Transcript
PARTS LIST and SCHEMATICS 400cc DUNE BUGGY
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目 录 TABLE OF CONTENTS 图号 CHAPTER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
名 称 前悬架总成 后悬架总成 车架、后货架总成 刹车系统总成 转向系统总成 发动机总成 减速器总成 电器总成 汽缸盖总成 配气结构 曲柄连杆机构 曲轴箱总成 离合器 操纵、换挡凸轮、 拨叉机构 变速齿轮机构 输出机构 润滑冷却机构 排气系统 进气系统 手起动装置 电起动装置
DESCRIPTION FRONT SUSPENSION ASSY REAR SUSPENSION ASSY FRAME AND REAR RACK ASSY BRAKING SYSTEM STEERING ASSY ENGINE ASSY TRANSMISSION BOX ASSY ELECTRIC ELEMENT ASSY CYLINDER HEAD ASSY VALVE ASSY CRANK CONNECT ROD MECHANISM CRANKCASE BODY PART CLUTCH CONTROL SHIFT CAM MECHANISM GEAR MECHANISM OUTPUT SHAFT ASSY OIL COOLING MECHANISM EXHAUST SYSTEM INTAKE SYSTEM PULL STARTER STARTER MOTOR MECHANISM
页号 PAGE NUMBER 3 6 9 11 13 15 19 21 23 25 27 29 31 33 35 38 40 42 44 46 48
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前悬架转向系统 PART 1：THE FRONT SUSPENSION SYSTEM
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（一）前悬架总成 PART 1： THE FRONT SUSPENSION ASSY REF NO. PART NO. CHINESE ENGLISH M10x1.25金属自锁螺母 NUT M10x1.25 1 A0211.ZLM12*1.25 前轮毂 FRONT WHEEL RIM 2 260L00295 前轮胎 FRONT TIRE 3 260L00303 M5x12十字盘头螺钉 SREW M5*12 4 SLM5*10 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
260L00257 KLM16*1.5 A021108.01J ZC30204 YF45*2.65 A021108.07Z.01F YZM8 HLM12*1.25*35
防尘盖 M16x1.5开槽螺母 隔圈 圆锥滚子轴承30204 O形圈 45x1.8 前轮法兰 油嘴M8x1
ZC30205 YF35*55*8
25 26 27 28
21500035 ZYDQ38 KLM12*1.25 KKX3*30
29 30 31 32
FLM10*1.25*75 260L00257 260L00027 A0211.10.001
LM8*16 K1001.00.054P K100108.03Z.01FH FLM8*10 TDM8 PDM8 K100108.0301ZP K100108.0401ZP
REGD NO. 8 2 2 6
M12x1.25x35花键螺栓
DUSTPROOF COVER CASTLE NUT M16*1.5 SPACER BEARING30204 O RING 45*1.8 FRONT WHEEL HUB OIL NIB M8*1 SPLINE BOLT M12*1.25*35
2 2 2 2 2 2 2 8
圆锥滚子轴承30205 FB油封35-55-8 前碟刹盘 M8x16螺栓 挡泥板支承板 左转向节焊接组件 M8x20螺栓 M8弹垫 M8平垫 前悬架上摇臂左 前悬架上摇臂右
BEARING 30205 OIL SEAL 35-55-8 FRONT BRAKE DISC BOLT M8*16 FENDER SUPPORTING PLATE LEFT TURNING KNURL COMP BOLT M8*20 SPRING WASHER M8 FLAT WASHER M8 FRONT UPPER ROCKER ，LEFT FRONT UPPER ROCKER ，RIGHT
2 2 2 16 2 1 4 8 8 1 1
球头组件 BALL HEAD %%C38轴用弹性挡圈 CIRCLIPφ38 M12x1.25-1型开槽螺母 CASTLE NUT M12x1.25-1 3x22开口销 COTTER PIN3*22 M10x1.25x75六角法 兰面螺栓 FLANGE BOLT M10*1.25*75 %%c10油封组件 OIL SEAL φ10 %%C15轴套 SPINDLE COVERφ15 %%C15衬管 PIPEφ15
Unit price
4 4 5 5 8 16 16 8
4
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
NZM10*1.25 YZM6 TAM6 K100108.0101ZP K100108.0201ZP K1001.00.019 FLM10*1.25*40 NZM10*1.25 K1001.00.003 K1001.00.015 K1001.00.015 K1001.00.031 K100109.0101ZP ZC61903-2Z ZYDQ17 K100109.01Z.01S K100109.0102Z K100109.04Z K100109.03Z K100109.05Z
M10x1.25六角法兰面金属自锁螺母
LOCK NUT M10x1.25
油嘴M6 M6弹垫 前悬架下摇臂左 前悬架下摇臂右 前减震器
OIL NIB M6 SPRING WASHER M6
53 54 55 56 57 58 59 60
K1001.00.108 ZC.ZS87-7/ZC.FS87-7 FLM8*30 LM8 PDM8 K10010.10P K1001.00.059 K100122.0101ZP
连接杆 转动球窝 M8x30法兰螺栓 M8圆螺母 M8平垫 U形卡 前塑料挡泥板 前左挡泥板支承组件
61
K100122.0201ZP
前右挡泥板支承组件
62 63
SBLM6*16 NZM6
M6x20十字槽大盘头螺钉 M6尼龙自锁螺母
M10x1.25x40六角法兰面螺栓 M10x1.25六角法兰面金属自锁螺母
方向盘组件 转向提示机构/组合开关 转向提示机构盖/组合开关罩 点火开关 转向杆套焊接组件 深沟球轴承61903 %%C17轴用弹性挡圈 转向杆轴套 上连接轴组件 双头转向机 下连接轴组件 单头转向机
FRONT LOWER ROCKER ，LEFT FRONT LOWER ROCKER ，RIGHT
FRONT SHOCK ABSORBER FLANGE BOLT M10*1.25 LOCK NUT M10*1.25
STEERING WHEEL STEERING MACHINE STEERING MACHINE COVER IGNITION SWITCH STEERING STAFF WELDING UNIT
BEARING61903 CIRCLIP STEERING STAFF COVER UPPER CONNECTING SHAFT DOUBLE HEAD STEERING MACHINE
LOWER CONNECTING SHAFT SINGLE HEAD STEERING MACHINE CONNECTING STAFF TURNING BALL AND SOCKET FLANGE BOLT M8*30 ROUND NUT M8 FLAT WASHER M8 U CARD FRONT PLASTIC FENDER FRONT ，FENDER SUPPORTING UNIT ，LEFT FRONT ，FENDER SUPPORTING UNIT ，RIGHT CROSS SCREW M6*20 NYLON LOCK NUT M6
12 8 8 1 1 2 4 12 1 1 1 1 1 1 1 1 1 1 1 1 2 2 8 8 8 4 2 1 1 6 6
5
二：后悬架总成
PART 2： REAR SUSPENSION ASSY
