Transcript
Instruction Manual for
8,000RPM Motor Assembly Model: New Z-M08X Power Hand 2X controllers and handpieces combine to create the most versatile finishing system in the industry, offering rotary, profiling and belt sanding action.
Power Hand 2X component selection:
• Three controllers • Six straight (four standard, two slimline) and two angle rotaries
• Two reciprocating profilers • One side-to-side profiler • One belt sander • One 4:1 reduction gear • Separate motors and handpiece heads
255 Hancock Ave., Bridgeport, CT 06605, USA %1-203-366-5400 FAX 1-203-366-3953 Order toll-free 1-800-243-4466 Web site: www.gesswein.com E-mail:
[email protected] #890-2053/0911
#510-2258
Notes
Introduction The Gesswein Power Hand 2X New Z-M08X Rotary Handpiece Motor is engineered and manufactured to a high degree of precision and will give you many years of trouble-free service. Backed by a limited warranty that covers wear parts for 90 days and overall balance of parts for six months. This DC electrically driven rotary handpiece motor is designed to be used with Gesswein Power Hand 2X Single, Standard, Dual, Jewelers’ Micromotor, Power Carver II and Bright-Cutting Controllers. These controllers convert the Alternating Current (AC) power supply to a variable Direct Current (DC) by means of an I.C. “transistorized” automatically controlled circuit. The Gesswein Power Hand 2X handpiece series consists of nine models and eleven head assemblies with maximum operating speeds ranging from 8,000 to 55,000rpm and 0 to 117 strokes per second. All models are identified by their names, which are engraved on the motor housings.
Specifications Speed Range (RPM)
Dual or Single Controller* Standard Controller
0-8,000 800-8,000
Input Voltage
3-30V DC
Max. Shaft Output (W/sec.)
Dual Controller Standard Controller Single Controller
22.8 22.6 33
Max. Stoppage Torque (ft.-lbs./N-m**)
Dual Controller Standard Controller Single Controller
0.065/0.088 0.065/0.088 0.053/0.071
*Or Standard Controller with variable-speed foot rheostat **Foot-pounds/Newton-meters
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Notes
1. Accessories Included Accessories A. Two Carbon Brushes (reorder #510-0161)
Optional Accessories A. Handpiece Extension Cord (#510-1120): adds 6 feet, or almost 2 meters, to the 1.7-meter rotary handpiece cord B. Handpiece Cradle Rest (#510-1130): provides a safe holding place for the rotary handpiece when not in use C. Variable-Speed Foot Rheostat (#510-3100) D. On/Off Foot Switch (#510-3105) E. 3mm Collet (#501-0106) F. Reducing Collets: 1⁄ 8" to 3⁄ 32" (#816-1501), 1⁄ 8" to 1⁄ 16" (#816-1502), 3⁄ 32" to 1⁄ 16" (#816-1503), 3mm to 3⁄ 32" (#816-1504), 3mm to 1⁄ 16" (#816-1505)
2. Parts Nomenclature 1. Test Rod 2. Collet 3. Head Cover 4. Collet Release Ring 5. Motor Connecting Ring 6. Motor Housing 7. Motor Cover 8. Power Cord with 3-pin plug 1
2
10
4
3
Fig. 1 3
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3. Operating Procedure with Standard Controller S-10
With your rotary handpiece fitted with a selected tool, connect the Gesswein Power Controller to an electrical supply and the handpiece to one of the two output sockets provided.
ON10-204
YSF21-103
HE10A-203
To increase the speed of the rotary handpiece, move the Slide Rheostat toward “High” or “10.” You can then begin working. When work is completed, put the Main Switch to “OFF.”
ON10-301 KS-118
KE-126
UM20-201
PKE60-103
KS-119 1140ZZ
KE22-504
KW-111
KS-114B
KE-127
YSP23-103
To operate your rotary handpiece using the optional Variable-Speed Foot Rheostat or optional On/Off Foot Switch, please refer to the Power Hand 2X Controller Instruction Manual for proper connection. The handpiece will not rotate until the foot rheostat/switch is depressed. The rheostat provides infinitely variable speed control; the switch only turns handpiece on and off (operates at speed selected on control unit).
UM20-316
KS-101
Set the Slide Rheostat on the Controller to “Low” or the “0” position. Put the Controller Main Switch to the “ON” position, which lights up a pilot light that indicates your rotary handpiece is ready to use.
