X-sth-6003: Sth-6000 Repair Parts (sn1026 Up)

Transcript

REPAIR PARTS CATALOG FOR SUNNEN 6M TUBE HONE MODEL: STH-6000L & STH-6000H THIS CATALOG COVERS THE ABOVE MODEL WITH THE FOLLOWING SERIAL NO. 1026 & UP. “SUNNEN, THE SUNNEN LOGO, GENERAL HONE AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” SUNNEN® PRODUCTS COMPANY 7910 MANCHESTER AVENUE • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100 X-STH-6003B Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. ii INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 29 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS PARTS LIST Step 1. – Locate desired part on illustration. Note item number. Step 2. – Locate item number in the parts list. Step 3. – If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. – If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY PART NUMBER AND DESCRIPTION – NOT by item number. NOTE: In this manual, parts may be followed by “(For CE Machines)” or “(For Non-CE Machines)” to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. 1 Step 1. 4 2 3 15 17 14 Step 2. Step 3. Step 4. ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 MVH-4499A PHSM-405 PHW-354 MVH-4422 1 3 3 1 ....Spindle Cap includes ......Screw (M6 x 1 x 16 SHCS) ......Washer (M6) ....Inner Spindle Nose 14 15 16 17 PEM-870A PEM-871 PEM872 PHSM-600 1 1 1 1 ....Cable Carrier includes ......Cable Carrier Bracket ......Cable Carrier Bracket ....Screw (M3 x 0,5 x 5mm FHCS) iii DESCRIPTION GENERAL INFORMATION The Sunnen® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24 hour / 7 day basis. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: • Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. • Have Model Number and Serial Number printed on your equipment Specification Nameplate. • Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: • Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) • Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). • Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: 1-800-772-2878 Sunnen Industrial Customer Service toll free at: 1-800-325-3670 Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: http://www.sunnen.com or e-mail: [email protected] NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv SUNNEN® LIMITED PRODUCT WARRANTY Sunnen® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: • Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). • Damages resulting from but not limited to: › Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) › Incorrect installation including improper lifting, dropping and/or placement › Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops › Incorrect air supply volume and/or pressure and/or contaminated air supply › Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) › Storm, lightning, flood or fire damage › Failure to perform regular maintenance as outlined in SPC manuals › Improper machine setup or operation causing a crash to occur › Misapplication of the equipment › Use of non-SPC machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration › Incorrect software installation and/or misuse › Non-authorized customer installed electronics and/or software › Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN® SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen® Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine.1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment.1 DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen® Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. vi CONTENTS PAGE Introduction .......................................................................................................... How To Order ...................................................................................................... How To Use This Parts List ................................................................................. General Information ............................................................................................. ESD Prevention Review ...................................................................................... Limited Product Warranty .................................................................................... Sunnen Software License Agreement .................................................................. General Safety Instructions .................................................................................. Contents ............................................................................................................... iii iii iii iv iv v v vi 1 MACHINE BASE A Tube Hone Machine Base Assembly (STH-X6100) ............................................ B Reciprocation Take Up Assembly (STH-2075) ................................................... C Servo Motor & Reducer Assembly (STH-2120) .................................................. D Roller Assembly (STH-2095) ............................................................................... E Rear Damper Assembly (STH-2140) .................................................................. F Front Bumper Assembly (STH-2180) .................................................................. G Modular Feed System (MPS) .............................................................................. H Spindle Motor Drive (STH-2360) ......................................................................... I Yoke Assembly (STH-2355) ................................................................................ J Carriage Assembly (STH-2310) .......................................................................... K 1st Traveling Driveshaft Support (STH-2350) ..................................................... 2 9 10 11 12 13 14 15 16 17 20 WORK AREA BASE L Work Area Base, Final Assembly (STH-6050) .................................................... M Driveshaft Safety Cage Assembly (STH-2940) ................................................... N Tube Support Fixture Assembly (STH-2910) ...................................................... O Removable Splash Guard Assembly, Rear (STH-4515) ..................................... P Removable Splash Guard Assembly, Front (STH-4520) .................................... Q Optional Hinged Splash Guard Assembly, Rear (STH-2515) ............................. R Optional Hinged Splash Guard Assembly, Front (STH-2520) ............................. 22 23 26 27 29 30 32 COOLANT TANK S Coolant Tank Assembly, 235L Skid Type (STH-2415) ....................................... 33 T Coolant Tank Assembly, 500L Skid Type (STH-2435) ....................................... 34 ELECTRICAL U Operator Station ................................................................................................... 35 V Electrical Enclosure, L-Series .............................................................................. 