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（二）后悬架总成 PART 2：THE REAR SUSPENSION ASSY REF REGD Unit NO. PART NO. CHINESE ENGLISH NO. price M10x1.25金属自锁螺母 LOCKNUT M10*1.25 1 A0211.ZLM12*1.25 8 后轮毂 REAR WHEEL RIM 2 260L00296 2 后轮胎 REAR TIRE 3 260L00304 2 橡胶装饰盖 RUBBER DECORATE COVER 4 21500022 2 M22x1.5开槽螺母 CASTLE NUT M22x1.5 5 KKX22*1.5 2 开口销 4x28 COTTER PIN 4x28 6 KKX4/28 2 后轮法兰 REAR WHEEL HUB 7 A021110.07Z.01F 2 M12x1.25x35花键螺栓 SPLINE BOLT M12x1.25x35 8 HLM12*1.25*35 8 碟刹盘 DISC BRAKE 9 2 M8x16螺栓 BOLT M8x16 10 LM8*16 12 油封FB 42-62-8 OIL SEAL FB 42-62-8 11 YF45*62*8 1 深沟球轴承6007-Z BEARING 6007-Z 12 6007-Z 4 %%c35隔套 SPACERφ35 13 A0211.10.015E 2 左轴承座焊接组件 BEARING HOLDER WELDING COMP 14 K1001.00.047 1 M4x10十字槽半沉头螺钉 CROSS SCREW M4x10 15 STLM4*10 2 油封FB 50-68-8 OIL SEAL FB 50-68-8 16 YF50*68*8 2 YH-8001球笼 BALL CAGE YH-8001 17 K1001.00.001 2 减速器总成 TRANSMISSION BOX 18 A0211.00.112 1 M12x25螺栓 BOLT M12x25 19 LM12*1.75*25 8 M12弹垫 SPRING WASHER M12 20 TDM12 8 M12平垫 FLAT WASHER 12 21 PDM12 8 HALF SHAFT COMP FOR CONNECTING ENGIIE 22 K100107.0401Z.01F 连接发动机半连轴器 1 HALF SHAFT COMP FOR 连接减速器半连轴器 CONNECTING 23 K100107.04Z.01F 1 弹性体(绶冲垫) ELASTOMER 24 260L00216 1 半联轴器隔圈 HALF SHAFT COMP SPACER 25 A0211.00.039D 1 LOCK NUT M14 M14金属自锁螺母 1 26 KLM14*1.5 REAR LOWER ROCKER ,LEFT 后悬架左下摇臂 1 27 K100110.0101ZP 后悬架右下摇臂 REAR LOWER ROCKER ,RIGHT 28 K100110.0201ZP 1 M12x1.25x168六角法兰面螺栓 FLANGE M12*1.25*168 29 FLM12*1.25*165 4 M12x1.25六角法兰面金属自锁 螺母 LOCK NUT M12*1.25 8 30 FLM12*1.25 φ17轴套 AXES COVER φ17 31 A0211.00.006 16 PIPEφ17 φ17衬管 8 32 A021110.01Z.02J
7
33
260L0003
φ12油封组件
34 35
FLM10*1.25*75 NZM10*1.25
M10x1.25x75六角法兰面螺栓 M10x1.25六角法兰面金属自锁 螺母
36
260L00027
37
A0211.10.001
φ15轴套 φ15衬管
38 39 40 41 42 43 44 45 46 47 48
YZM6 TDM6 K100110.0301ZP
49
7.010.003
50
K100117.13Z.01J
φ22轴套 φ16轴套 φ12衬管
51 52
SBLM6*16 NZM6
M6x20十字槽大盘头螺钉 M6尼龙自锁螺母
K100110.0401ZP LM12*50 K1001.00.020 K1001.00.060
K10022.0301ZP/0401ZP LM8*45 NZM8*1.25 K100317.13Z.02S
油嘴M6 M6弹垫 后悬架左上摇臂 后悬架右上摇臂 M12x1.25x55六角法兰面螺栓 后减震器总成 后塑料挡泥板 后挡泥板支承组件(左右) M8x40六角法兰面螺栓 M8尼龙自锁螺母
OIL SEALφ12 FLANGE BOLT M10*1.25*75 LOCK NUT M10*1.25
16
AXES COVERφ15
16
PIPEφ15 OIL NIB M6 SPRING WASHER M6 REAR UPPER ROCKER ,LEFT REAR UPPER ROCKER ,RIGHT FLANGE BOLT M12*1.25*55 REAR SHOCK ABSORBER REAR PLASTIC FENDER REAR FENDER SPRING WASHER M8 NYLON LOCK NUT M8
8 8
8
AXES COVERφ22
16 16 1 1 4 2 2 2 2 2 2
AXES COVERφ16
2
PIPEφ12 CROSS SCREW M6*20 NYLON LOCK NUTM6
2 6 6
8
三、车架、后货架总成 PART 3：THE FRAME AND REAR RACK ASSY
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（三）车架、后货架总成 THE FRAME AND REAR RACK ASSY REF NO. 1 2 3
REGD NO. 1 1 4
PART NO. K100107P K1001.01P LM8*16
CHINESE 车架总成 前装饰盖板 M8X30六角法兰面螺栓
ENGLISN THE FRAME ASSY FRONT DECORATE PLATE HEXAD FLANGE BOLT M8X30
4
K1001.00.010Z
左后视镜
REAR VIEW MIRROR ，L
1
5 6 7 8 9 10 11 12 13 14 15 16 17
K1001.00.010Y LM10*1.25 7.020.012 K100117.03Z.01P K100120P LM8*35 NZM8*1.25 A0211.00.014F A021130.01Z YZX6*10 LM18*40 TDM18 PDM18
右后视镜 M10尼龙六角锁紧螺母 脚垫 后装饰盖板 后货架组件 M8x35螺杆 M8六角锁紧螺母 拉沟 拖球 φ6x10轴销 M18X40螺杆 M18弹垫 M18平垫 M10x1.25x55六角法兰面 螺栓 M10x1.25六角法兰面金 属自锁螺母 左坐椅 右坐椅 M8x20螺杆 φ32管接头 M8垫圈（配φ32管） M8螺母（配φ32管） 蓬架支撑管 蓬架左主管 蓬架右主管 工字杆总成
REAR VIEW MIRROR ，R HEXAD LOCKNUT M8 FOOT PAD REAR DECORATE PLATE REAR RACK ASSY BOLT M8*35 HEXAD COLUMN BOLT M18X40 HITCH HOOK HITCH TOWER AXLE PINφ6x10 BOLT M18*40 SPRING WASHER M18 FLATWASHER M18
1 2 4 1 1 4 12 1 1 1 1 1 1
FLANGE BOLT M10*1.25*55
2
LOCK NUT M10*1.25 LEFT SEAT RIGHT SEAT BOLT M8*20
2 1 1 8 6 12 6 2 1 1 1
1
18
FLM10*1.25*55
19 20 21 22 23 24 25 26 27 28 29 30
FLM10*1.25 K1001.00.040X K1001.00.040X LM8*20 21500115 7.010.049 7.010.050 K100119.03P K100119.01GP K100119.02GP K100119.01ZP
CUSTOM BAR CAGE CAPφ32
WASHER M8 MATCHφ32 PIPE NUT M8 MATCHφ32 PIPE CUSTOM CROSS BAR CUSTOM BAR CAGE. ，L CUSTOM BAR CAGE.，R CUSTOM CROSS BAR TOP
Unit price
10
四 刹车系统总成 PART 4：THE BRAKING SYSTEM
11
（四）刹车系统总成 Part 4: THE BRAKING SYSTEM REF NO.