KS-085 KS-119 KF-203A
KA20-104-BB
UM20-651
UM20-761
UM20-561
KA20-104
KF-210 1030ZZ
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Z-M08X Parts List
4. Precautions
When ordering spare parts, always specify part# (or item# if applicable) and description. Part#
Item#
Description
UM20-316
8960001
Motor Case
YSF21-103
8960002
Countersunk Head Screw
ON10-301
8960003
O-Type Rubber Ring
KS-118
8960004
Metal Spacer
KS-119
8960005
Teflon Spacer
KS-114B
8960006
Metal Spacer
KW-111
8960007
Wave Washer
1140ZZ
5103087
Ball Bearing
KS-085
8960008
Metal Spacer
KS-119
8960005
Teflon Spacer
KA20-104-BB
5102322
Armature Completed
KA20-104
5102323
Armature
KF-203A
8960010
Dust Proof Collar
KF-210
8960011
Dust Proof Collar
1030ZZ
5103073
Ball Bearing
S-10
8960012
O-Type Rubber Ring
KS-101
8960013
Teflon Spacer
HE10A-203
8960014
Rear Lid
ON10-204
8960015
O-Type Rubber Ring
UM20-201
8960016
Brush Side Lid
PKE60-103
5100161
Carbon Brush (set of two pieces)
YSP23-103
8960017
Pan Head Screw
KE-126
8960018
(+) Terminal Plate
KE-127
8960019
(–) Terminal Plate
KE22-504
5100170
Motor Cord with Plug
UM20-761
8960020
Motor Cap Completed
UM20-561
8960021
Motor Cap
UM20-651
8960022
Plastic Cap Ring
A. Before operating your handpiece, be sure that the Collet Release Ring is in the “S” or secure position. Failure to do so (referred to as “locked rotor condition”) will cause the motor to stall and could possibly cause motor damage. B. Do not attempt to change tools or rotate the Collet Release Ring while the handpiece is running. This action will stop the motor abruptly, cause parts damage, and could also possibly cause motor damage. C. During use, avoid stalling the motor by pushing too hard on the work tool or by exceeding the torque capacity of the handpiece motor. D. The Gesswein Power Hand 2X Rotary Handpiece is designed not to overheat with normal use. It can be used continuously and will provide efficient, longlife performance if you apply just enough machining and polishing pressure to maintain full motor speed. E. The 3⁄ 32" (2.35mm), 1⁄ 8" (3.2mm) and 3.0mm collets are manufactured to accept 3⁄ 32", 1⁄ 8" and 3.0mm ± 0.0008" shank tools respectively. Use only tools that correspond to the collet size being used. F. Do not use your handpiece in water or oil, and never allow any oil, water or other fluids, dirt, or wood dust to enter the inner casing. Failure to keep foreign matter out of the inner casing will cause damage to the ball bearing assemblies. G. Do not subject the power cord on the handpiece to sharp bending or rough treatment. Such treatment could break the cord wires or damage the male connecting pins and female cord connectors. H. To disconnect the power cord, unscrew the motor cover to expose the male connector, then pull the cord straight back. Do not wiggle it back and forth. I. Be careful not to point the handpiece at any part of the body while it is running, particularly during startups. J. B e careful when using Wire Burnishing Tools. Do not use these tools at speeds faster than 14,000-15,000rpm. Each tool is made of individual piano wire. Operating a Wire Burnishing Tool at higher than recommended speed could cause the wire to come free from the hub.
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5. Maintenance Replacement of Carbon Brushes
Dust Removal
The motors in the Gesswein Power Hand 2X Rotary Handpieces use a spring tension-type carbon brush assembly. The approximate life of these brushes is 800-1,000 hours. Use the set of two replacement carbon Brushes supplied with your handpiece when it becomes necessary to replace worn brushes. (Brushes should be changed when handpiece is not running at maximum speed, or if it sounds as though it’s running out of gas.) Please note that in the event you must change the brushes, it is important that both be replaced at the same time. Replacement of only one carbon brush will cause motor damage.