36 W Electrical Enclosure, H-Series ............................................................................. 40 “SUNNEN, THE SUNNEN LOGO, GENERAL HONE AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” © Copyright 2005 by Sunnen® Products Company • Printed in U.S.A. Page 1 SECTION I - MACHINE BASE 7 5 6 10 4 9 14 12 13 14 7 11 5 6 9 8 21 1 15 17 18 2 23 3 19 22 20 16 STH-X6100-1 FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (1 of 7) PARTS LIST COVERING FIGURE “A” (1 of 7) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ORDER BY PART NUMBER STHX6100 STH6100 PHNM420 PHSM458 STH2039 STH2037 STH2038 PHSM959 STH2040 PHSM405 PHWM541 PHSM965 STH4124 STH6126 PHSM555 STH4609 STH4611 STH2149 PHSM535 STH7607 STH7608 STH6607 STH6608 PHSM508 N/S indicates Not Shown Page 2 QTY. Ref. 1 6 6 1 2 2 4 11 6 6 22 6 2 22 1 1 1 4 1 1 1 1 7 DESCRIPTION ....Tube Hone Machine Base Assembly (1 of 7) includes ......Machine Base Assembly ......Nut, Jam (M16x20) ......Screw (M16x50 HHCS) ......Prox. Stop ......Limit Switch Stop ......Slot Plate ......Screw (M8x16 SHCS) ......Chain Guide Support ......Screw (M6x16 SHCS) ......Washer, Flat (M6) ......Screw (M8x20 SHCS) ......Chain Guide (Upper & Lower) ......Chain Guide, Short (Upper & Lower) ......Screw (M8x12 SCHS) ......Wireway Base ......Wireway Cover ......Pneumatics Mounting Plate ......Screw (M6x12 SHCS) ......Wireway Cover ......Wireway Base ......Wireway Cover ......Wireway Base ......Screw (M6x8 BHCS) (Parts continued on next page) SECTION I MACHINE BASE 13 9 5 7 1 11 8 12 3 6 10 4 2 STH-X6100-2 FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (2 of 7) PARTS LIST COVERING FIGURE “A” (2 of 7) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 ORDER BY PART NUMBER STHX6100 STH23266 PHSM480 STH2327 HL639 STH2140 STH2180 STH2146 F5454 F4105 F1818 PHNM461 PHWM408 PHWM512 N/S indicates Not Shown QTY. Ref. 2 30 30 1 1 1 2 4 4 4 4 4 4 DESCRIPTION ....Tube Hone Machine Base Assembly (2 of 7) includes ......Linear Rail (Front & Rear) ........Screw (M12x65 SHCS) ........Rail Support ......Screw (M12x30 SHCS) ......Rear Damper Assembly (see Figure E) ......Front Bumper Assembly (see Figure F) ......Block ......Linear Bearing ......Screw (M12x60) ......Grease Fitting (M8) ......Nut, Hex (M12) ......Lockwasher (M12) ......Washer, Flat (M12) (Parts continued on next page) Page 3 SECTION I MACHINE BASE 25 24 16 17 18 14 15 5 4 2 1 3 21 22 11 7 23 8 20 13 19 12 6 10 13 9 STH-X6100-3 FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (3 of 7) PARTS LIST COVERING FIGURE “A” (3 of 7) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 16 17 18 19 20 21 22 23 24 N/S 25 ORDER BY PART NUMBER STHX6100 STH2082 F1400 PHNM419 PHNM406 PHSM453 STH2075 STH2119 F3352 STH2550 STH2553 STH2551 PHSM472 PHSM508 STH2516 PHSM472 F43945 F43946 F43947 F43948 STH2360 PHSM453 PHWM408 STH2120 STH2123 F1399 PHWM552 PHWM554 PHSM452 F1975 --- N/S indicates Not Shown Page 4 QTY. Ref. 1 2 4 1 1 1 1 2 1 1 1 4 6 1 5 1 1 1 1 1 4 4 1 1 2 2 2 4 * 1 DESCRIPTION ....Tube Hone Machine Base Assembly (3 of 7) includes ......Clamp Arm ......Screw (M10x50) ......Nut, Hex (M10) ......Nut, Hex (M12) ......Screw (M12x45 SHCS) ......Reciprocation Take Up Assembly (see Figure B) ......Washer (M30x60) ......Nut, Jam (M30) ......Take Up Cover Assembly ......Take Up Cover Top Plate ......Bracket ......Screw (M5x8 BHCS) ......Screw (M6x8 BHCS) ......Cover Plate ......Screw (M5x8 SHCS) ......Motor, Spindle Drive (68-340 rpm) ......Motor, Spindle Drive (47-234 rpm) ......Motor, Spindle Drive (38-188 rpm) ......Motor, Spindle Drive (30-148 rpm) ......Motor, Spindle Drive (12-420 rpm)(5,5kW) (see Figure H) ......Screw (M12x45 SHCS) ......Lockwasher (M12) ......Servo Motor & Reducer Assembly (see Figure C) ......Spacer, Mount ......Screw (M16x110 HHCS) ......Lockwasher (M16) ......Washer, Flat (M16) ......Screw (M12x35 SHCS) ......Chain, Double Roll (Metric)(Order by Length) ......Modular Feed System (see Figure G) (Parts continued on next page) SECTION I MACHINE BASE 20 19 3 15 8 9 2 16 17 13 14 1 4 28 18 7 11 12 21 22 23 27 6 26 10 24 30 29 5 STH-X6100-4 25 FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (4 of 7) PARTS LIST COVERING FIGURE “A” (4 of 7) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ORDER BY PART NUMBER STHX6100 STH2505 STH4505 STH6505 STH2508 STH2510 STH4510 STH6510 PHSM622 PHWM509 PHSM508 PHSM515 STH2132 STH2110 PHM543 STH2105 STH2111 PHM544 STH2115 STH2117 STH2118 PHSM540 PHSM446 STH2130 F45732 STH2127 STH2128 PHSM616 STH2129 STH4129 STH6129 PHSM534 STH2131 N/S indicates Not Shown QTY. Ref. 1 1 1 1 1 1 1 8 8 56 32 32 1 1 1 1 1 1 1 1 5 2 2 1 1 2 4 1 1 1 16 16 DESCRIPTION ....Tube Hone Machine Base Assembly (4 of 7) includes ......Rear Skin Assembly ......Rear Skin Assembly, Short ......Rear Skin Assembly ......Back Plate ......Front Skin Assembly ......Front Skin Assembly, Short ......Front Skin Assembly ......Screw (M6x12 HHCS) ......Lockwasher (M6) ......Screw (M6x8 BHCS) ......Screw (M8x25 SHCS) ......Cover Support ......Tool Rest Assembly includes ........Split Shaft Collar (M25) ........Tool Rest Stand ........Clamp Block ........Adjustable Handle ........Arm ........Threaded Rod ........Wear Strip ........Screw (M4x10 FHCS) ......Screw (M10x16 SHCS) ......Trip Dog Assembly includes ........Hand Knob ........Trip Dog Body ........Dog Latch Plate ........Screw (M4x8 FHCS) ......Trip Dog Strip ......Trip Dog Strip, Short ......Trip Dog Strip ......Screw (M6x20 SHCS) ......Spacer, Trip Dog Strip (Parts continued on next page) Page 5 SECTION I MACHINE BASE 10 11 9 8 5 7 3 6 4 2 1 13 12 STH-X6100-5 FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (5 of 7) PARTS LIST COVERING FIGURE “A” (5 of 7) ITEM NO. 1 2 3 4 5 6 7 N/S 8 9 10 11 12 13 ORDER BY PART NUMBER STHX6100 STH2200 STH2196 HL639 F45733 STH2512 PHSM508 F41432 F41433 PHSM401 PHWM519 STH2340 PHSM959 STH2095 PHSM515 N/S indicates Not Shown Page 6 QTY. Ref. 1 1 2 1 1 5 1 2 4 4 1 2 2 4 DESCRIPTION ....Tube Hone Machine Base Assembly (5 of 7) includes ......Control Panel Mounting Arm includes ........Washer ........Screw (M12x30 SHCS) ........Lynch Pin ......Guard ........Screw (M6x8 BHCS) ......Cable Carrier includes ........Cable Carrier Ends ........Screw (M5x12 SHCS) ........Washer, Flat (M5) ......Adapter Assembly ........Screw, (M8x16 SHCS) ......Roller Assembly (see Figure D) ........Screw (Parts continued on next page) SECTION I MACHINE BASE 6 5 7 8 9 10 14 15 14 17 16 11 18 13 12 2 3 19 20 1 4 STH-X6100-6 PARTS LIST COVERING FIGURE “A” (6 of 7) FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (6 of 7) ITEM NO. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ORDER BY PART NUMBER STHX6100 ----PHSM585 PHWM521 PHNM419 --PHSM405 STH2604 F958 PHSM965 F957 STH2545 STH2138 PHSM646 PHSM508 STH6145 PPP331 PPP556 F46959 CK1292 F5135 N/S indicates Not Shown QTY. Ref. 1 1 6 6 6 1 4 1 1 4 1 1 2 4 22 1 1 1 1 1 1 DESCRIPTION ....Tube Hone Machine Base Assembly (6 of 7) includes ......Electrical Enclosure, L-Sereies (see Figure V) ......Electrical Enclosure, H-Series (see Figure W) ........Screw (M10x20 HHCS) ........Lockwasher (M10) ........Nut, Hex (M10) ......Operator Station (see Figure U) ......Screw (M6x16 SHCS) ......Box Stiffener ......Operator Station Angle Adapter ......Screw (M8x20 SHCS) ......Operator Station Swivel ......Front Drip Pan Assembly ......Drip Pan Support ......Screw (M6x40 FHCS) ......Screw (M6x8 BHCS) ......Machine Drip Pan Assembly ......Nipple (3/4 NPT) ......Coupling (3/4 NPT) ......Hose Barb Fitting (3/4 NPT) ......Hose Clamp ......Hose (Parts continued on next page) Page 7 SECTION I MACHINE BASE 9 5 6 4 10 8 1 2 12 3 11 7 STH-X6100-7 FIGURE A – TUBE HONE MACHINE BASE ASSEMBLY (7 of 7) PARTS LIST COVERING FIGURE “A” (7 of 7) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 ORDER BY PART NUMBER STHX6100 STH2319 STH2328 STH2329 STH2513 F1004 PHSM508 PHSM964 PHNM402 PHSM573 PHWM517 STH2310 PHSM452 N/S indicates Not Shown Page 8 QTY. Ref. 1 1 1 1 2 2 2 4 4 4 1 16 DESCRIPTION ....Tube Hone Machine Base Assembly (7 of 7) includes ......Cover ......Square Spacer Block ......Round Spacer ......Cover ......Limit Switch ......Screw (M6x8 BHCS) ......Screw (M6x35 SHCS) ......Nut, Hex (M4) ......Screw (M4x20 SHCS) ......Lockwasher (M4) ......Carriage Assembly (see Figure J) ......Screw (M12x35 SHCS) SECTION I MACHINE BASE 7 3 2 4 1 6 2 3 5 7 STH-2075 FIGURE B – RECIPROCATION TAKE UP ASSEMBLY PARTS LIST COVERING FIGURE “B” ITEM NO. 1 2 3 4 5 6 7 ORDER BY PART NUMBER STH2075 STH2083 PBR317 PHRM103 PHSM651 STH2074 STH2080 STH2076 QTY. Ref. 1 2 2 1 1 1 2 DESCRIPTION ....Reciprocation Take Up Assembly includes ......Sprocket, Idler ......Bearing, Single Row Angular Contact ......Ring, Bore Retaining ......Setscrew (M10x16 FPSS) ......Shaft ......Take Up Frame ......Washer N/S indicates Not Shown Page 9 SECTION I MACHINE BASE 8 9 6 7 5 4 3 2 1 STH-2120 FIGURE C – SERVO MOTOR & REDUCER ASSEMBLY PARTS LIST COVERING FIGURE “C” ITEM NO. 1 1 2 3 4 5 6 7 8 9 ORDER BY PART NUMBER STH2120 F5441 F5442 F5451 PHSM515 PHWM407 STH2121 PHSM453 PHWM408 STH2139 F31018 N/S indicates Not Shown Page 10 QTY. Ref. 1 1 1 4 4 1 4 4 1 1 DESCRIPTION ....Servo Motor & Reducer Assembly includes ......Motor, Brushless Servo (Standard with 3kW Spindle) ......Motor, Brushless Servo (Standard with 5,5kW Spindle) ......Reducer with ........Screw (M8x25 SHCS) ........Lockwasher (M8) ......Motor Mount with ........Screw (M12x45 SHCS) ........Lockwasher (M12) ......Sprocket, Drive ......Locking Ring Assembly SECTION I MACHINE BASE 5 4 3 2 1 STH-2095 FIGURE D – ROLLER ASSEMBLY PARTS LIST COVERING FIGURE “D” ITEM NO. 1 2 3 4 5 ORDER BY PART NUMBER STH2095 F2752 PHWM531 STH2097 STH2098 STH2099 DESCRIPTION QTY. Ref. 1 1 1 1 1 ....Roller Assembly includes ......Screw (M10x110 SHCS) ......Washer, Flat (M10) ......Sleeve ......Roller ......Mounting Block N/S indicates Not Shown Page 11 SECTION I MACHINE BASE 3 4 2 1 STH-2140 FIGURE E – REAR DAMPER ASSEMBLY PARTS LIST COVERING FIGURE “E” ITEM NO. 1 2 3 4 ORDER BY PART NUMBER STH2140 STH2175 PHM548 PHSM480 STH2161 N/S indicates Not Shown Page 12 QTY. Ref. 1 1 1 1 DESCRIPTION ....Rear Damper Assembly includes ......Damper Plate Weldment ......Bumper, Female ......Screw (M12x65 SHCS) ......Extension, Rear Bumper SECTION I MACHINE BASE 3 2 1 STH-2180 FIGURE F – FRONT BUMPER ASSEMBLY PARTS LIST COVERING FIGURE “F” ITEM NO. 1 2 3 ORDER BY PART NUMBER STH2180 PHM548 PHSM549 STH2159 QTY. Ref. 1 1 1 DESCRIPTION ....Front Bumper Assembly includes ......Bumper, Female ......Setscrew (M12x16 FPSS) ......Extension, Front Bumper N/S indicates Not Shown Page 13 SECTION I MACHINE BASE 3 7 6 4 5 1 8 2 MPS-100 FIGURE G – REMOTE FEED UNIT PARTS LIST COVERING FIGURE “G” ITEM NO. 1 2 3 4 5 6 7 8 ORDER BY PART NUMBER --HL4356 MPS100 MPSR203 MPS205 MPS250 P144 PHW342 PHSM508 N/S indicates Not Shown Page 14 QTY. Ref. 1 1 1 1 1 1 1 3 DESCRIPTION ....Remote Feed Unit includes ......Universal Cover ......Remote Feed Unit ......Disassembly Ring (Pkg. of 2) ......Spindle Nose Adapter includes ......Torque Bracket includes ........Screw (10-32x1/4 with Nylon Tip) ........Washer (13/64 Plain) ........Screw (M6x8 BHCS) SECTION I MACHINE BASE 3 9 8 12 14 15 4 27 27 17 2 16 11 23 20 19 21 18 26 25 1 10 13 24 22 6 5 7 STH-2360 FIGURE H – SPINDLE DRIVE MOTOR (5kW) PARTS LIST COVERING FIGURE “H” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ORDER BY PART NUMBER F1001GH1 F1887 F1604 F4039 F1170 F1171 F5502 F552 PHSM555 F1419 STH2346 STH2355 STH2379 STH2380 STH2385 STH2388 STH2389 STH2391 PHNM402 PHSM437 PHWM528 KN422 PHS763 PHSM498 PHSM625 PHWM406 PHSM509 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 4 4 4 4 6 DESCRIPTION ......Limit Switch ......Feed Motor (Baldor) ......Knob ......Spring Roll Pin (DIN-IS08750-6x45) ......Brake ......Hub ......Plug ......Gearbox ......Screw (M8x1,25x12) ......Coupling ......Adapter ......Yoke Assemlby (see Figure I) ......Feed Motor Adapter ......Cover Mount Assembly ......Spindle Cover ......Stop Collar ......Switch Cover ......Switch Spacer ......Nut (M4x0,7) ......Screw (M4x0,7x25) ......Lockwasher (M4) ......Screw (3/8-16x1 HHCS) ......Screw (1/4-20x1/2 SHCS) ......Screw (M8x1,25x30 HHCS) ......Screw (M5x0,8x50 SHCS) ......Lockwasher (M5) ......Screw (M6x1,0x10 SHCS) N/S indicates Not Shown Page 15 SECTION I MACHINE BASE 4 11 3 1 2 5 9 6 12 10 7 8 STH-2355 FIGURE I – YOKE ASSEMBLY PARTS LIST COVERING FIGURE “I” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 ORDER BY PART NUMBER STH2372 STH2373 F47568 STH2376 F5524 F4617 STH2377 STH2378 STH2374 PHSM588 PHSM549 PHSM466 N/S indicates Not Shown Page 16 DESCRIPTION QTY. 1 1 2 2 1 1 1 1 2 4 2 1 ......Drive Yoke ......Universal Output Ring ......Inner Ring ......Drive Screw ......Bearing Nut ......Split Shaft Collar ......Universal Joint ......Hex Feed Rod ......Drive Pin ......Setscrew (M5x0,8x6) ......Setscrew (M12x1,75x16) ......Setscrew (M6x1,0x6) SECTION I MACHINE BASE 3 2 12 11 6 1 4 9 10 7 5 8 13 14 STH-2310-1 FIGURE J – CARRIAGE ASSEMBLY (1 of 3) PARTS LIST COVERING FIGURE “J” (1 of 3) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ORDER BY PART NUMBER STH2310 STH2301 F5453 PHSM443 STH2306 F5452 PHSM959 PHSM453 STH2309 STH2314 STH2321 PHSM959 PHSM452 PHSM515 STH2610 N/S indicates Not Shown QTY. Ref. 1 2 10 1 4 16 1 1 1 1 3 4 2 1 DESCRIPTION ....Carriage Assembly (1 of 3) includes ......Shuttle Plate with ........Rail, Linear ........Screw (M8x35 SHCS) ......Spindle Plate with ........Bearing, Rail Linear ........Screw (M8x16 SHCS) ........Screw (M12x45 SHCS) ........Shot Pin Seat ........Shot Pin Seat Mount ........Bolt Plate ........Screw (M8x16 SHCS) ........Screw (M12x35 SHCS) ........Screw (M8 x 1,25 x 25mm SHCS) ........Conduit Mount (Parts