PART NO.
2
K100115.0201ZP
3
LM6*30
CHINESE 刹车踏板焊接组件 M6x30螺杆 M6六角锁紧螺母
4
NZM6
M8x105螺杆
5
φ12轴套 φ8套管 M8六角锁紧螺母 8.010.015 刹车泵体 NZM8*1.25 前左碟刹钳体 前左轮刹车片 M6x25法兰螺栓 FLM6*25 M6平垫 PDM6 M6弹垫 TDM6 前右碟刹钳体 前右轮刹车片 后左轮碟刹钳体 后左轮刹车片 后右轮碟刹钳体 后右轮刹车片 停车助动手柄焊接组件 21500074 停车助动手柄橡胶套总成( 黑色) 21500074 停车助动固定座 21500074 M8x30螺杆 LM8*30 踏脚橡胶垫 7.020.012 21500074 倒档手柄带 φ8x40套管 M8X20六角螺栓 LM8*20 M8x60螺杆 LM8*60 21500074 倒档手柄带 弹簧压盖 弹簧 K1001.00.058 前左轮刹车线(1300mm) 前右轮刹车线(1300mm) 后左轮前端刹车线(700mm)
1
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
FLM8*105 7.010.003
REGD NO.
ENGLISH BRAKE PEDAL JOINTING COMP BOLT M6*30 LOCK NUT M6 BOLT M8*105
1
AXES COVERφ12 PIPEφ8 LOCK NUT M8 BRAKE PUMP CALIPER ASSY，F,L BRAKE PAD,F,L FLANGE M6*25 FLATWASHER M6 SPRINGWASHER M6 CALIPER ASSY，F,R BRAKE PAD,F,R CALIPER ASSY，R,L BRAKE PAD ,R ,L CALIPER ASSY，R,R BRAKE PAD ,R,R PARKING HANDLE JOINTING COMP
2
1 1 1
1 4 1 1 2
1 2 1 2 1 2
后右轮前端刹车线(700mm)
PARKING HANDLE RUBBER COVER PARKING HOLDER BOLT M8*30 FEET RUBBER PAD PIPEφ8x40 BOLT08*20 BOLT M8*60 SPRING CAP SPRING BRAKE HOSE ，F，L(1300mm) BRAKE HOSE ，F，R(1300mm) BRAKE HOSE ，R，L(700mm) BRAKE HOSE ，R，R(700mm)
1
34
后左轮中间铜管(1000mm)
BRAKE CUPRUM PIPE R.L（1000MM）
1
35
后右轮中间铜管(1000mm)
BRAKE CUPRUM PIPE，RR(1000MM）
1
36
后左轮后端刹车线(1250mm) 后右轮后端刹车线(1250mm)
BRAKE HOSE ，R，L(1250mm) BRAKE HOSE ，R，R(1250mm)
1
37
停车助动线
PARKING CABLE
1
21 22 23 24 25 26 27 28 29 30 31 32 33
38
K1001.00.007
Unit price
1 1 1 1 1 1 2 1 1 1 1
1
12
五：转向系统 PART 5：THE STEERING SYSTEM
13
（五）转向系统总成 PART 5：THE STEERING ASSY
REF NO. 01Z 02Z 03Z
PART NO. K100109.0102Z K100109-02Z K100109.03Z
CHINESE 转向杆总成 上端万向节 下端万向节
04Z
K100109.04Z
双头方向机
05Z 06Z 01J
K100109.05Z K100109.06Z.01C K100101.01.02D K1001.00.031 SLM6*12
单头方向机 喇叭旋转接通组件 方向盘固定座 喇叭开关按钮 M6x12螺栓
ENGLISH REGD NO. Unit price STEERING STAFF ASSY 1 UPPER UNIVERSAL COUPLING 1 LOWER UNIVERSAL COUPLING 1 DOUBLE HEAD STEERING MACHINE 1 SINGLE HEAD STEERING MACHINE 1 HORN CONNECTING COMP 1 STEERING WHEEL HOLDER 1 HORN BUTTON 1 BOLT M6*12 6
LM12 K1001.00.003 SLM4*10 K10011010P FLM8*30 PDM8 NZM8*1.25
M12六角法兰面螺母 方向盘 M4x10螺栓 U形卡 M8x30法兰螺栓 M8平垫 M8六角法兰面螺母
FLANGE NUT M12 STEERING WHEEL BOLT M4*10 U CARD FLANGE BOLT M8*30 FLATWASHER M8 FLANGE NUT M8
01B 02B 03B 04B 05B 06B
1 1 3 4 8 8 8
14
PART 6：THE ENGINE SYSTEM
六、发动机系统
15
（六）发动机系统 PART 6： THE ENGINE SYSTEM
REF NO.
PART NO.
1 2 3
2
4
5
发动机 发动机喉管 A040114.00.015 化油器
5
KG51-70 K1001.00.030
K1001.00.041
O形环
O RING
1
喉管管夹组合 M8x25内六角螺杆
THROAT PIPE CLIP BOLT M8*25 AIR CLEANER CONNECTING PIPE CLIP AIR CLEANER CONNECTING PIPE PLASTIC BREATHER PIPE AIR CLEANER BREATHER FOAM GASKET PLASTIC BOLT FILTER CLIP COMP FILTER COMP AIR CLEANER CRUST AIR CLEANER CAP AIR CLEANER GASKET AIR CLEANER INTAKE ADJUSTING PLATE AIR CLEANER INTAKE FOAM GASKET AIR CLEANER INTAKE THROAT PIPE AIR CLEANER INTAKE COVER SCREW M5 AIR CLEANER COVER LOCK RUBBER CLIP RUBBER INTEGRATE DUST PIPE CLIP INTEGRATE DUST PIPE INTEGRATE DUST PIPE PLUG AIR CLEANER BRACKET AIR CLEANER HOOP
1 2
空滤器接管管夹 空滤器接管 塑胶出气管
塑胶螺丝 滤芯管夹组合 滤芯组合 空滤器外壳 空滤器盖 空滤器密封圈
17
空滤器进气调节板
18
空滤器进气口泡沬垫片
19 20 21 22 23 24 25 26 27 28 29
20
REGD NO.