From time to time, it will be necessary to clean excessive dust that accumulates in the motor cover. To remove this dust, unfasten the handpiece Motor Cover by turning it in a counterclockwise direction. If compressed air is available, use it inside the cover and the motor armature air cooling vent. If air is not available, remove excessive dust with a dry brush. If necessary, use a cloth moistened with detergent to clean the cover, and blow into the air cooling vents to clean around the armature. Do not use any volatile liquid as a cleaner (i.e. paint thinner or alcohol). Periodically cleaning the inner threads on handpiece collets will ensure their easy collet removal when changing sizes. Twist a clean rolled-up piece of tissue paper in and out of the threaded area.
To replace worn carbon brushes, shut off main power supply. Disconnect the Motor Cover by unscrewing it in a counterclockwise direction. The motor brushes are now exposed. The worn brush assemblies can be removed by using a small Phillips head screwdriver on the screws that secure the assemblies (see Fig. 4). The brush spring mount will push the assembly out of the well so that it can then be lifted clear. The two new carbon brushes should be installed by gently pushing them into the brush well. When each assembly has been screwed in securely, replace the Motor Cover and Power Cord.
Lubrication Lubrication of your Gesswein Power Hand 2X Rotary Handpiece is not necessary, and you should not let oil or other fluids enter the Head Assembly (see Precautions, 4F).
Carbon Brush
Screw
Loosen
Tighten
Motor Cover
Fig. 4 6
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5. Maintenance Replacement of Carbon Brushes
Dust Removal
The motors in the Gesswein Power Hand 2X Rotary Handpieces use a spring tension-type carbon brush assembly. The approximate life of these brushes is 800-1,000 hours. Use the set of two replacement carbon Brushes supplied with your handpiece when it becomes necessary to replace worn brushes. (Brushes should be changed when handpiece is not running at maximum speed, or if it sounds as though it’s running out of gas.) Please note that in the event you must change the brushes, it is important that both be replaced at the same time. Replacement of only one carbon brush will cause motor damage.
From time to time, it will be necessary to clean excessive dust that accumulates in the motor cover. To remove this dust, unfasten the handpiece Motor Cover by turning it in a counterclockwise direction. If compressed air is available, use it inside the cover and the motor armature air cooling vent. If air is not available, remove excessive dust with a dry brush. If necessary, use a cloth moistened with detergent to clean the cover, and blow into the air cooling vents to clean around the armature. Do not use any volatile liquid as a cleaner (i.e. paint thinner or alcohol). Periodically cleaning the inner threads on handpiece collets will ensure their easy collet removal when changing sizes. Twist a clean rolled-up piece of tissue paper in and out of the threaded area.
To replace worn carbon brushes, shut off main power supply. Disconnect the Motor Cover by unscrewing it in a counterclockwise direction. The motor brushes are now exposed. The worn brush assemblies can be removed by using a small Phillips head screwdriver on the screws that secure the assemblies (see Fig. 4). The brush spring mount will push the assembly out of the well so that it can then be lifted clear. The two new carbon brushes should be installed by gently pushing them into the brush well. When each assembly has been screwed in securely, replace the Motor Cover and Power Cord.
Lubrication Lubrication of your Gesswein Power Hand 2X Rotary Handpiece is not necessary, and you should not let oil or other fluids enter the Head Assembly (see Precautions, 4F).