continued on next page) Page 17 SECTION I MACHINE BASE 12 7 3 6 9 8 11 TOP VIEW ROTATED 10 4 1 STH-2310-2 FIGURE J – CARRIAGE ASSEMBLY (2 of 3) PARTS LIST COVERING FIGURE “J” (2 of 3) ITEM NO. 1 3 4 6 7 N/S N/S N/S 8 9 10 N/S N/S 11 12 ORDER BY PART NUMBER STH2310 F999 STH2316 PHSM573 PHSM401 STH2330 STH2336 STH2308 F1607 STH2332 STH2333 STH2335 STH2334 F5461 PHSM574 PHSM405 N/S indicates Not Shown Page 18 QTY. Ref. 1 1 2 1 1 1 1 1 1 1 1 1 1 2 4 DESCRIPTION ....Carriage Assembly (2 of 3) includes ......Limit Switch ......Switch Actuator Pin ......Screw (M4x20 SHCS) ......Screw (M5x12 SHCS) ......Cylinder Subassembly includes ........Shot Pin Guide ........Shot Pin ........Air Cylinder ......Push Pin ......Washer, Guide ......Air Switch Assembly includes ........Valve Mount ........Valve ......Screw (M4x30 SHCS) ......Screw (M6x16 SHCS) (Parts continued on next page) SECTION I MACHINE BASE 2 8 3 10 1 7 9 5 4 6 STH-2310-3 FIGURE J – CARRIAGE ASSEMBLY (3 of 3) PARTS LIST COVERING FIGURE “J” (3 of 3) ITEM NO. 1 2 3 4 5 6 7 8 9 10 ORDER BY PART NUMBER STH2310 F1001GH1 F2779 F2780 STH2036 STH2320 PHSM402 PHSM573 PHSM452 STH2575 PHSM402 QTY. Ref. 1 1 1 1 1 2 2 4 1 4 DESCRIPTION ....Carriage Assembly (3 of 3) includes ......Limit Switch ......Dowel Pin (8x40 DIN 7979 Type D) ......Dowel Pin (12x40 DIN 7979 Type D) ......Switch Mounting Bracket ......Chain Anchor ......Screw (M5x16 SHCS) ......Screw (M4x20 SHCS) ......Screw (M12x35 SHCS) ......Cover Assembly ......Screw (M5x16 SHCS) N/S indicates Not Shown Page 19 SECTION I MACHINE BASE STH-2350 FIGURE K – 1st TRAVELING DRIVESHAFT SUPPORT Page 20 SECTION I MACHINE BASE PARTS LIST COVERING FIGURE “K” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 ORDER BY PART NUMBER STH2350 F5455 F42310 F42311 PHPM405 PHSM548 STH2343 STH2344 STH2351 STH2352 STH2353 STH2354 STH2357 STH2358 STH2359 STH2362 STH2363 STH2364 STH2366 STH2368 STH2369 STH2371 STH23671 STH23672 STH23673 F42312 F5454 F1818 PHSM449 PHSM452 PHSM702 PHWM501 PHWM509 PHWM518 F5648 STH2361 PHSM479 PHSM405 PHSM534 PHSM444 PHSM515 HL639 PHWM407 QTY. Ref. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 3 4 4 6 6 8 10 DESCRIPTION ....1st Traveling Driveshaft Support includes ......Profile Bearing ......Spring ......Spring ......Roll Pin (M6 x 14mm) ......Setscrew (M8 x 1,25 x 16mm SHSS) ......Detent Bar ......Spring Anchor ......Top Plate ......Guide Block, Right ......Guide Block, Left ......Latch ......Cover Plate ......Hook ......Cover Plate, Bottom ......Hold Down ......Carrier ......Upright ......Bushing Mount ......Push-Pull Bar ......Detent Block ......Linear Rail ......Drive Shaft Bushing (2.25in.) ......Drive Shaft Bushing (60mm) ......Drive Shaft Bushing (38mm) ......Bumper ......Linear Bearing ......Grease Fitting (M8 x 45°) ......Screw (M10 x 1,25 x 35mm SHCS) ......Screw (M12 x 1,75 x 35mm SHCS) ......Screw (M6 x 1,0 x 80mm SHCS) ......Flatwasher (M8) ......Lockwasher (M6) ......Flatwasher (M6) ......Washer, Sq. Bvld (M8, DIN434) ......Guide ......Screw (M8 x 1,25 x 12mm SHCS) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M8 x 1,25 x 40mm SHCS) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M12 x 1,75 x 30mm SHCS) ......Lockwasher (M8) N/S indicates Not Shown Page 21 SECTION II - WORK AREA BASE 13 7 17 4 11 11 14 17 7 12 10 15 3 13 6 5 16 9 1 9 16 2 8 STH-6050-1 FIGURE L – WORK AREA BASE FINAL ASSEMBLY (1 of 3) PARTS LIST COVERING FIGURE “L” (1 of 3) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ORDER BY PART NUMBER STH6050 STH6020 STH6025 STH2008 STH4008 PHNM420 PHSM458 HL639 STH2014 STH4014 STH2016 STH4016 PHNM407 PHSM541 PHWM509 PHWM530 PHSM510 PHSM716 N/S indicates Not Shown Page 22 QTY. Ref. 1 1 2 4 6 6 32 1 2 1 2 2 2 2 2 14 14 DESCRIPTION ....Work Area Base Final Assembly (1 of 3) includes ......Work Base Coolant Guard ......Work Base Assembly ......Fixture Support ......Fixture Support ......Nut, Jam (M16) ......Screw (M16x50 HHCS) ......Screw (M12x30 SHCS) ......Side Cover, Front ......Side Cover, Front, Short ......Side Cover, Rear ......Side Cover, Rear, Short ......Nut, Hex (M6) ......Screw (M6x16 BHCS) ......Lockwasher (M6) ......Washer, Flat (M6) ......Screw (M6x12 BHCS) ......Screw (M8x16 BHCS) (Parts continued on next page) SECTION II WORK AREA BASE 8 14 13 17 20 15 19 15 16 18 12 8 18 15 8 12 9 4 10 8 6 15 16 16 8 15 8 11 13 7 10 14 21 22 18 5 2 18 1 3 STH-6050-2 FIGURE L – WORK AREA BASE FINAL ASSEMBLY (2 of 3) PARTS LIST COVERING FIGURE “L” (2 of 3) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ORDER BY PART NUMBER STH6050 F3272 F1927 --F1815 F46985 F5135 PPP152 STH2436 STH2438 F1657 F1520 CK1292 MAN1079 PPP496 PPP201 CK1279 F43419 F46959 F4349 F43425 PHW119 KN567 F44126 F4419 F44115 F44113 N/S N/S N/S N/S N/S indicates Not Shown QTY. Ref. 1 1 1 1 * 1 6 1 2 5 2 2 2 6 8 8 4 16 16 16 32 * 2 2 2 DESCRIPTION ....Work Area Base Final Assembly (2 of 3) includes ......Bushing, Reducer (1.5-1.25) ......Street Elbow (1-1/2 NPT) ......NOT USED ......Hex Nipple (3/4 NPT) ......Hose Barb Fitting (1-1/4 NPT) ......Hose (3/4)(Order by Length) ......Nipple (3/4 NPT) ......Pipe, Coolant Supply ......Pipe, Coolant Supply ......Valve, Ball (3/4 NPT) ......Plug, Pipe (3/4 NPT) ......Hose Clamp ......90° Elbow (3/4 NPT) ......Loc Line Pipe Adapter (3/4 NPT; F441-8) ......Tee (3/4 NPT) ......Street Elbow (3/4 NPT) ......Pipe Bushing Grommet (3/4 NPT) ......Hose Barb Fitting (3/4 NPT) ......Stacking Nut ......Clamp Unit ......Lockwasher (5/16) ......Screw (5/16-18x.75 HHCS) ......Hose Segment (3/4)(Order by Length) ......Nozzle, Round (3/4x3/4) ......Adaptor (3/4x1/2) ......Nozzle, Round (1/2x1/2) (Parts continued on next page) Page 23 SECTION II WORK AREA BASE 3 2 4 2 1 STH-6050-3 FIGURE L – WORK AREA BASE FINAL ASSEMBLY (3 of 3) PARTS LIST COVERING FIGURE “L” (3 of 3) ITEM NO. 1 2 3 N/S 4 N/S N/S N/S N/S N/S ORDER BY PART NUMBER STH6050 STH2940 STH2910 STH4515 STH2515 STH4520 STH2520 PHSM444 STH4017 STH2009 STH4009 N/S indicates Not Shown Page 24 QTY. Ref. 1 2 1 1 1 1 14 14 1 2 DESCRIPTION ....Work Area Base Final Assembly (3 of 3) includes ......Driveshaft Safety Cage Assembly (see Figure L) ......Tube Support Fixture (see Figure N) ......Removable Splash Guard Assembly, Rear (see Figure N) ......Optional Hinged Splash Guard Assembly, Rear (see Figure P) ......Removable Splash Guard Assembly, Front (see Figure O) ......Optional Hinged Splash Guard Assembly, Front (see Figure Q) ........Screw (Used w/Opt. Hinged Splash Guard ONLY) ........Rail Spacer (Used w/Opt. Hinged Splash Guard ONLY) ........Rail, Long (Used w/Opt. Hinged Splash Guard ONLY) ........Rail, Short (Used w/Opt. Hinged Splash Guard ONLY) SECTION II WORK AREA BASE 7 5 2 10 4 3 1 13 10 12 6 8 11 9 STH-2940 FIGURE M – DRIVESHAFT SAFETY CAGE ASSEMBLY PARTS LIST COVERING FIGURE “M” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 ORDER BY PART NUMBER