1 1 1
空滤器出气口泡沬垫片
10 11 12 13 14 15 16
ENGLISH
ENGINE ENGINE THROAT PIPE CARBURETOR
JS183FMQ.M
5 6 7 8 9
CHINESE
空滤器进气喉管 空滤器进气口盖子 M5自攻螺丝 空滤器盖锁片 橡胶套夹 橡胶套 集尘管夹 集尘管 集尘管塞 K100117.0501ZP 空滤器支架 K100117.05Z.01D 空滤器抱箍
Unit price
2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 6 2 1 2 1 1 1 1
16
30 31 32 33 34 35 36 37 38 39 40 41 42
M8x16螺杆 LM8*16 M8弹垫 TDM8 M8平垫 PDM8 M6x20螺杆 LM6*20 M6平垫 PDM6 M6六角锁紧螺母 NZM6 K100117.05Z.01D 空滤器左侧吊板 K100117.05Z.02D 空滤器右侧吊板 M8x25螺杆 LM8*25 M8六角锁紧螺母 NZM8 K100312.0101Z 油箱组件 油箱盖组件 K1003.00.003 M6x25螺杆 LM6*25
43
油箱防震橡胶垫 K040112.02S 260L00081K3（1 10MM） 油箱出油管 260L00081K3（2 60MM） 化油器进油管 三通组件 260L00014 K1001.00.045P 消声器 K1001.00.044P 排气管 消声器拉簧 260L00132 消声器连接管 K100113.01J M8x40螺杆 LM8*40 A040114.00.113 油冷器组件 油冷器左油管 K1001.00.034 油冷器右油管 K1001.00.035 换档手把 K1001.00.013 倒档手把固定座 K1001.00.032 倒档手把 K1001.00.032
44 45 46 47 48 49 50 51 52 53 54 55 56 58 59 60 61
XZ4*30 KKX1.6*12 K100121.02C SLM6*16
带孔B型%%c4x30轴销
开口销 1.6x12 开口挡片 M6x20十字槽盘头螺钉
BOLT M8*16 SPRING WASHER M8 FLAT WASHER M8 BOLT M6*20 FLAT WASHER M6 LOCK NUT M6 AIR CLEANER SUSPEND PLATE ,L AIR CLEANER SUSPEND PLATE ,R BOLT M8*25 LOCK NUT M8 FUEL TANK FUEL TANK CAP BOLT M6*25 FUEL TANK SHOCKPROOF RUBBER GASKET
4 4 18 2 2 3 1 1 2
FUEL TANK OUTFLOW HOSE
2
FUEL TANK INFLOW HOSE THREE CONNECTING COMP MUFFLER EXHAUST PIPE MUFFLER SPRING MUFFLER CONNECTING PIPE BOLT M8*40 OIL COOLING COMP OIL COOLING HOSE ,L OIL COOLING HOSE ,R GEARS SHIFT HANDGRIP GEARS SHIFT HANDGRIP HOLDER REVERSE HANDGRIP AXLE PIN 4x30 COTTER PIN 1.6*12 COTTER BLOCK PLATE CROSS SCREW M6*20
1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1
1 1 4 8
17
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
K1001.00.066 K1001.00.006 K100121.0101ZP LM8*30 LM8*50 K1001.00.053P K100121.01GD LM8*60 7.010.003 K100121.01D K100121.02Z K100121.0401ZP FLM8*110 8.010.105 K100121.03Z K100121.05ZD XZ8*25 KKX3*16
80 81 82
K100107.0101ZP FLM10*1.25*55 NZM10*1.25
83 84 85
FLM10*1.25*85 K100107.0102ZP FLM10*1.25*60
换档固定座护套 倒档控制线 换档手把组件 M8x30螺杆 M8x50螺栓半牙 换档固定座 %%C12x1.5-32隔套 M8x60螺栓半牙 尼龙衬套 %%C12x2-42衬管 前端拉杆组件 中间摇臂组件 M8x155螺杆 %%C12x2-86衬管 后端拉杆组件 后端摇臂组件 带孔B型8x24轴销 开口销 3x16
GEARS SHIFT HOLDER JACKET REVERSE CONTROL CABLE GEARS SHIFT HANDGRIP COMP BOLT M8*30 BOLT M8*50 GEARS SHIFT HOLDER SPACER 12x1.5-32 BOLT M8*60 NYLON BUSH BUSH PIPE 12x2-42 FRONT TIF-ROD MIDDLE ROCKER BOLT M8*155 BUSH PIPE 12x2-86 REAR TIF-ROD REAR ROCKER AXLE PIN 8x24 COTTER PIN 3x16 ENGINE LOWER FASTEN 发动机前下固定架焊接组件 BRACKET ,F M10x1.25x55六角法兰面螺栓 FLANGE BOLT M10*1.25*55 M10x1.25六角法兰面金属自锁螺母 LOCK NUT M10*1.25 ENGINE UPPER FASTEN 发动机前上固定架焊接组件 BRACKET ,F 发动机前上固定架焊接组件 M10x1.25x60六角法兰面螺栓 FLANGE BOLT M10*1.25*60
1 1 1 3 2 1 2 1 4 1 1 1 1 1 1 1 1 1 1 5 7 1 1 1
18
七：减速箱总成 PART 7. THE TRANSMISSION BOX ASSY
19
（七）减速箱总成 PART 7：THE TRANSMISSION BOX ASSY REF NO. 1 2 3
PART NO. K1001. 00.099 GB13871-1992 GB/T 5783-2000 GB/T 5783-2000
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CHINESE
ENGLISH
REGD NO. Unit price
M8x30螺栓 M8x40螺栓
OIL SEAL 50-%%c70 BOLT M8*30 BOLT M8*40
2 6 2
A0211-10-01-01
箱盖
TRANSMISSION BOX COVER
1
GB/T3452.1-1992 GB/T3452.1-1992 GB/T276-1994 GB/T894.1-1986 GB/T894.1-1986 A0211-10-01-04 GB/T 5783-2000 GB/T 95-1985 GB/T93-1987 GB/T 5783-2000 GB/T 5783-2000 GB13871-1992 A0211-10-01-06 GB/T3452.1-1992 GB/T276-1994 GB/T 893.1-1986 GB/T894.1-1986 GB/T276-1994 GB/T 5783-2000 GB/T5801-1994
通气接头 密封圈%%c170X2.65 轴承6010 锥齿轮（二） %%C38轴用弹性挡圈 箱体 M12x12螺栓 M12平垫 M12弹垫 M12x25螺栓 M8x20螺栓 油封FW-25-47-7 端盖 密封圈%%c80X2.65 轴承6205 孔用弹性挡圈52 %%C50轴用弹性挡圈 轴承6306-Z(单封盖) 锥齿轮（一） 滚针轴承RNA4901
BREATHER JOINT GASKET 170X2.65 BEARING 6010 BEVEL GEAR (2) CIRCLIP %%C38 TRANSMISSION BOX BODY BOLT M12*12 FLAT WASHER M12 SPRING WASHER M12 BOLT M12*25 BOLT M8*20 OIL SEAL FW-25-47-7 SIDE COVER GASKET %%c80X2.65 BEARING 6205 CIRCLIP 52 CIRCLIP %%C50 BEARING 6306-Z BEVEL GEAR (1) NEEDLE BEARING RNA4901
1 1 2 1 1 1 2 8 8 8 4 1 1 1 1 1 1 1 1 1
油封FW-%%c50-%%c70
20
八 ：电器总成 PART 8 ： THE ELECTRIC ELEMENT ASSY
21
（八）电器总成 PART 8：THE ELECTRIC ELEMENT ASSY REF NO. 1
PART NO. K1001.00.005
CHINESE 主束线
2 3
K1001.00.016 K1001.00.015
组合仪表(罩) 组合开关
ENGLISH REGD NO. Unit price MAIL WIRE 1 COMBINED SPEEDOMETER COVER 1 COMBINED SWITCH 1
4
K1001.00.043