Carbon Brush
Screw
Loosen
Tighten
Motor Cover
Fig. 4 6
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Z-M08X Parts List
4. Precautions
When ordering spare parts, always specify part# (or item# if applicable) and description. Part#
Item#
Description
UM20-316
8960001
Motor Case
YSF21-103
8960002
Countersunk Head Screw
ON10-301
8960003
O-Type Rubber Ring
KS-118
8960004
Metal Spacer
KS-119
8960005
Teflon Spacer
KS-114B
8960006
Metal Spacer
KW-111
8960007
Wave Washer
1140ZZ
5103087
Ball Bearing
KS-085
8960008
Metal Spacer
KS-119
8960005
Teflon Spacer
KA20-104-BB
5102322
Armature Completed
KA20-104
5102323
Armature
KF-203A
8960010
Dust Proof Collar
KF-210
8960011
Dust Proof Collar
1030ZZ
5103073
Ball Bearing
S-10
8960012
O-Type Rubber Ring
KS-101
8960013
Teflon Spacer
HE10A-203
8960014
Rear Lid
ON10-204
8960015
O-Type Rubber Ring
UM20-201
8960016
Brush Side Lid
PKE60-103
5100161
Carbon Brush (set of two pieces)
YSP23-103
8960017
Pan Head Screw
KE-126
8960018
(+) Terminal Plate
KE-127
8960019
(–) Terminal Plate
KE22-504
5100170
Motor Cord with Plug
UM20-761
8960020
Motor Cap Completed
UM20-561
8960021
Motor Cap
UM20-651
8960022
Plastic Cap Ring
A. Before operating your handpiece, be sure that the Collet Release Ring is in the “S” or secure position. Failure to do so (referred to as “locked rotor condition”) will cause the motor to stall and could possibly cause motor damage. B. Do not attempt to change tools or rotate the Collet Release Ring while the handpiece is running. This action will stop the motor abruptly, cause parts damage, and could also possibly cause motor damage. C. During use, avoid stalling the motor by pushing too hard on the work tool or by exceeding the torque capacity of the handpiece motor. D. The Gesswein Power Hand 2X Rotary Handpiece is designed not to overheat with normal use. It can be used continuously and will provide efficient, longlife performance if you apply just enough machining and polishing pressure to maintain full motor speed. E. The 3⁄ 32" (2.35mm), 1⁄ 8" (3.2mm) and 3.0mm collets are manufactured to accept 3⁄ 32", 1⁄ 8" and 3.0mm ± 0.0008" shank tools respectively. Use only tools that correspond to the collet size being used. F. Do not use your handpiece in water or oil, and never allow any oil, water or other fluids, dirt, or wood dust to enter the inner casing. Failure to keep foreign matter out of the inner casing will cause damage to the ball bearing assemblies. G. Do not subject the power cord on the handpiece to sharp bending or rough treatment. Such treatment could break the cord wires or damage the male connecting pins and female cord connectors. H. To disconnect the power cord, unscrew the motor cover to expose the male connector, then pull the cord straight back. Do not wiggle it back and forth. I. Be careful not to point the handpiece at any part of the body while it is running, particularly during startups. J. B e careful when using Wire Burnishing Tools. Do not use these tools at speeds faster than 14,000-15,000rpm. Each tool is made of individual piano wire. Operating a Wire Burnishing Tool at higher than recommended speed could cause the wire to come free from the hub.
8
5
3. Operating Procedure with Standard Controller S-10
With your rotary handpiece fitted with a selected tool, connect the Gesswein Power Controller to an electrical supply and the handpiece to one of the two output sockets provided.
ON10-204
YSF21-103
HE10A-203
To increase the speed of the rotary handpiece, move the Slide Rheostat toward “High” or “10.” You can then begin working. When work is completed, put the Main Switch to “OFF.”
ON10-301 KS-118
KE-126
UM20-201
PKE60-103
KS-119 1140ZZ
KE22-504
KW-111
KS-114B
KE-127
YSP23-103
To operate your rotary handpiece using the optional Variable-Speed Foot Rheostat or optional On/Off Foot Switch, please refer to the Power Hand 2X Controller Instruction Manual for proper connection. The handpiece will not rotate until the foot rheostat/switch is depressed. The rheostat provides infinitely variable speed control; the switch only turns handpiece on and off (operates at speed selected on control unit).
UM20-316
KS-101
Set the Slide Rheostat on the Controller to “Low” or the “0” position. Put the Controller Main Switch to the “ON” position, which lights up a pilot light that indicates your rotary handpiece is ready to use.
KS-085 KS-119 KF-203A
KA20-104-BB
UM20-651
UM20-761
UM20-561
KA20-104
KF-210 1030ZZ
4
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Instruction Manual for
8,000RPM Motor Assembly Model: New Z-M08X Power Hand 2X controllers and handpieces combine to create the most versatile finishing system in the industry, offering rotary, profiling and belt sanding action.
Power Hand 2X component selection:
• Three controllers • Six straight (four standard, two slimline) and two angle rotaries
• Two reciprocating profilers • One side-to-side profiler • One belt sander • One 4:1 reduction gear • Separate motors and handpiece heads
201 Hancock Ave., Bridgeport, CT 06605, USA %203-366-5400 FAX 203-366-3953 Order toll-free 800-243-4466 Web site: www.gesswein.com E-mail:
[email protected] #890-2053/0911
#510-2258