STH2940 F5512 PHNM407 PHNM443 PHSM534 PHSM606 PHSM966 STH2926 STH2945 HL3289 PHSM405 PHSM452 STH2933 STH2934 QTY. Ref. 1 1 1 1 1 1 1 1 2 2 2 2 2 DESCRIPTION ....Driveshaft Safety Cage Assembly includes ......Elliptical Knob ......Nut, Hex (M6) ......Nut, Torque ......Screw (M6x20 SHCS) ......Screw (M10x35 SHCS) ......Screw (M6x25 SHCS) ......Bracket, Upper Support ......Base Plate ......Clamp Lock ......Pin, Spring (6x14) ......Screw (M12x35 SHCS) ......Slide Plate ......Spacer N/S indicates Not Shown Page 25 SECTION II WORK AREA BASE 6 2 11 7 10 5 8 12 4 9 3 1 16 13 17 20 14 18 15 19 STH-2910 FIGURE N – TUBE SUPPORT FIXTURE ASSEMBLY PARTS LIST COVERING FIGURE “N” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ORDER BY PART NUMBER STH2910 HL3270 HL3271 HL3281 PHP606 HL613 PHSM548 HL3272 PHSM581 HL625 HL3277 HL3380 PHP409 PHSM605 PHSM606 PHSM455 STH2912 STH2935 STH2955 STH2905 STH2911 PHSM453 N/S indicates Not Shown Page 26 QTY. Ref. 1 1 1 1 2 2 4 4 1 1 1 1 2 4 1 1 1 1 1 2 4 DESCRIPTION ....Tube Support Fixture Assembly includes ......Support Fixture includes ........Tube Support Fixture ........Roller ........Pin (.375x3 HGPD) ........Lock ........Setscrew (M8x16 FPSS) ........Clamp ........Screw (M16x45 HHCS) ........Chain Screw ........Clamp Screw Block ........Chain ........Roll Pin, Spring (1/4x1-3/8) ........Screw (M8x80 SCHS) ......Screw (M10x25 SHCS) ......Screw (M12x90 SHCS) ......Spacer, Bolt ......Screw Assembly ......Fixture Nut Assembly ......Fixture Support ......Fixture Clamp ......Screw (M12x45 SHCS) SECTION II WORK AREA BASE 2 4 3 5 1 STH-4515-1 FIGURE O – REMOVABLE SPLASH GUARD ASSEMBLY, REAR (1 of 2) PARTS LIST COVERING FIGURE “O” (1 of 2) ITEM NO. 1 2 3 4 5 ORDER BY PART NUMBER STH4515 STH2034 STH4530 PHNM407 PHSM510 PHWM509 N/S indicates Not Shown QTY. Ref. 1 1 10 10 10 DESCRIPTION ....Removable Splash Guard Assembly, Rear (1 of 2) includes ......Splash Guard, Rear ......Hood ......Nut, Hex (M6) ......Screw (M6x12 BHCS) ......Lockwasher (M6) (Parts continued on next page) Page 27 SECTION II WORK AREA BASE 7 5 11 12 2 6 3 8 9 10 4 1 STH-4515-2 FIGURE O – REMOVABLE SPLASH GUARD ASSEMBLY, REAR (2 of 2) PARTS LIST COVERING FIGURE “O” (2 OF 2) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 ORDER BY PART NUMBER STH4515 STH2027 F5511GH1 PHNM405 PHNM407 PHSM434 PHSM966 PHWM406 PHWM509 PHWM529 STH2026 PHSM623 PHWM528 N/S indicates Not Shown Page 28 QTY. Ref. 1 2 4 4 4 4 4 4 4 4 8 8 DESCRIPTION ....Removable Splash Guard Assembly, Rear (2 of 2) includes ......Pane ......Handle ......Nut (M5) ......Nut (M6) ......Screw (M5x16 SHCS) ......Screw (M6x25 SHCS) ......Washer (M5) ......Lockwasher (M6) ......Washer, Flat (M5) ......Splash Guard Stop ......Screw (M4x8 BHCS) ......Lockwasher (M4) SECTION II WORK AREA BASE 7 6 2 3 5 4 3 5 1 9 8 10 STH-4520 FIGURE P – REMOVABLE SPLASH GUARD ASSEMBLY, FRONT PARTS LIST COVERING FIGURE “P” ITEM NO. 1 2 3 4 5 6 7 8 9 10 ORDER BY PART NUMBER STH4520 STH2033 STH4530 PHWM509 PHSM510 PHNM407 F5511GH1 PHSM966 STH2026 PHSM623 PHWM528 QTY. Ref. 1 1 14 10 14 2 4 4 8 8 DESCRIPTION ....Removable Splash Guard Assembly, Front includes ......Splash Guard, Front ......Hood ......Lockwasher (M6) ......Screw (M6x12 BHCS) ......Nut, Hex (M6) ......Handle ......Screw (M6x25 SHCS) ......Splash Guard Stop ......Screw M4x8 BHCS) ......Lockwasher (M4) N/S indicates Not Shown Page 29 SECTION II WORK AREA BASE 2 10 11 4 12 13 5 6 6 8 9 7 3 5 1 STH-2515-1 FIGURE Q – OPTIONAL HINGED SPLASH GUARD ASSEMBLY, REAR (1 of 2) PARTS LIST COVERING FIGURE “Q” (1 of 2) ITEM NO. 1 2 3 4 5 6 7 N/S N/S N/S N/S N/S N/S N/S N/S N/S 8 9 10 11 12 13 ORDER BY PART NUMBER STH2515 STH2034 STH2530 PHNM407 PHSM510 PHWM509 STH2540 STH2030 F4039 PBR224 PHW354 PHSM966 PHSM515 PHSM534 STH2022 STH2519 STH2024 PHSM515 PHWM407 PHSM447 PHWM521 PHM547 HL497 N/S indicates Not Shown Page 30 QTY. Ref. 1 1 10 10 18 1 2 1 3 4 2 2 2 1 1 1 4 4 2 2 2 8 DESCRIPTION ....Optional Hinged Splash Guard Assembly, Rear (1 of 2) includes ......Splash Guard, Rear ......Hood ......Nut, Hex (M6) ......Screw (M6x12 BHCS) ......Lockwasher (M6) ......Splash Guard Support ......Hood Guide includes ........Roll Pin (M6x45) ........Bearing ........Washer (M6 Flat) ........Screw (M6x25 SHCS) ........Screw (M8x25 SHCS) ........Screw (M6x20 SHCS) ........Hinge Support ........Lower Hood Guide ........Upper Hood Guide ......Screw (M8x25 SHCS) ......Washer (M8) ......Screw (M10x20 SHCS) ......Lockwasher (M10) ......Bumper ......Screw (M6x10 BHCS) (Parts continued on next page) SECTION II WORK AREA BASE 7 5 12 11 10 4 8 2 6 3 1 9 STH-2515-2 FIGURE Q – OPTIONAL HINGED SPLASH GUARD ASSEMBLY, REAR (2 of 2) PARTS LIST COVERING FIGURE “Q” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 ORDER BY PART NUMBER STH2515 STH2027 F5511GH1 PHNM405 PHNM407 PHSM434 PHSM966 PHWM406 PHWM509 PHWM529 STH2026 PHSM623 PHWM528 QTY. Ref. 1 1 4 2 4 2 4 2 4 2 4 4 DESCRIPTION ....Optional Hinged Splash Guard Assembly, Rear (2 of 2) includes ......Pane ......Handle ......Nut (M5) ......Nut (M6) ......Screw (M5x16 SHCS) ......Screw (M6x25 SHCS) ......Washer (M5) ......Lockwasher (M6) ......Washer, Flat (M5) ......Splash Guard Stop ......Screw (M4x8 BHCS) ......Lockwasher (M4) N/S indicates Not Shown Page 31 SECTION II WORK AREA BASE 2 15 16 4 17 10 18 3 9 8 11 5 3 6 13 14 7 3 12 5 1 STH-2520 FIGURE R – OPTIONAL HINGED SPLASH GUARD ASSEMBLY, FRONT PARTS LIST COVERING FIGURE “R” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 N/S N/S N/S N/S N/S N/S N/S N/S N/S 13 14 15 16 17 18 ORDER BY PART NUMBER STH2520 STH2033 STH2530 PHWM509 PHSM510 PHNM407 F5511GH1 PHSM966 STH2026 PHSM623 PHWM528 STH2540 STH2030 F4039 PBR224 PHW354 PHSM966 PHSM515 PHSM534 STH2022 STH2519 STH2024 PHSM515 PHWM407 PHSM447 PHWM521 PHM547 HL497 N/S indicates Not Shown Page 32 QTY. Ref. 1 1 20 10 12 1 2 2 4 4 1 2 1 3 4 2 2 2 1 1 1 4 4 2 2 2 8 DESCRIPTION ....Optional Hinged Splash Guard Assembly, Front includes ......Splash Guard, Front ......Hood ......Lockwasher (M6) ......Screw (M6x12 BHCS) ......Nut, Hex (M6) ......Handle ......Screw (M6x25 SHCS) ......Splash Guard Stop ......Screw M4x8 BHCS) ......Lockwasher (M4) ......Splash Guard Support ......Hood Guide includes ........Roll Pin (M6x45) ........Bearing ........Washer (M6 Flat) ........Screw (M6x25 SHCS) ........Screw (M8x25 SHCS) ........Screw (M6x20 SHCS) ........Hinge Support ........Lower Hood Guide ........Upper Hood Guide ......Screw (M8x25 SHCS) ......Washer (M8) ......Screw (M10x20 SHCS) ......Lockwasher (M10) ......Bumper ......Screw (M6x10 BHCS) SECTION III - COOLANT TANK 18 19 3a 17 16 3b 15 3 6 8 4 11 14 7 13 5 12 9 10 1 2 STH-2415 FIGURE S – COOLANT TANK ASSEMBLY, 235L SKID TYPE PARTS LIST COVERING FIGURE “S” ITEM NO. 1 2 3 3a 3b 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ORDER BY PART NUMBER STH2415 STH2420 F1520 --KGM7095 KGM8351 KGM8352 STH2411 PHSM498 PHSM535 