喇叭
HORN
2
5 6
260L00139 260L00139
HEAD LIGHT ,F,L HEAD LIGHT ,F,R
1 1
TURNING LIGHT ,F BRAKE SWITCH HORN BUTTON MANUAL FAN SWITCH IGNITION LOCK EMERGENCY STOP SWITCH FAN CONTROLLER RECTIFIER®ULATOR IGNITION FLASHER REALY START RELAY ELECTRIC PLATE ELECTRIC COVER GEAR SWITCH BATTERY BATTERY BOX BATTERY COVER COOLING FAN FAN COVER REAR BRAKE LIGHT
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
前左大灯 前右大灯 K1001.00.009Z/0 前转向灯 09Y 制动开关 喇叭按钮 K1001.00.031 手动风扇幵关(绿色) K0405.00.009 点火锁 21500090 紧急熄火幵关(红色) K0405.00.009 SSC5-501000-0 风扇控制器 稳压器 260L00042 点火器 F3-D10000-0 闪光继电器 260L00279 起动继电器 260L00284 K1001.00.077H 电器板 电器罩 K1001.00.040 档位开关 A040114.00.002 电瓶 电瓶盒 K1001.00.012 电瓶盖 发动机冷却风扇 K1001.00.029 风扇罩 K1001.00.042 后刹车灯 260L00060
22
PART 9. CYLINDER HEAD ASSY 一、 汽缸盖总成
23
一、汽缸盖总成 （CYLINDER HEAD ASSY） Ref.no 1 2 3
Part.no 2
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
F3-111000-0 F3-111701-0 F3-111751-0 Q/JR YP802000 FR-100405-0 F3-100604-0 F3-102000-0 Q/JR YP96-2000
F3-100603-0 F3-101000-0 F3-100403-0 GB/T 70.1 F3-103000-0 FG-102000-0 F3-100605-0 FG-100701-0 Q/JR YP80-2000
F3-100602-0 GB/T70.1 F3-100202-0 FG-100201-0 FG-100601-0 F3-100601-0
Description 汽缸盖组合 钢丝挡圈 气门导管
Cylinder cap assy Steel wire circlip Guide pipe of valve
1 2 2
螺栓95026-06010
Bolt 95026-06010
1
垫圈 减震块 汽缸盖垫片组合 定位销99510-14016 油封14*17.5*8 盖形螺母 铜垫圈
Washer Damper Cylinder cap shim unit
1 12 1 2 1 4 4 2 1 1 1 1 2 1 2 1 1 1 1
螺钉M8*50-10.9-Zn5.D
链轮室盖组合 挡油盘组合 通气管 卡箍 螺栓95026-06012 O形圈107.1*2.4
Alignment pin 99510-14016
Oil seal Cap nut Copper washer Screw M8*50-10.9-Zn5.D Sprocket chamber cover unit
Oil fender cover unit Air drain Hoop Bolt 95026-06012 O –ring
螺钉M6*25-10.9-Zn5.D
Screw M6*25-10.9-Zn5.D
Upper valve cover Lower valve cover O-ring O –ring
24
GB/T 70.1
上气门盖 下气门盖 O形圈 O形圈57.8*2.4 螺钉M6*16-10.9Zn5.D
25 26 27 28 29
F3-110403-0 GB/T 5783 F3-110402-0 DR8EA FB-110851-0
压板 螺栓M6*12-Zn5.D 止动板 火花塞 双头螺栓
60
Q’TY
Screw M6*20-10.9Zn5.D
5
Pressure plate Bolt M6*12--Zn5.D Stop plate Spark plug Double-head bolt
1 2 1 1 2
UNIT PRICE
1 1
24
PART 10. VALVE MECHANISM 二、 配气结构
25
二、配气结构（PENEUMATIC MECHANISM） Ref.no
Part.no
1 2 3 4 5 6 7 8 9 10
F3-114201-0 F3-100401-0 FG-100001-0 GB/T5786 FG-100402-0 F3-100402-0 GB/T 276-94 F3-114001-0 F3-130000-0 F3-140000-0
11
F3-150000-0
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
F3-120000-0 F3-100801-0 Q/JR YP80-2000 Q/JR YP80-2000 F3-113000-0 F3-110303-0 F3-110304-0 F3-110306-0 F3-110701-0 F3-110702-0 F3-112000-0 F3-110301-0 F3-110302-0 F3-110601-0 F3-110001-0 F3-110305-0 F3-110851-0 F3-110852-0 F3-110401-0 F3-114000-0
2 2
Description 配气凸轮轴 正时链条 传动销
Q’TY
Pneumatic cam shaft Timing sprocket Driving pin
螺栓M10*1.25*25-Zn5.D
Bolt M10*1.25*25-Zn5.D
垫圈 甩油盘 滚动轴承6005-RS/C3 衬套 正时链条 下导向板总成
Washer Throw oil plate
上导向板总成 链条张紧器 张紧器垫片 螺栓95026-06025 螺栓95026-06014 滚针轴承 进气门 排气门 气门弹簧座 气门内弹簧 气门外弹簧 气门杆油封 气门弹簧盖 气门锁夹 O型圈 摇臂轴 气门摇臂 调节螺钉 锁紧螺钉 弹性垫圈 凹轮轴组合
Rolling bearing 6005-RS/C3
Bush Timing chain Lower guide plate assy
Upper guide plate assy Chain tensioner Shim of tensioner Bolt 95026-06025 Bolt 95026-06014 Needle bearing Air intake valve Air exhaust valve Valve spring seat Valve innerspring Valve outer spring Valve stem oil seal Valve spring cover Valve lock clip o-ring Rocker arm shaft Valve rocker arm Adjusting screw Locking nut Elastic washer Camshaft unit
UNIT PRICE
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 2 4 2 2 2 2 2 2 1
26
PART 11. CRANK CONNECT ROD MECHANISM 曲柄连杆机构
27
三、曲柄连杆机构(CRANK CONNECT ROD MECHANISM) Ref.n o 1 2 3 4 5 6 7 8 9 10 11 12 13
Part.no F3-210000-0 F3-200702-0 F3-200004-0 F3-200302-0 F3-200401-0 GB/T819.1 F3-200402-0 GB/T276 F3-202000-0 F3-230000-0 GB/T276 F3-200301-0 F3-200003-0
14
GB/T819.1
15 16 17 18 19 20 21 22 23 24 25 26 27
F3-200403-0 F3-200404-0 F3-200851-0 F3-200002-0 F3-220201-0 F3-220001-0 F3-220002-0 F3-221000-0 F3-200001-0 F3-200701-0 F3-201000-0 F3-100604-0 F3-200801-0
28
Q/JR YP96-2000
29 30
F3-200002-0 F3-200601-0
31
GB/T70.1
32
F3-600301-0
Crank connect rod assy Spring Spring pin Balance shaft driving gear Washer Screw M6*18-Zn6.D Pressure plate 1 Bearing 6203 Oil seal Balance shaft Bearing 6205 Balance shaft gear Flat key
Q’T Y 1 6 3 1 1 3 1 1 1 1 2 1 1
