .669291 17,0000 .... .011811 0,3000 5/16 .312500 7,9375 43/64 .671875 17,0656 1/64 .015625 0,3969 .... .314961 8,0000 11/16 .687500 17,4625 .... .015748 0,4000 21/64 .328125 8,3344 45/64 .703125 17,8594 .... .019685 0,5000 11/32 .343750 8,7313 .... .708661 18,0000 .... .023622 0,6000 .... .354331 9,0000 23/32 .718750 18,2563 .... .027559 0,7000 23/64 .359375 9,1281 47/64 .734375 18,6531 1/32 .031250 0,7938 3/8 .375000 9,5250 .... .748031 19,0000 .... .031496 0,8000 25/64 .390625 9,9219 3/4 .750000 19,0500 .... .035433 0,9000 .... .393701 10,0000 49/64 .765625 19,4469 .... .039370 1,0000 13/32 .406250 10,3188 25/32 .781250 19,8438 3/64 .046875 1,1906 27/64 .421875 10,7156 .... .787402 20,0000 1/16 .062500 1,5875 .... .433071 11,0000 51/64 .796875 20,2406 5/64 .078125 1,9844 7/16 .437500 11,1125 13/16 .812500 20,6375 .... .078740 2,0000 29/64 .453125 11,5094 .... .826772 21,0000 3/32 .093750 2,3813 15/32 .468750 11,9063 53/64 .828125 21,0344 7/64 .109375 2,7781 .... .472441 12,0000 27/32 .843750 21,4313 .... .118110 3,0000 31/64 .484375 12,3031 55/64 .859375 21,8281 1/8 .125000 3,1750 1/2 .500000 12,7000 .... .866142 22,0000 9/64 .140625 3,5719 .... .511811 13,0000 7/8 .875000 22,2250 5/32 .156250 3,9688 33/64 .515625 13,0969 57/64 .890625 22,6219 .... .157480 4,0000 17/32 .531250 13,4938 .... .905512 23,0000 11/64 .171875 4,3656 35/64 .546875 13,8906 29/32 .906250 23,0188 3/16 .187500 4,7625 .... .551181 14,0000 59/64 .921875 23,4156 .... .196850 5,0000 9/16 .562500 14,2875 15/16 .937500 23,8125 13/64 .203125 5,1594 37/64 .578125 14,6844 .... .944882 24,0000 7/32 .218750 5,5563 .... .590551 15,0000 61/64 .953125 24,2094 15/64 .234375 5,9531 19/32 .593750 15,0813 31/32 .968750 24,6063 .... .236220 6,0000 39/64 .609375 15,4781 .... .984252 25,0000 1/4 .250000 6,3500 5/8 .625000 15,8750 63/64 .984375 25,0031 17/64 .265625 6,7469 .... .629921 16,0000 1 1.000000 25,4000 .... .275591 7,0000 41/64 .640625 16,2719 1-1/16 1.062500 26,9880 FORMULAS: MULTIPLY INCHES (in) FEET (ft) x x BY 25.4 0.3048 = = TO GET MILLIMETERS (mm) METERS (m) MULTIPLY MILLIMETERS (mm) METERS (m) “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” Sunnen® reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. PRINTED IN U.S.A. 1112 SUNNEN PRODUCTS COMPANY 7910 Manchester Road, St. Louis, MO 63143 U.S.A. Phone: 314-781-2100 Fax: 314-781-2268 U.S.A. Toll-Free Sales and Service:1-800-325-3670 International Division Fax: 314-781-6128 http://www.sunnen.com e-mail: [email protected] x x BY 0.03937 3.281 = = TO GET INCHES (in) FEET (ft) SWITZERLAND – SUNNEN AG Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34 www.sunnen.ch e-mail: [email protected] ITALY - SUNNEN ITALIA S.R.L. 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