PHWM407 --F4122GH2 PHSM424 PHWM509 PPP621 CK1328 CK1279 F4573 PPP195 MAN1079 F46959 STH2412 STH2445 QTY. Ref. 1 1 Ref. 1 1 1 2 4 4 4 Ref. 1 4 4 1 1 1 1 1 1 1 1 1 DESCRIPTION ....Coolant Tank Assembly, 235L Skid Type includes ......Base ......Plug (3/4 NPT) ......Magnetic Separator Assembly includes ........Magnetic Separator ........Motor ........Gearbox ........Support Bar ........Screw (M8x1,25x30 HHCS) ........Screw (M6x12 SHCS) ........Washer (M8) ......Coolant Pump Assembly includes ........Pump ........Screw (M6x20 SHCS) ........Washer (M6) ........Nipple, Close (1/2 NPT) ........Reducer (3/4 - 1/2 NPT) ........Elbow, Street (3/4 NPT) ........Check Valve (3/4 NPT) ........Threaded Pipe (3/4 NPT - 4” Long) ........Elbow (3/4 NPT) ........Hose Barb (3/4 NPT) ......Cover ......Waste Container N/S indicates Not Shown Page 33 SECTION III COOLANT TANK 3b 3a 11 7 3 14 13 12 10 4 8 6 17 5 9 15 16 1 2 STH-2435 FIGURE T – COOLANT TANK ASSEMBLY, 500L SKID TYPE PARTS LIST COVERING FIGURE “T” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 3a 3b 4 5 6 7 8 9 10 11 12 13 14 15 16 17 STH-2435 STH-2430 F1520 --F1924 KGM-8351 KGM-8352 STH-2424 PHSM-495 PHWM-407 --F205-36 PHSM-534 PHWM-509 PPP-334 CK-1279 F457-3GH2 F469-59 PPP-152 STH-2431 STH-2445 PHSM-535 Ref. 1 1 Ref. 1 1 1 2 4 4 Ref. 1 4 4 1 1 1 1 1 1 1 4 N/S indicates Not Shown Page 34 DESCRIPTION ....Coolant Tank Assembly, 500L Skid Type includes ......Base ......Plug, Pipe ......Magnetic Separator Assembly includes ........Magnetic Separator ........Motor ........Gearbox ........Support Bar ........Screw (M8x20 SHCS) ........Washer ......Coolant Pump Assembly includes ........Pump ........Screw (M6-1,0x20mm SHCS) ........Washer (M6) ........Elbow, Street (45°) ........Elbow, Street (90°) ........Check Valve (3/4 NPT) ........Hose Barb (3/4 NPT) ........Nipple, Close (3/4 NPT) ......Cover ......Waste Container ......Screw (M6x12mm SHCS) SECTION IV - ELECTICAL 2 1 SUNNEN PRODUCTS COMPANY CYCLE STOP HONING CYCLE STROKE COUNT . . . . . . . . . . . . . .150 CNT RUNOUT STROKE COUNT . . . . . . . . . . . . . . . . . . . . . . 5 CNT ENTER RECIPROCATION SPEED 1-130 . . . . . . . . . . 85 FPM F5 F6 F7 F8 MAIN SCREEN SETUP SCREEN SYSTEM SCREEN STORE / SELECT SETUP K1 K2 K3 K4 K5 K6 K7 K8 SERVO ENABLE MAN / AUTO MODE SPINDLE JOG DWELL OFF / ON COOL MAN / AUTO B-G-F AUTO ENTER F-G-B AUTO ENTER WITHDRAW F1 10 0 FEED 40 50 0 60 K9 70 30 F3 F2 K11 K10 FEED RETRACT 10 K12 CARRIAGE RELEASE UP FEED ADVANCE 80 20 F4 3 ! K13 K15 K14 K16 HOME SERVO CARRIAGE RELEASE DOWN HELP SHIFT RESET COUNTS ESC 90 0 8 7 100 E D 5 4 FEED IN PROGRESS 9 A 1 2 0 6 B ACK F 3 . C SHIFT +/- INS DEL HELP ENTER 9 EMERGENCY STOP POWER ON POWER OFF CYCLE READY START 4 INCH CYCLE STOP REVERSE FORWARD SHORT STROKE R 13 3 2 8 7 6 7 6 5 20 19 12 11 10 9 18 5 6 7 6 7 8 14 16 17 15 FIGURE U – OPERATOR STATION PARTS LIST COVERING FIGURE “U” ITEM NO. 1 N/S 2 3 4 5 6 7 8 9 10 10a 11 12 13 14 15 16 17 18 19 19a 20 ORDER BY PART NUMBER PED1035A PED10351A F1012 F1071 G180D428 F806 F801 F804 F802 F918 F2653 F910 F1019 F1113 G180D436 STH2606 F1075 F958 F957 F762 F759 F760 F1169 DESCRIPTION QTY. 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 29 1 1 .......Load Meter .......Bulb .......HMI (OP17) .......Bezel .......Legend Plate .......Joystick .......Red Pushbutton .......Green Illuminated Pushbutton .......E-Stop Button .......Indicator Light .......Potentiometer Knob .......Potentiometer .......Network Connector .......Battery (OP17) .......Front Panel .......Operator Console .......Back Panel .......Tilt Adapter, 10 Deg. .......Operator Console Coupling .......End Bracket .......Terminal Block .......Terminal Ground Block .......Z Meter Stick N/S indicates Not Shown Page 35 SECTION IV ELECTRICAL 2 21 20 13 38 15 51 72 37 49 17 9 8 42 43 45 44 33 23 27 29 30 18 38 19 97 98 63 118 77 78 120 122 83 87 84 88 85 89 86 90 24 27 29 30 22 26 29 30 25 26 29 30 57 58 59 60 61 62 63 64 65 66 67 74 111 112 68 113 81 54 114 115 116 117 92 93 94 STH20001elec2 FIGURE V – ELECTRICAL ENCLOSURES (L-SERIES) Page 36 SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “V” ITEM NO. 1 2 N/S N/S N/S N/S N/S 8 9 N/S N/S N/S 13 N/S 15 N/S 17 18 19 20 21 22 23 24 25 26 27 N/S 29 30 30a N/S N/S 33 N/S N/S N/S 37 38 39 N/S N/S 42 43 44 45 N/S N/S N/S 51 ORDER BY PART NUMBER ----G180D450 F1891 STH2606 F1071 G180D436 F1075 F1102 F1103 F1091 F1081 --F1094 F1100 F1098 F1099 F4480 F1111 F1062 F1149 F1159 F985 F982 F1828 F1829 F973 F975 F991 F966 F967 F4602 F5526 F995 F970 F1001 F999 F1004 F5026 F1007 --F1012 F1113 F4256 F5611 F1028 F1031 F1017 F5709 F1039 F792 N/S indicates Not Shown QTY. Ref. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 4 4 4 4 1 1 2 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 DESCRIPTION ....Electrical Enclosures (L-Series) includes ....NOT USED ....Main Electrical Enclosure ....Back Panel ....Operator Console ....Bezel ....Front Panel ....Backpanel ....Cabinet Fan ....Exhaust Grille Kit ....Gaskets ....Door Handle ....NOT USED ....Transformer ....Fuse Kit ....24 VDC Power,Supply ....Main Disconnect Mechanism ....Main Breaker ....Fuse Holder (Brake Release) ....Fuses (Brake Release) ....Fuses (Primary) ....Fuse (Secondary) ....Motor Starter Protector (Coolant Pump) ....Motor Starter Protector (Servo Amp) ....Motor Starter protector (Spindle) ....Motor Starter Protector (Filter - If Used) ....Contactor (Coolant & mag Filter - If Used) ....Contactor (Servo Amp, Spindle) ....MSP Auxiliary Contact ....Connector Module ....Adaptor Plate ....Quench Arc ....Line Feeder ....FeederLug ....Aux. Contact (Servo MSP) ....Limit Switch (Base Safety) ....Limit Switch (Carriage Shot Pin) ....Limit Switch (Overtravel) ....Relay (MCR) ....Control Relays ....NOT USED ....OP17 HMI ....OP17 Battery ....PLC ....Motion Module ....Analog Output Expansion Module ....Analog In/Out Expansion Module ....Battery ....Network Connector ....Profibus Cable, 42" (PLC to OP 17) ....Safety Beam Controller (Parts continued on next page) Page 37 SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “V” (Cont’d) ITEM NO. N/S N/S 54 N/S N/S 57 57a 58 59 60 61 62 63 63a 64 65 68 N/S N/S N/S N/S 74 N/S 76 77 78 N/S N/S 81 N/S 83 84 85 86 87 88 89 90 N/S N/S N/S N/S N/S N/S N/S N/S 91 92 93 94 N/S ORDER BY PART NUMBER F794 F793 F1109 F791 F795 F747 F2655 F754 F759 F758 F760 F762 F749 F750 F1169 F755 F757 --F957 F958 F5441 F816 F1669 --F1167 F742 --F1156 F4609 F1127 F4125 F4126 F4652 F4153 F4155 ----F4345 F943 F929 F925 F926 F919 F927 F936 F918 ----F1112 --F1062 N/S indicates Not Shown Page 38 QTY. 1 1 1 2 1 21 1 5 78 5 5 7 5 2 * 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 4 1 3 1 1 2 2 1 4 6 1 1 1 1 3 DESCRIPTION ......Safety Beam Transmitter (2nd Needed for CE Ver) ......Safety Beam Receiver (2nd Needed for CE Ver) ......Safety Relay ......PE Cables (Tool Drop and CE Mach Guard