Screw M6*16-Zn5.D
12
Pressure plate2 Locking washer Nut Woodruff key Piston Piston ring 1 Piston ring 2 Oil ring assy Piston pin Circlip Cylinder unit Damper Cylinder shim
1 1 1 1 1 1 1 1 1 2 1 12 1
Alignment pin 99510-14016
1
Alignment pin Alignment pin o ring
1 1
Screw M6*10-9-Zn.5D
2
Oil pump driving gear
1
Description 曲柄连杆总成 弹簧 弹簧销 平衡轴驱动齿轮 垫圈 螺钉M6*18-Zn5.D 压板1 轴承6203 油封 平衡轴总成 轴承6205 平衡轴齿轮 平键 螺钉M6*16-Zn 5.D 压板2 锁紧垫圈 螺母 半圆键 活塞 活塞环1 活塞环2 油环组合 活塞销 挡圈 汽缸体组合 减震块 汽缸体垫片 定位销9951014016 定位销 定位销 O形圈 螺钉M6*30-10.9Zn.5D 油泵驱动齿轮
UNIT PRICE
28
PART 12. CRANKCASE BODY PART 曲轴箱总成
29
四、曲轴箱总成(CRANKCASE BODY PART) Ref.n o 1 2 3 4 5
Part.no F3-300801-0 F3-300001-0 F3-330000-0 ZAI-300203-0 ZAI-300604-0
6
Q/JR YP80-2000
7 8 9
Q/JR YP80-2000 Q/JR YP80-2000 Q/JR YP80-2000
10
GB/T 70.1
11
F3-300401-0
12
F3-300802-0
13 14 15 16 17 18 19 20
F3-340000-0 F3-301000-0 ZAI-300601-0 F3-310000-0 F3-200000-0 F3-300851-0 F3-300852-0
Description 左曲轴箱密封垫 定位销10*14 左曲轴箱盖总成 观察视孔 O形圈 螺栓 9502606030 螺栓95026-06040 螺栓95026-06060 螺栓95026-06050 螺钉M8*10-9Zn.5D 倒档拉筋支架 右曲轴箱盖密封 垫 右曲轴箱盖总成 油尺 O形圈 左曲轴箱总成 右曲轴箱总成 双头螺栓 双头螺栓
Q’TY
Left crankcase cover gasket Alignment pin 10*14 Left crankcase cover assy Observe hole cover o-ring
1 6 1 1 1
Bolt 65026-06030
27
Bolt 95026-06040 Bolt 95026-06060 Bolt 95026-06050
2 2 9
Screw M8*60-10.9-Zn5.D
3
Bracket of reverse gear rope Right crankcase cover gasket Right crankcase cover assy Oil dipstick o-ring Left crankcase assy Right crankcase assy Double –head screw Double head screw
1
UNIT PRICE
1 1 1 1 1 1 2 2
30
PART 13. CLUTCH 离合器
31
五、离合器(CLUTCH) Ref.no 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part.no F3-400401-0 F3-411000-0 F3-413000-0 F3-414000-0 F3-400851-0 GB6170 GB/T 97.1 FG-400601-0 F3-400852-0 F3-404000-0 F3-403000-0 F3-402000-0 F3-400501-0 F3-401000-0 GB/T 308 F3-421000-0 F3-420402-0 F3-423000-0 F3-400402-0 F3-200851-0 F3-400601-0 F3-400301-0 F3-420401-0 F3-422000-0 F3-420201-0 F3-420701-0 F3-424000-0
Description 主离合器垫圈 主离合器罩组合 超越离合器 主离合器蹄块总成 螺母 螺母 M8-Zn5.D 垫圈8-Zn8.D O形圈 离合器调节螺钉 下凸轮板组合 刚球架组合 上凸轮板组合 辅助衬套 推杆组合 刚球8.731 G100b 离合器齿轮组合 花键垫圈 离合器轮毂组合 锁紧垫圈 螺母 O形圈 顶杆 离合器片 摩擦片 压盘 离合器弹簧 带垫螺栓
Main clutch washer Main clutch case assy Overreach clutch Pin clutch shoe assy Nut Nut M8-Zn5.D Washer 8-Zn8.D O-ring Clutch adjusting screw Lower cam plate assy Steel ball bracket assy Upper cam plate assy Assistant bush Rod push ass y Steel ball 8.731G100b Clutch gear assy Spline washer Clutch hub assy Locking washer Nut o-ring Post rod Clutch plate Friction disc Pressure disc Clutch spring Bolt with washer
Q’TY
UNIT PRIC E
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 1 5 5
32
六、操纵、换挡凸轮、拨叉机构（CONTROL SHIFT CAM MECHANISM） PART 14. CONTROL SHIFT CAM MECHANISM 操纵、换挡凸轮、拨叉机构
33
Ref.n o 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part.no GB/T5789 F3-500402-0 F3-500401-0 GB/T894.2 F3-500701-0 F3-501000-0 F3-540201-0 F3-500751-0 GB/7 819.1 F3-500404-0 F3-550702-0 F3-530000-0 CY80.01-69 F3-500703-0 F3-560000-0 F3-500851-0 F3-550000-0 F3-500408-0 F3-500852-0 F3-500302-0 F3-500002-0 F3-500303-0 F3-500301-0 F3-500001-0 GB/T276 FG-505000-0 ZAI-402000-0 F3-500406-0 F3-540851-0 F3-540701-0 F3-540001-0
32
F3-540002-0
33 34 35 36 37
F3-540751-0 F3-540401-0 F3-D70000-0 GB/T97.1 GB/T70.1
Description 螺栓 M6*12-Zn5.D
Bolt M6*12-Zn5.D
倒档操纵板 垫圈 挡圈12 扭簧 倒档操纵轴组合 换档凸轮轴 星形轮 螺栓M6*20-Zn5.D 垫圈 扭簧 换档轴总成 弹簧拉销 拉簧 限位杠杆总成 螺栓 换档杠杆总成
Reverse control lever Washer Circlip 12 Spring Reverse shift bracket Shift cam Shift cam segment Bolt M6*20-Zn5.D Washer Spring Shift shaft Spring broaching Return spring Stopper lever Bolt Shift lever assy
扭簧销防松垫片
Torque spring pin tension gasket Torque spring pin tension gasket
扭簧销 拨叉2 短拨叉轴 拨叉3（R） 拨叉1（L） 长拨叉轴 轴承6003 油封 油封 压线板 档位触头 弹簧 星形轮定位销 倒档限位凸轮定位 销 倒档限位凸轮 挡板 挡位显示器 垫圈6-Zn8.D 螺钉M6*16-Zn5.D
Shift fork 2 Short shift fork axle Shift fork 3 Shift fork 1 Long shift fork axle Bearing 6003 Oil seal Oil seal Press wire plate Shaft contact Spring Star gear dowel pin Reverse limit cam dowel pin Reverse limit cam Fender Fender signal Washer 6-Zn8.D Screw M6*46- Zn5.D
Q’T Y 1 1 1 1 1 1
UNIT PRICE
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PART 15. GEAR MECHANISM 变速齿轮机构
34