if Used) ......PE Distribution Block ......Terminal Blocks (Large Gray-Screw Terminal) ......Cover Section ......Terminal Blocks (GreenNellow-Screw Terminal) ......Terminal Blocks (Blue-Push On) ......Terminal Blocks (White-Push On) ......Terminal Blocks (GreenNellow-Push on) ......End Brackets ......Terminal Fuse Block ......Cover Section ......Din Rail, 94" (Order by Length) ......Jumper Bar ......Manual Insertion Tool ......NOT USED ......Operator Console Coupling ......10 Degree Tilt Adaptor ......Servo Motor ......Servo Amplifier ......Cable Set ......NOT USED ......Power Supply ......Din Mount Adaptor ......NOT USED ......Ground Bar ......Emergency Stop Relay ......Proximity Switch ......DC Drive Board ......Analog Isolation Board ......Circuit Board ......Trimmer Potentiometer ......Panel Mount Adapter ......Relay ......Terminal Block ......Spacer ......D-Sub Backshell (Servo X5 to BEI Enc Inter) ......9 Pin D-Sub Receptacle (Servo X5 to BEI Enc Int) ......Receptacle (MPS Motor)(STH 4000-6000 Remote E-Stop If Used) ......Plug (STH 4000-6000 Remote E-Stop Cable If Used) ......Cable Clamp (MPS Motor) ......Cable Clamp (STH 4000-6000 Remote E-Stop If Used) ......Contact, Socket ......Indicator Light ......NOT USED ......Motor Monitor ......Fuseholder ......Current Transformer (10 Amp) ......Fuse (Parts continued on next page) SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “V” (Cont’d) ITEM NO. N/S 95 N/S 97 98 N/S N/S N/S N/S N/S N/S N/S N/S N/S 111 112 113 114 115 116 117 118 119 120 121 122 123 N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S ORDER BY PART NUMBER F910 --F2653 F921 F920 F1996 F1146 F1831 F1832 F1833 F806 F802 F801 F804 F849 F848 F829 F832 F852 F850 F836 F845 --F908 --F903 --F1710 F906 F905 F1704 F1151 F907 STH6608 STH6607 STH7608 STH7607 G180D436 STH2601 G180A136 F5541 F1727 F1726 F6605 F4102 STH2603 F1150 F3101 F3100 F3102 F3114 QTY. 1 1 1 1 3 1 1 2 1 1 1 2 2 1 1 1 1 2 2 1 1 * * 33 1 1 3 1 4 1 1 1 1 1 1 1 1 1 3 2 1 2 1 1 2 1 1 DESCRIPTION ......10K Potentiometer ......NOT USED ......Potentiometer Knob ......GMA 10A Fuse ......GMA 500MA Fuse ......GMC 1.6A Fuse ......1K OHM Resistor (Comes in Min Lots of 50) ......Enclosure (STH 4000-6000 Remote E-Stop Only) ......NC contacts (STH 4000-6000 Remote E-Stop Only) ......E-Stop Pushbutton (STH 4000-6000 Remote E-Stop Only) ......Joystick ......E-Stop Buttom ......Red Pushbutton ......Green Illuminated Pushbutton ......Receptacle (Coolant Pump, Mag. Separator) ......Plug (Coolant Pump, Mag. Separator) ......Base (Coolant Pump, Mag. Separator) ......Hood (Coolant Pump, Mag. Separator) ......Receptacle (Operator Console) ......Plug (Operator Console) ......Base (Operator Console) ......Hood (Operator Console) ......NOT USED ......Wireway, 201" (6 ft)(Order by Length) ......NOT USED ......Wireway Cover, 201" (6 ft)(Order by Length) ......NOT USED ......Wireway Bracket ......90 Deg. Cord Grip (Servo, Spindle Power Cord) ......90 Deg. Cord Grip (Resolver & Spin DC Con Cable) ......Cord Grip (Air Solenoids & Air Pressure Sw) ......Cord Grip (Photo Eye Distribution Box) ......Conduit Support Straps (Coolant Tank) ......Wireway (6 ft)(Servo) ......Wireway Cover (6 ft)(Servo) ......Wireway (6 ft)(Spindle) ......Wireway Cover (6 ft)(Spindle) ......Front Plate Machining Drawing ......Pot Mount ......Bracket, Potentiometer Mounting ......Circuit Breaker (Optional) ......Power Block Distribution ......Safety Cover ......Opto Coupler Interface ......EE Prom Module ......Electrical Support ......Cord Grip ......Cable Entry ......Adapter Sleeve ......Grommet ......Grommet N/S indicates Not Shown Page 39 SECTION IV ELECTRICAL 2 21 20 13 38 15 51 72 37 49 17 9 8 42 43 45 44 33 23 27 29 30 18 38 19 97 98 63 118 77 78 120 122 83 87 84 88 85 89 86 90 24 27 29 30 22 26 29 30 25 26 29 30 57 58 59 60 61 62 63 64 65 66 67 74 111 112 68 113 81 54 114 115 116 117 92 93 94 STH20001elec2 FIGURE W – ELECTRICAL ENCLOSURES (H-SERIES) Page 40 SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “W” ITEM NO. 2 N/S N/S N/S N/S N/S 8 9 N/S N/S N/S 13 N/S 15 N/S 17 18 19 20 21 22 23 24 25 26 27 N/S 29 30 30a N/S N/S 33 N/S N/S N/S 37 38 39 N/S N/S 42 43 44 45 N/S N/S N/S 51 N/S ORDER BY PART NUMBER --G180D450 F1891 STH-2606 F1071 G180D436 F1075 F1102 F1103 F1091 F1081 --F1094 F1100 F1098 F1099 F5307 F1111 F1062 F1149 F1159 F1712 F984 F983 F1829 F973 F975 F991 F966 F967 F4602 F5526 F995 F970 F1001 F999 F1004 F5026 F1007 --F1012 F1113 F4256 F1014 F1028 F1031 F1017 F1019 F1039 F792 F794 N/S indicates Not Shown QTY. Ref. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 4 4 4 4 1 1 2 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION ....Electrical Enclosures (H-Series) includes ....Main Electrical Enclosure ....Back Panel ....Operator Console ....Bezel ....Front Panel ....Backpanel ....Cabinet Fan ....Exhaust Grille Kit ....Gaskets ....Door Handle ....NOT USED ....Transformer ....Fuse Kit ....24 VDC Power,Supply ....Main Disconnect Mechanism ....Main Breaker ....Fuse Holder (Brake Release) ....Fuses (Brake Release) ....Fuses (Primary) ....Fuse (Secondary) ....Motor Starter Protector (Coolant Pump) ....Motor Starter Protector (Servo Amp) ....Motor Starter protector (Spindle) ....Motor Starter Protector (Filter - If Used) ....Contactor (Coolant & mag Filter - If Used) ....Contactor (Servo Amp, Spindle) ....MSP Auxiliary Contact ....Connector Module ....Adaptor Plate ....Quench Arc ....Line Feeder ....FeederLug ....Aux. Contact (Servo MSP) ....Limit Switch (Base Safety) ....Limit Switch (Carriage Shot Pin) ....Limit Switch (Overtravel) ....Relay (MCR) ....Control Relays ....NOT USED ....OP17 HMI ....OP17 Battery ....PLC ....Motion Module ....Analog Output Expansion Module ....Analog In/Out Expansion Module ....Battery ....Network Connector ....Profibus Cable, 42" (PLC to OP 17) ....Safety Beam Controller ....Safety Beam Transmitter (2nd Needed for CE Ver) (Parts continued on next page) Page 41 SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “W” (Cont’d) ITEM NO. N/S 54 N/S N/S 57 57a 58 59 60 61 62 63 63a 64 65 66 67 68 N/S N/S N/S N/S 74 N/S 76 77 78 N/S 81 N/S 83 84 85 86 87 88 89 90 N/S N/S N/S N/S N/S N/S N/S 91 92 93 94 N/S N/S ORDER BY PART NUMBER F793 F1109 F791 F795 F747 F2655 F754 F759 F758 F760 F762 F749 F750 F1169 F755 F765 F766 F757 --F957 F958 F5442 F817 ----F1167 F742 F1156 F1129 F1127 F4125 F4126 F4234 F4153 F4155 F4154 F4653 F4345 F943 F929 F925 F926 F919 F927 F918 --F4627 F1112 --F1062 F910 N/S indicates Not Shown Page 42 QTY. 1 1 2 1 21 1 5 80 5 5 7 5 2 * 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 4 1 3 1 1 2 2 1 4 1 1 1 1 3 1 DESCRIPTION ......Safety Beam Receiver (2nd Needed for CE Ver) ......Safety Relay (STI, SR05A24) ......PE Cables (Tool Drop and CE Mach Guard if Used) ......PE Distribution Block ......Terminal Blocks (Large Gray-Screw Terminal) ......Cover Section ......Terminal Blocks (GreenNellow-Screw Terminal) ......Terminal Blocks (Blue-Push On) ......Terminal Blocks (White-Push On) ......Terminal Blocks (GreenNellow-Push on) ......End Brackets ......Terminal Fuse Block ......Cover Section ......Din Rail, 94" (Order by Length) ......Jumper Bar ......Label Card (6mm) ......Label Card (8mm) ......Manual Insertion Tool ......NOT USED ......Operator Console Coupling ......10 Degree Tilt Adaptor ......Servo Motor ......Servo Amplifier ......Cable Set ......NOT USED ......Power Supply ......Din Mount Adaptor ......Ground Bar ......Emergency Stop Relay ......Proximity Switch ......DC Drive Board ......Analog Isolation Board ......Circuit Board ......Trimmer Potentiometer ......Panel Mount Adapter ......Relay ......Terminal Block ......Spacer ......D-Sub Backshell ......9 Pin D-Sub Receptacle (Servo X5 to BEI Enc Int) ......Receptacle (MPS Motor)(STH 4000-6000 Remote E-Stop If Used) ......Plug (STH 4000-6000 Remote E-Stop If Used) ......Cable Clamp (MPS Motor) ......Cable Clamp (STH 4000-6000 Remote E-Stop If Used) ......Indicator Light ......NOT USED ......Motor Monitor ......Fuseholder ......Current Transformer (10 Amp) ......Fuse ......10K Potentiometer (Parts continued on next page) SECTION IV ELECTRICAL PARTS LIST COVERING FIGURE “W” (Cont’d) ITEM NO. 95 N/S 97 98 N/S N/S N/S N/S N/S N/S N/S N/S N/S 111 112 113 114 115 116 117 118 119 120 121 122 123 N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S ORDER BY PART NUMBER --F2653 F921 F920 F1996 --F1831 F1832 F1833 F806 F802 F801 F804 F849 F848 F829 F832 F852 F850 F836 F845 --F908 --F903 --F1710 F906 F905 F1704 F1151 F907 STH6608 STH6607 STH7608 STH7607 G180D436 STH2601 G180A136 G180D436 F4102 STH2603 F3101 F3100 F3102 F3114 N/S indicates Not Shown QTY. 1 1 1 3 1 1 2 1 1 1 2 2 1 1 1 1 2 2 1 1 * * 33 1 1 3 1 4 1 1 1 1 1 1 1 1 1 2 1 2 1 1 DESCRIPTION ......NOT USED ......Potentiometer Knob ......GMA 10A Fuse ......GMA 500MA Fuse ......GMC 1.6A Fuse ......1K OHM Resistor (Comes in Min Lots of 50) ......Enclosure (STH 4000-6000 Remote E-Stop Only) ......NC contacts (STH 4000-6000 Remote E-Stop Only) ......E-Stop Pushbutton (STH 4000-6000 Remote E-Stop Only) ......Joystick ......E-Stop Buttom ......Red Pushbutton ......Green Illuminated Pushbutton ......Receptacle (Coolant Pump, Mag. Separator) ......Plug (Coolant Pump, Mag. Separator ......Base (Coolant Pump, Mag. Separator) ......Hood (Coolant Pump, Mag. Separator) ......Receptacle (Operator Console) ......Plug (Operator Console) ......Base (Operator Console) ......Hood (Operator Console) ......NOT USED ......Wireway, 201" (6 ft)(Order by Length) ......NOT USED ......Wireway Cover, 201" (6 ft)(Order by Length) ......NOT USED ......Wireway Bracket ......90 Deg. Cord Grip (Servo, Spindle Power Cord) ......90 Deg. Cord Grip (Resolver & Spin DC Con Cable) ......Cord Grip (Air Solenoids & Air Pressure Sw) ......Cord Grip (Photo Eye Distribution Box) ......Conduit Support Straps (Coolant Tank) ......Wireway (6 ft)(Servo) ......Wireway Cover (6 ft)(Servo) ......Wireway (6 ft)(Spindle) ......Wireway Cover (6 ft)(Spindle) ......Front Plate Machining Drawing ......Pot Mount ......Bracket, Potentiometer Mounting ......Legend Plate ......EE Prom Module ......Electrical Support ......Cable Entry ......Adapter Sleeve ......Grommet ......Grommet Page 43 NOTE Page 44 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER .... .003937 0,1000 9/32 .281250 7,1438 21/32 .656250 16,6688 .... .007874 0,2000 19/64 .296875 7,5406 .... .669291 17,0000 .... .011811 0,3000 5/16 .312500 7,9375 43/64 .671875 17,0656 1/64 .015625 0,3969 .... .314961 8,0000 11/16 .687500 17,4625 .... .015748 0,4000 21/64 .328125 8,3344 45/64 .703125 17,8594 .... .019685 0,5000 11/32 .343750 8,7313 .... .708661 18,0000 .... .023622 0,6000 .... .354331 9,0000 23/32 .718750 18,2563 .... .027559 0,7000 23/64 .359375 9,1281 47/64 .734375 18,6531 1/32 .031250 0,7938 3/8 .375000 9,5250 .... .748031 19,0000 .... .031496 0,8000 25/64 .390625 9,9219 3/4 .750000 19,0500 .... .035433 0,9000 .... .393701 10,0000 49/64 .765625 19,4469 .... .039370 1,0000 13/32 .406250 10,3188 25/32 .781250 19,8438 3/64 .046875 1,1906 27/64 .421875 10,7156 .... .787402 20,0000 1/16 .062500 1,5875 .... .433071 11,0000 51/64 .796875 20,2406 5/64 .078125 1,9844 7/16 .437500 11,1125 13/16 .812500 20,6375 .... .078740 2,0000 29/64 .453125 11,5094 .... .826772 21,0000 3/32 .093750 2,3813 15/32 .468750 11,9063 53/64 .828125 21,0344 7/64 .109375 2,7781 .... .472441 12,0000 27/32 .843750 21,4313 .... .118110 3,0000 31/64 .484375 12,3031 55/64 .859375 21,8281 1/8 .125000 3,1750 1/2 .500000 12,7000 .... .866142 22,0000 9/64 .140625 3,5719 .... .511811 13,0000 7/8 .875000 22,2250 5/32 .156250 3,9688 33/64 .515625 13,0969 57/64 .890625 22,6219 .... .157480 4,0000 17/32 .531250 13,4938 .... .905512 23,0000 11/64 .171875 4,3656 35/64 .546875 13,8906 29/32 .906250 23,0188 3/16 .187500 4,7625 .... .551181 14,0000 59/64 .921875 23,4156 .... .196850 5,0000 9/16 .562500 14,2875 15/16 .937500 23,8125 13/64 .203125 5,1594 37/64 .578125 14,6844 .... .944882 24,0000 7/32 .218750 5,5563 .... .590551 15,0000 61/64 .953125 24,2094 15/64 .234375 5,9531 19/32 .593750 15,0813 31/32 .968750 24,6063 .... .236220 6,0000 39/64 .609375 15,4781 .... .984252 25,0000 1/4 .250000 6,3500 5/8 .625000 15,8750 63/64 .984375 25,0031 17/64 .265625 6,7469 .... .629921 16,0000 1 1.000000 25,4000 .... .275591 7,0000 41/64 .640625 16,2719 1-1/16 1.062500 26,9880 FORMULAS: MULTIPLY INCHES (in) FEET (ft) x x BY 25.4 0.3048 = = TO GET MILLIMETERS (mm) METERS (m) MULTIPLY MILLIMETERS (mm) METERS (m) x x BY 0.03937 3.281 = = TO GET INCHES (in) FEET (ft) “SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” Sunnen® reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. PRINTED IN U.S.A. 0506 SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted Road Hemel Hempstead, Herts HP2 7EF ENGLAND Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12 www.sunnen.co.uk e-mail: [email protected] SUNNEN AG SUNNEN PRODUCTS COMPANY 7910 Manchester Ave., St. Louis, MO 63143 U.S.A. Phone: 314-781-2100 Fax: 314-781-2268 U.S.A. Toll-Free Sales and Service – Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670 International Division Fax: 314-781-6128 Fabrikstrasse 1 8586 Ennetaach-Erlen, Switzerland Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34 www.sunnen.ch e-mail: [email protected] SHANGHAI SUNNEN MECHANICAL CO., LTD. 889 Kang Qiao East Road, PuDong Shanghai 201319, P.R. China Phone: 86 21 5 813 3322 Fax: 86 21 5 813 2299 www.sunnensh.com e-mail: [email protected] SUNNEN ITALIA S.R.L. http://www.sunnen.com e-mail: [email protected] Viale Stelvio 12/15 20021 Ospiate di Bollate (MI) Italy Phone: 39 02 383 417 1 Fax: 39 02 383 417 50 www.sunnenitalia.com e-mail: [email protected] ©COPYRIGHT SUNNEN® PRODUCTS COMPANY 2005, ALL RIGHTS RESERVED