35
七、变速齿轮机构（SHIFT GEAR MECHANISM） Ref. no 1 2 3 4 5 6 7 8 9 10 11 12
Part.no F3-503000-0 GB/T 276 F3-510302-0 F3-510001-0 F3-510305-0 F3-510303-0 F3-510401-0 F3-510402-0 F3-510304-0 F3-510301-0 F3-505000-0 GB/T 819.1
Description 主轴油封 轴承 6203 二档主动齿轮 轴套 五档主动齿轮 三档主动齿轮 挡圈 花键垫圈 四挡主动齿轮 主轴 轴承（50*22* 14） 螺钉M6*16Zn5.D
13
F3-500403-0
主轴轴承压板
14 15 16
GB/T276 F3-520405-0 F3-520406-0
17
F3-524000-0
轴承6204 挡圈 垫圈 二档从动齿轮 组合 拨叉爪 挡圈 花键垫圈 花键衬套 倒档齿轮 五档从动齿轮 开口挡圈 三档从动齿轮 四档从动齿轮 驱动轴组合 垫圈 一档从动齿轮 组合 驱动齿轮 挡圈26 轴承6304 驱动轴油封 轴承6004 驱动过轮 挡圈26 过轮轴
18 19 20 21 22 23 24 25 26 27 28
F3-524000-0 F3-520307-0 F3-520404-0 F3-520001-0 F3-520305-0 F3-520304-0 F3-520402-0 F3-520302-0 F3-520303-0 F3-521000-0 F3-520401-0
29
F3-522000-0
30 31 32 33 34 35 36 37
F3-520306-0 GB/T894.2 GB/T276 F3-504000-0 GB/T276 F3-570301-0 GB/T894.2 F3-570302-0
Q’TY
Main axle oil seal Bearing 6203 Shift 2 driving gear Axle cover Shift 5 driving gear Shift 3 driving gear Circlip Spline washer Shift 4 driving gear Main axle
1 1 1 1 1 1 1 1 1 1
Bearing (50*22*14)
1
Screw M6*16-Zn5.D
2
Main axle bearing pressure plate Bearing 6204 Circlip Washer
1 1 1
Shift 2 driven gear unit
1
Shift fork paurcirclip Circlip Spline washer Spline bush Reverse gear Shift 5 driven gear Ringent circlip Shift 3 driven gear Shift 4 driven Drive axle unit Washer
1 1 1 1 1 1 1 1 1 1 1
Shift 1 driven gear
1
Drive gear Circlip26 Bearing 6304 Driving axle oil seal Bearing 6004 Middle drive gear Circlip 26 Middle drive shaft
1 1 1 1 1 1 1 1
UNIT PRICE
1
36
38 39 40 41 42 43 44 45 46 47 48 49
GB/T276 F3-500202-0 F3-500409-0 GB/T819.1 F3-580307-0 F3-580852-0 F3-580410-0 F3-500004-0 GB/T894.2 F3-500405-0 F3-500306-0 F3-500003-0
50
GB/T5789
51 52 53 54
F3-500304-0 F3-500305-0 F3-500601-0 F3-500201-0
55
Q/JR YP80-2000
56 57 58 59 60
F3-500407-0 F3-502000-0 F3-570001-0 F3-570701-0 GB/T5782
轴承6202C2 过轮轴轴承座 压板
Bearing 6202C2 Wheel axle bearing base Pressure plate
螺钉M8*25-Zn5.D
Screw M8*25-Zn5.D
主动锥齿轮 螺母M22*1 调整垫片 倒档轴 挡圈15 垫圈 倒档双连过轮 衬套 螺栓M8*3010.9-Zn5.D 转速驱动齿轮 转速从动齿轮 O形圈 转速齿轮座 螺栓9502606015 垫圈 转速齿轮油封 传动销 钢丝挡圈 螺栓M6*30
Driving gear Nut M22*1 Adjusting gaskets Reverse axle Circlip 15 Washer Reverse wheel gear 2 Bush
1 1 2 4 1 1 1 1 1 2 1 1
Screw M8*30-10.9-Zn5.D
6
Speed driving gear Speed driven gear o-ring Speed gear base
1 1 1 1
Bolt 95026-06015
1
Washer Speed gear oil seal Driving pin Steel Circlip Bolt M6*30
1 1 1 1 1
37
PART 16. OUTPUT SHAFT 输出机构
38
八、输出机构（OUTPUT SHAFT MECHANISM） Ref. no
Part.no
Description
1
GB/T6186
2
F3-580402-0
3
F3-580303-0
4 5 6 7 8 9 10 11
F3-580300-0 F3-581201-0 F3-580405-0 GB97.1-85 F3-581601-0 GB/T 276 F3-581851-0 GB/T276
锁紧螺母M14* 1.5 垫片 万向节前接头 （后驱） 油封 后盖 调整垫片 垫圈8-Zn8.D O形圈 轴承6305 异形螺套 轴承6207C3
12
F3-581301-0
从动锥齿轮轴
13 14 15 16
F3-580301-0 F3-580701-0 F3-580001-0 GB/T 276
17
F3-580302-0
18
GB/T 276
连接爪 弹簧 衬套 轴承6006C3 传动轴（前驱 ） 轴承6205
19
F3-580851-0
异形螺套
20 21
F3-582000-0 F3-580401-0
22
F3-580305-0
23
F3-580601-0
24
GB/T5782
25
F3-580304-0
26
F3-584000-0
27
F3-586000-0
28 29 30
FG-580402-0 FG-586000-0 FG-580305-0
油封 防尘盖 万向节前接头 （前驱） O形圈 螺栓M8*3010.9-Zn5.D 万向节后接头 （后驱） 十字轴组合 万向节后接头 组合（前驱） 卡圈 滚针轴承 传动叉
Q’TY
Nut M14*1.5
2
Washer Universal front joint yoke (rear driving ) Oil seal Bearing housing Adjusting gasket Washer o-ring Bearing 6305 Abnormal screw sleeve Bearing 6207C3 Middle driven pinion gear Connection paw Spring Bushing Bearing 6006C3
2 1 1 1 1 4 1 1 1 1 1 1 1 1 1
Middle driven shaft
1
Bearing 6205 Abnormal screw sleeve (front driving ) Oil seal Dust proof cove r Universal front joint yoke (front driving ) O-ring
1
1 1
Bolt M8*30-10.9-Zn5.D
4
Universal front joint yoke (real driving ) Cross axle unit Universal real joint yoke (front driving ) Clip Roll needle bearing Transmission fork
UNIT PRIC E
1
1 2
1 1 1 8 8 1
39
PART 17. LUBRICATION COOLING MECHANISEM 润滑冷却机构
40
九、润滑冷却机构（LUBRICATION COOLING MECHANISEM） Ref. no 1 2 3 4 5 6 7 8 9 10 11 12
Part.no F3-610000-0 F3-611000-0 F3-610001-0 FG-600801-0 GB/T819.1 FG-620000-0 FG-600701-0 FG-600601-0 F3-610000-0 F3-630000-0 F3-600601-0 F3-670000-0
13
GB/T70.3
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
F3-600401-0 F3-600853-0 F3-640000-0 F3-650000-0 F3-660000-0 GB/T5786 GB/T97.1 GB/T6187 F3-D90000-0 F3-600851-0 F3-601000-0 F3-600402-0 F3-D80000-0 F3-600852-0 F3-602000-0 Q/TR YP802000 F3-603000-0 F3-6006020-0 FG-500405-0
Description 机油泵 油泵齿轮组合 传动销 油泵垫片 螺钉6*30-Zn5.D 机油粗滤器 压簧 O形圈 放油螺塞 机油精滤器 O形圈 精滤器盖总成 螺钉M6*30-10.9Zn5.D 铜垫圈 接头 油管组合4 油管组合5 冷油器总成 螺栓M6*12-Zn5.D 垫圈6-Zn5.D 螺母M6-9-Zn5.D 冷却风扇电机 螺钉M8*20 油管组合1 铜垫圈 油温传感器 螺钉M8*22 油管组合2 螺栓95026-06012 油管组合3 O形圈 垫圈
Q’TY
UNIT PRICE
Engine oil pump Oil pump gear unit Transmission pin Oil pump pad Screw M6*30-Zn5.D Engine oil coarse strainer Compressing spring o-ring Oil drain plug screw Engine oil fine strainer o-ring Engine oil fine strainer Screw M6*30-10.9-Zn5.D Gasket Contact Oil delivery pipe 4 Oil delivery pipe 5 Oil cooler assy Nut M6*12-Zn5.D Washer 6-Zn8.D Nut M6-9-Zn5.D Cooler fan motor Bolt M8*20 Oil pipe unit 1 Gasket Oil temperature sensor Bolt Oil pipe unit 2 Bolt 95026-06012 Oil pipe unit 3 o-ring Washer
41
PART 18. EXHAUST SYSTEM 排气系统
42
十、排气系统（EXHAUST SYSTEM ） Ref.n o
Part.no
Description
1 2 3 4 5 6
F3-740000-0 F3-702000-0 F3-700851-0 F3-730401-0 F3-730402-0 GB/T 5789
排气管总成 排气管垫圈 螺母 护板1 护板2 螺栓M6*12
7
F3-750801-0
排气管密封圈
8 9 10
F3-750000-0 F3-730403-0
消声器总成 护板3
Exhaust pipe unit Exhaust pipe washer Nut Defend plate 1 Defend plate 2 Bolt M6*12 Seal ring of the exhaust pipe Silencer assy Defend plate
Q’T Y
UNIT PRIC E
1 1 2 1 1 7 1 1 1
43
PART 19. INTAKE SYSTEM 进气系统
44
十一、进气系统（INTAKE SYSTEM ） Ref.n o 1 2 3 4 5 6 7
Part.no
Description
F3-701000-0 F3-700601-0 GB/T 70.1 F3-700401-0 F3-703000-0 F3-720000-0 F3-712000-0
化油器座组合 O形圈 螺钉M8*25 垫圈 管夹组合 化油器 进气管管夹组合
8
F3-701000-0
化油器连接管
9 10 11
F3-701000-0 FG-710504-0 FG-710701-0
管夹组合 集尘杯 钢丝夹
12
FG-710401-0
空滤器盖锁片
13 14 15 16 17 18
FG-710501-0 FG-710801-0 FG-710603-0 FG-711000-0 FG-710502-0 FG-710503-0
通气管弯头 隔热垫 密封圈 滤芯组合 空滤器垫 空滤器体
Carburetor seat unit o-ring Screw M8*25 Washer Pipe clamp unit Carburetor Intake pipe clamp unit Connecting pipe of carburetor Pipe clamp unit Dust cup Steel wire clamp Locking plate if air filter cover Intake pipe Thermal pad Sealing ring Filter core unit Air filter cove r Air filter body
Q’TY
UNIT PRICE
1 1 2 2 1 1 2 1 1 1 1 3 1 2 1 1 1 1
45
PART 20. PULL STARTER 手起动装置
46
十二、手起动装置（PULL STARTER） Ref. no
Part.no
Description
1 2 3
F3-870000-0 F3-872000-0 FG-870801-0
手起动机构组合 左侧盖组合 垫片
4
FG-873000-0
卷簧底板组合
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
F3-871000-0 F3-870802-0 FG-870702-0 FG-870851-0 GB/T896 FG-870701-0 F3-8704010-0 FG-870001-0 FG-870601-0 FG-870402-0 Q/JR YP80-93 F3-801000-0 F3-800601-0 FG-870000-0 GB/T93 GB/T5785 F3-800404-0 GB/T93 F3-584000-0
驱动盘组合 拉线 扭簧 驱动爪 挡圈6 压簧 导向板 螺钉销 启动手柄 起动手柄盖 螺栓95026-06020 起动棘轮组合 O形圈 垫圈 垫圈
24
GB/T819.1
25 26
F3-800801-0
螺栓M1O*1.25*40
压板2 油封 轴承 螺钉M5*16Zn5.D 垫片
Q’TY
Hand starting device Left side cover unit Shim Bottom board unit of winding spring Drive plate unit Tension line Torsion spring Drive paw Circlip 6 Compressing spring Guide board Screw pin Start lever Start lever cover Bolt 95026-06020 Starting ratchet o-ring Washer Washer
1 1 1 1
Pressing plate Oil seal Bearing
1 2 2 2 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1
Screw M5816-Zn5.D
3
Washer
1
Bolt M10*1.25*40
UNIT PRICE
47
PART 21. STARTER MOTOR MECHANISM 电起动装置
48
十三、电起动装置（STARTER MOTOR MECHANISM） Ref.no
Part.no
Q’T Y
Description
1
F3-800301-0
双连齿轮1
Start idle gear 1
1
2
F3-803000-0
滚针轴承
Bearing
2
3 4 5 6 7 8 9
F3-800401-0 GB/T894.1 F3-800001-0 F3-800002-0 F3-800302-0 F3-804000-0 F3-800402-0
Washer Circlip 12 Go gear axle 1 Go gear axle 2 Starter idle gear 2 Bearing Washer
2 2 1 1 1 1 1
10
F3-860000-0
Gear unit of electric starter
1
11 12 13
F3-800003-0 F3-830000-0 F3-D50000-0 Q/JR YP812000 F3-800403-0 Q/JR YP812000 GB/T93 Q/JR YP802000
垫圈 挡圈12 过轮轴1 过轮轴2 双连过轮2 滚针轴承 垫圈 电起动大齿轮组 合 超越离合器盘 超越离合器 磁电机 螺钉M8*15-10Zn5.D 压板1
Starter clutch plate Starter clutch Magneto
1 1 1
Screw M8*15-10-Zn5.D
6
Lead holder
1
Bolt 98512-06030
3
Washer 6-Zn8.D
3
Bolt 95026-06030
2
Screw M5*12-10.9-Zn5.D
4
Starting motor
1
14 15 16 17 18 19
GB/T70.1
20 21
F3-D60000-0
螺栓98512-06030 垫圈6-Zn8.D 螺栓95026-06030 螺钉M5*12-10.9Zn5.D 起动电机
UNIT PRIC E
49
NOTES
XATVUSA Inc. 7940 Silverton Ave. Suite 107 San Diego, CA 92126 Main (858) 689 8889 Fax (858) 689 6588 Email
[email protected]
50
